1995 JEEP XJ engine

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Page 1348 of 2158

JEEP XJ 1995  Service And Repair Manual counter bolts which were painted in an earlier ser-
vice operation, replace them.
(6) Install the ignition coil and bracket assembly.
(7) Connect the temperature sending unit wire
connector.
(8) Insta

Page 1349 of 2158

JEEP XJ 1995  Service And Repair Manual (2) After refacing, a margin of at least 0.787 mm
(0.031 inch) must remain (Fig. 8). If the margin is
less than 0.787 mm (0.031 inch), the valve must be
replaced.
VALVE SEAT REFACING
(1) Install a pil

Page 1350 of 2158

JEEP XJ 1995  Service And Repair Manual ments differ by more than 0.0635 mm (0.0025 in.),
ream the guide bore to accommodate an oversize
valve stem.
(7) Compare the measured valve guide bore diam-
eter with specifications (7.95-7.97 mm or 0

Page 1351 of 2158

JEEP XJ 1995  Service And Repair Manual VIBRATION DAMPER
REMOVAL
(1) Disconnect negative cable from battery.
(2) Remove the serpentine drive belt and fan
shroud.
(3) Remove the vibration damper retaining bolt
and washer.
(4) Use Vibration D

Page 1352 of 2158

JEEP XJ 1995  Service And Repair Manual (10) Install the A/C compressor (if equipped) and
generator bracket assembly.
(11) Install the engine fan and hub assembly and
shroud.
(12) Install the serpentine drive belt and tighten to
obtain the

Page 1353 of 2158

JEEP XJ 1995  Service And Repair Manual properly aligned ensures correct valve timing. A worn
or stretched timing chain will adversely affect valve
timing. If the timing chain deflects more than 12.7
mm (1/2 inch) replace it. The correct ti

Page 1354 of 2158

JEEP XJ 1995  Service And Repair Manual INSPECTION
Inspect the cam lobes for wear.
Inspect the bearing journals for uneven wear pat-
tern or finish.
Inspect the bearings for wear.
Inspect the distributor drive gear for wear.
If the camshaft

Page 1355 of 2158

JEEP XJ 1995  Service And Repair Manual (3) Remove the fan and shroud.
(4) Disconnect the radiator overflow tube, radiator
hoses, automatic transmission fluid cooler pipes (if
equipped).
(5) Remove the radiator.
(6) If equipped with air con