(13) Remove four radiator upper crossmember
bolts (Fig. 32) and remove upper crossmember.
(14) If equipped with air conditioning, separate ra-
diator from condenser by removing condenser-to-radi-
ator mounting brackets (Fig. 33).
(15) Lift radiator straight up and out of engine
compartment taking care not to damage fins.
INSTALLATION
The radiator is supplied with two alignment dowels
(Figs. 32 or 34). They are located on the bottom tank
and fit into rubber grommets in the radiator lower
crossmember.
(1) Lower radiator into engine compartment. Posi-
tion alignment dowels into rubber grommets in radi-
ator lower crossmember (Figs. 32 or 34).
(2) If equipped with air conditioning, attach con-
denser to radiator with mounting brackets (Fig. 33).
(3) Install radiator upper crossmember and four
mounting bolts.
(4) Install radiator upper crossmember-to-isolator
nuts. Tighten nuts to 10 Nzm (86 in. lbs.) torque. If
isolator-to-radiator nuts had been removed, tighten
them to 5 Nzm (47 in. lbs.) torque.
(5) Install hood latch striker. Note previously
marked position.
(6) Connect radiator upper and lower hoses.
(7) If equipped, connect automatic transmission
fluid cooler lines. Refer to Group 21, Transmissions
for procedures. If equipped with remote cooler, attach
cooler line to bracket at bottom of radiator.
(8) Install electric cooling fan (if equipped). Insert
alignment tabs at bottom of fan shroud into slots inbracket at bottom of radiator. Tighten mounting bolts
to3Nzm (31 in. lbs.) torque.
(9) Connect electric cooling fan electrical connector.
(10) Install mechanical cooling fan shroud. Insert
alignment tabs at bottom of shroud into slots in
bracket at bottom of radiator. Tighten mounting bolts
to3Nzm (31 in. lbs.) torque.
(11) Close radiator draincock.
(12) Install grille.
(13) Connect negative battery cable.
(14) Fill cooling system with correct coolant. Refer
to the Coolant section of this group.
(15) Install pressure cap.
(16) Check and adjust automatic transmission
fluid level (if equipped).
YJ MODELS
WARNING: DO NOT REMOVE THE CYLINDER
BLOCK DRAIN PLUGS OR LOOSEN THE RADIATOR
DRAINCOCK WITH THE SYSTEM HOT AND PRES-
SURIZED. SERIOUS BURNS FROM THE COOLANT
CAN OCCUR.
DO NOT WASTE reusable coolant. If solution is
clean, drain coolant into a clean container for reuse.
WARNING: CONSTANT TENSION HOSE CLAMPS
ARE USED ON MOST COOLING SYSTEM HOSES.
WHEN REMOVING OR INSTALLING, USE ONLY
TOOLS DESIGNED FOR SERVICING THIS TYPE OF
CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER
6094) (FIG. 27). SNAP-ON CLAMP TOOL (NUMBER
HPC-20) MAY BE USED FOR LARGER CLAMPS. AL-
Fig. 33 Condenser-to-Radiator Mounting BracketsÐ
XJ with 4.0L 6- Cylinder Engine
Fig. 34 Radiator InstallationÐXJ Models with 4.0L
6-Cylinder Engine
7 - 30 COOLING SYSTEM SERVICE PROCEDURESJ
(10) Check and adjust automatic transmission
fluid level (if equipped).
COOLING SYSTEM HOSES
Rubber hoses route coolant to and from the radia-
tor, intake manifold and heater core. All XJ models
equipped with air conditioning have a coolant control
valve. This is located in-line with the heater core in-
let and outlet hoses. It controls coolant flow to the
heater core when the air conditioning system is in
operation.
Radiator lower hoses are spring-reinforced to pre-
vent collapse from water pump suction at moderate
and high engine speeds.
WARNING: CONSTANT TENSION HOSE CLAMPS
ARE USED ON MOST COOLING SYSTEM HOSES.
WHEN REMOVING OR INSTALLING, USE ONLY
TOOLS DESIGNED FOR SERVICING THIS TYPE OF
CLAMP, SUCH AS SPECIAL CLAMP TOOL (NUMBER
6094) (FIG. 36). SNAP-ON CLAMP TOOL (NUMBER
HPC-20) MAY BE USED FOR LARGER CLAMPS. AL-
WAYS WEAR SAFETY GLASSES WHEN SERVICING
CONSTANT TENSION CLAMPS.
CAUTION: A number or letter is stamped into the
tongue of constant tension clamps (Fig. 37). If re-
placement is necessary, use only an original equip-
ment clamp with matching number or letter.
Inspect the hoses at regular intervals. Replace
hoses that are cracked, feel brittle when squeezed, or
swell excessively when the system is pressurized.
For all vehicles: In areas where specific routing
clamps are not provided, be sure that hoses are posi-
tioned with sufficient clearance. Check clearance
from exhaust manifolds and pipe, fan blades, drive
belts and sway bars. Improperly positioned hoses can
be damaged, resulting in coolant loss and engine
overheating.Ordinary worm gear type hose clamps (when
equipped) can be removed with a straight screw-
driver or a hex socket.To prevent damage to
hoses or clamps, the hose clamps should be
tightened to 4 Nzm (34 in. lbs.) torque. Do not
over tighten hose clamps.
When performing a hose inspection, inspect the ra-
diator lower hose for proper position and condition of
the internal spring.
COOLING SYSTEM FANS
Also refer to either the Viscous Fan Drive and/or
the Auxiliary Electric Cooling FanÐXJ Models With
4.0L Engine sections for additional information.
All models are equipped with a mechanical temper-
ature controlled fan. This thermal viscous fan drive
(Fig. 38) is a torque-and-temperature-sensitive clutch
unit. It automatically increases or decreases fan
speed to provide proper engine cooling. XJ models
equipped with a 4.0L 6-cylinder engine may also
have an auxiliary electrical cooling fan. This is with
models that have air conditioning and/or heavy duty
cooling.
REMOVAL
Some engines have the mechanical fan/viscous fan
drive assembly mounted directly to the water pump
hub (Fig. 38). It may also be mounted to a hub/bear-
ing attached to an aluminum bracket on the right
front side of engine (Fig. 39).
(1) Loosen but do not remove at this time, the four
fan hub mounting nuts (Figs. 38 or 39).
Fig. 36 Hose Clamp ToolÐTypical
Fig. 37 Clamp Number/Letter Location
7 - 32 COOLING SYSTEM SERVICE PROCEDURESJ
The high-line cluster includes the following gauges:
²coolant temperature gauge
²fuel gauge
²oil pressure gauge
²speedometer/odometer
²tachometer
²trip odometer
²voltmeter.
The high-line cluster includes provisions for the fol-
lowing indicator lamps:
²anti-lock brake system lamp
²brake warning lamp
²four-wheel drive indicator lamps
²headlamp high beam indicator lamp
²low fuel warning lamp
²low washer fluid warning lamp
²malfunction indicator (Check Engine) lamp
²seat belt reminder lamp
²turn signal indicator lamps
²upshift indicator lamp.
GAUGES
With the ignition switch in the ON or START posi-
tion, voltage is supplied to all gauges through the in-
strument cluster gauge area printed circuit. With the
ignition switch in the OFF position, voltage is not
supplied to the gauges. A gauge pointer may remain
within the gauge scale after the ignition switch is
OFF. However, the gauges do not accurately indicate
any vehicle condition unless the ignition switch is
ON.
All gauges except the odometer are air core mag-
netic units. Two fixed electromagnetic coils are lo-
cated within the gauge. These coils are wrapped at
right angles to each other around a movable perma-
nent magnet. The movable magnet is suspended
within the coils on one end of a shaft. The gauge nee-
dle is attached to the other end of the shaft.
One of the coils has a fixed current flowing through
it to maintain a constant magnetic field strength.
Current flow through the second coil changes, which
causes changes in its magnetic field strength. The
current flowing through the second coil can be
changed by:
²a variable resistor-type sending unit (fuel level,
coolant temperature, or oil pressure)
²changes in electrical system voltage (voltmeter)
²electronic control circuitry (speedometer/odometer,
tachometer).
The gauge needle moves as the movable permanent
magnet aligns itself to the changing magnetic fields
created around it by the electromagnets.
COOLANT TEMPERATURE GAUGE
The coolant temperature gauge gives an indication
of engine coolant temperature. The coolant tempera-
ture sending unit is a thermistor that changes elec-
trical resistance with changes in engine coolanttemperature. High sending unit resistance causes
low coolant temperature readings. Low resistance
causes high coolant temperature readings.
The gauge will read at the high end of the scale
when the ignition switch is turned to the START po-
sition. This is caused by the bulb test circuit wiring
provision. The same wiring is used for the high-line
cluster with a coolant temperature gauge and the
low-line cluster with a coolant temperature warning
lamp. Sending unit resistance values are shown in a
chart in Specifications.
FUEL GAUGE
The fuel gauge gives an indication of the level of
fuel in the fuel tank. The fuel gauge sending unit has
a float attached to a swing-arm in the fuel tank. The
float moves up or down within the fuel tank as fuel
level changes. As the float moves, an electrical con-
tact on the swing-arm wipes across a resistor coil,
which changes sending unit resistance. High sending
unit resistance causes low fuel level readings. Low
resistance causes high fuel level readings. Sending
unit resistance values are shown in a chart in Spec-
ifications.
OIL PRESSURE GAUGE
The oil pressure gauge gives an indication of en-
gine oil pressure. The combination oil pressure send-
ing unit contains a flexible diaphragm. The
diaphragm moves in response to changes in engine
oil pressure. As the diaphragm moves, sending unit
resistance increases or decreases. High resistance on
the gauge side of the sending unit causes high oil
pressure readings. Low resistance causes low oil
pressure readings. Sending unit resistance values are
shown in a chart in Specifications.
SPEEDOMETER/ODOMETER
The speedometer/odometer gives an indication of
vehicle speed and travel distance. The speedometer
receives a vehicle speed pulse signal from the Vehicle
Speed Sensor (VSS). An electronic integrated circuit
contained within the speedometer reads and analyzes
the pulse signal. It then adjusts the ground path re-
sistance of one electromagnet in the gauge to control
needle movement. It also sends signals to an electric
stepper motor to control movement of the odometer
number rolls. Frequency values for the pulse signal
are shown in a chart in Specifications.
The VSS is mounted to an adapter near the trans-
mission (two-wheel drive) or transfer case (four-wheel
drive) output shaft. The sensor is driven through the
adapter by a speedometer pinion gear. The adapter
and pinion vary with transmission, transfer case,
axle ratio and tire size. Refer to Group 21 - Trans-
mission and Transfer Case for more information.
8E - 2 INSTRUMENT PANEL AND GAUGESÐXJJ
HEADLAMP HIGH BEAM INDICATOR LAMP
The high beam indicator lamp is controlled by the
headlamp dimmer (multi-function) switch. One side
of the indicator bulb is grounded at all times. The
other side of the bulb receives battery feed through
the contacts of the dimmer switch when the multi-
function switch stalk is actuated to turn the head-
lamp high beams on. Refer to Group 8L - Lamps for
more information.
LOW FUEL WARNING LAMP
A Light-Emitting Diode (LED) on the face of the
fuel gauge will light when the fuel level falls below
approximately 4 gallons. A low fuel warning module
attached to the rear of the fuel gauge controls when
the LED will light. When the module senses 66.5
ohms or more resistance from the fuel level sending
unit for 10 continuous seconds, the LED will light.
When the module senses 63.5 ohms or less resistance
from the fuel level sending unit for 20 continuous
seconds, the LED is turned off.
LOW OIL PRESSURE WARNING LAMP
The low oil pressure warning lamp lights with the
ignition switch in the ON position and the engine not
running. The lamp should be off when the engine is
running. Battery voltage is supplied to one side of
the indicator bulb when the ignition switch is turned
ON. The warning lamp side of the combination oil
pressure sending unit is connected to the other side
of the bulb. When normal engine oil pressure is ap-
plied to the sending unit, resistance on the warning
lamp side is high and the lamp goes off. When engine
oil pressure is too low, resistance on the warning
lamp side of the sending unit is low, which causes
the bulb to light.
LOW WASHER FLUID WARNING LAMP
The low washer fluid warning lamp indicates when
the fluid level in the washer reservoir is too low. The
washer fluid level sensor uses a float in the reservoir
to monitor fluid level. The action of the float opens or
closes the switch within the sensor that provides ig-
nition-switched battery voltage to the lamp bulb. Re-
fer to Group 8K - Wiper and Washer Systems for
more information.
MALFUNCTION INDICATOR LAMP
The CHECK ENGINE or Malfunction Indicator
Lamp (MIL) lights each time the ignition switch is
turned ON, and stays on for 3 seconds as a bulb test.
If the Powertrain Control Module (PCM) receives an
incorrect signal or no signal from certain fuel oremission system related circuits or components, the
lamp is turned on. This will indicate that the PCM
has recorded a Diagnostic Trouble Code (DTC) in
electronic memory for a circuit or component mal-
function. Refer to Group 14 - Fuel System for more
information.
SEAT BELT REMINDER LAMP
The seat belt reminder lamp lights for 4 to 8 sec-
onds after the ignition switch is turned to the ON po-
sition. A timer in the chime/buzzer module controls
ignition-switched battery feed to the lamp. Refer to
Group 8U - Chime/Buzzer Warning Systems for more
information.
TURN SIGNAL INDICATOR LAMPS
The left and right turn signal indicator lamps are
controlled by the turn signal and hazard warning
(multi-function) switches. One side of the bulb for
each lamp is grounded at all times. The other side of
the bulb receives battery feed through the contacts of
the multi-function switch when the turn signal lever
(multi-function switch stalk) or hazard warning but-
ton are actuated. Refer to Group 8J - Turn Signal
and Hazard Warning Systems for more information.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. Ground feed for
the lamp is switched by the Powertrain Control Mod-
ule (PCM). The lamp lights to indicate when the
driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3
to 5 seconds if the upshift is not performed. The lamp
will remain off until the vehicle stops accelerating
and is brought back to the range of lamp operation,
or until the transmission is shifted into another gear.
The indicator lamp is normally on when the igni-
tion switch is turned ON and is turned off when the
engine is started. The lamp will be turned on during
vehicle operation according to engine speed and load.
CLUSTER ILLUMINATION LAMPS
All cluster illumination lamps receive battery feed
from the instrument lamps fuse in the fuseblock
module through the panel dimmer rheostat of the
headlamp switch. When the park or headlamps are
on, the cluster illumination lamps light. Illumination
brightness can be adjusted by rotating the headlamp
switch knob (clockwise to dim, counterclockwise to
brighten).
8E - 4 INSTRUMENT PANEL AND GAUGESÐXJJ
voltage is supplied to one side of the indicator bulb. A
ground path for the bulb is provided by 3 switches.
The bulb will light when:
²the brake warning switch is closed (indicating un-
equal brake system hydraulic pressures possibly due
to brake fluid leakage)
²the ignition switch is in the START position (bulb
test)
²the parking brake switch is closed (parking brake
is applied).
Refer to Group 5 - Brakes for more information.
FOUR-WHEEL DRIVE INDICATOR LAMP
This lamp lights when the transfer case is engaged
in the 4H or 4L position. Voltage is supplied to one
side of the indicator bulb. A switch on the front axle
disconnect housing is connected to the other side of
the indicator bulb. When the switch is closed, a path
to ground is provided and the indicator bulb lights.
HEADLAMP HIGH BEAM INDICATOR LAMP
The high beam indicator lamp is controlled by the
headlamp dimmer switch. One side of the indicator
bulb is grounded at all times. The other side of the
bulb receives battery feed through the contacts of the
dimmer switch when the turn signal switch lever is
actuated to turn the headlamp high beams on. Refer
to Group 8L - Lamps for more information.
MALFUNCTION INDICATOR LAMP
The CHECK ENGINE or Malfunction Indicator
Lamp (MIL) lights each time the ignition switch is
turned ON, and stays on for 3 seconds as a bulb test.
If the Powertrain Control Module (PCM) receives an
incorrect signal or no signal from certain fuel or
emission system related circuits or components, the
lamp is turned on. This will indicate that the PCM
has recorded a Diagnostic Trouble Code (DTC) in
electronic memory for a circuit or component mal-
function. Refer to Group 14 - Fuel System for more
information.
SEAT BELT REMINDER LAMP
The seat belt reminder lamp lights for 4 to 8 sec-
onds after the ignition switch is turned to the ON po-sition. A timer in the chime/buzzer module controls
ignition-switched battery feed to the lamp. Refer to
Group 8U - Chime/Buzzer Warning Systems for more
information.
TURN SIGNAL INDICATOR LAMPS
The left and right turn signal indicator lamps are
controlled by the turn signal and hazard warning
switches. One side of the bulb for each lamp is
grounded at all times. The other side of the bulb re-
ceives battery feed through the contacts of the turn
signal switch, when the turn signal lever or hazard
warning button are actuated. Refer to Group 8J -
Turn Signal and Hazard Warning Systems for more
information.
UPSHIFT INDICATOR LAMP
Vehicles equipped with manual transmissions have
an optional upshift indicator lamp. Ground feed for
the lamp is switched by the Powertrain Control Mod-
ule (PCM). The lamp lights to indicate when the
driver should shift to the next highest gear for best
fuel economy. The PCM will turn the lamp off after 3
to 5 seconds if the upshift is not performed. The lamp
will remain off until the vehicle stops accelerating
and is brought back to the range of lamp operation,
or until the transmission is shifted into another gear.
The indicator lamp is normally on when the igni-
tion switch is turned ON and is turned off when the
engine is started. The lamp will be turned on during
vehicle operation according to engine speed and load.
CLUSTER ILLUMINATION LAMPS
All cluster illumination lamps receive battery feed
from the instrument lamps fuse in the fuseblock
module through the panel dimmer switch. When the
park or headlamps are on, the cluster illumination
lamps light. Illumination brightness can be adjusted
by rotating the panel dimmer thumb-wheel, which is
next to the headlamp switch.
8E - 26 INSTRUMENT PANEL AND GAUGESÐYJJ
BULB APPLICATIONÐXJ VEHICLES
GENERAL INFORMATION
The following Bulb Application Table lists the lamp
title on the left side of the column and trade number
or part number on the right.
CAUTION: Do not use bulbs that have a higher can-
dle power than the bulb listed in the Bulb Applica-
tion Table. Damage to lamp can result.
Do not touch halogen bulbs with fingers or other
oily surfaces. Bulb life will be reduced.
EXTERIOR LAMPSÐXJ
Back-up .................................................................1156
Center High Mounted Stoplamp ..........................922
Fog ............................................................................H3
Front Side Marker .................................................194
Headlamp/Sealed Beam....................................H6054
License Plate ..........................................................168
License Plate W/Outside Spare ..............................67
Park/Turn Signal ............................................2057NA
Tail/Stop ................................................................2057
Turn Signal ...........................................................1156
INTERIOR LAMPSÐXJ
Service procedures for most of the lamps in the in-
strument panel, Instrument cluster and switches are
located in Group 8E, Instrument Panel and Gauges.
Some components have lamps that can only be ser-
viced by an Authorized Service Center (ASC) after
the component is removed from the vehicle. Contact
local dealer for location of nearest ASC.
Cargo .......................................................................561
Dome .......................................................................561
Dome/Reading.........................................................906Glove Compartment ...............................................194
Overhead Console ..................................................912
Under Hood ............................................................105
Vanity Mirror ...........................................................74
Underpanel Courtesy.............................................168
INDICATOR LAMPS
Service procedures for most of the lamps in the in-
strument panel, instrument cluster and switches are
located in Group 8E, Instrument Panel and Gauges.
A/C Control ...............................................................74
Airbag ........................................................................74
Anti-lock Brake ........................................................74
Ash Receiver .........................................................1891
Brake Warning .........................................................74
Check Engine ...........................................................74
Cigar Lighter ............................................................53
Diesel Wait ...............................................................74
Fasten Seat Belts ....................................................74
Four Wheel Drive ....................................................74
Generator ................................................................194
Generator/Diesel.......................................................74
Heater Control .........................................................74
High Beam..............................................................194
Illumination ............................................................194
Low Fuel .................................................................194
Low Washer Fluid....................................................74
Radio ......................................................................ASC
Rocker Switch...........................................................37
Seat Belt ...................................................................74
Transfer Case .........................................................658
Transmission Floor Shift.......................................658
Turn Signal.............................................................194
Shift ...........................................................................74
Water In Fuel ...........................................................74
8L - 18 LAMPSÐXJ VEHICLESJ
Circuit T17 from fuse 3 in the power distribution
center supplies voltage to the coil and contact sides
of the TCC relay. When the PCM provides a ground
path on circuit K54 for the coil side of the relay, the
relay contacts close.
When the relay contacts close, they connect circuit
T17 with circuit T22. Circuit T22 supplies battery
voltage to the case grounded TCC solenoid. Circuit
K54 connects to PCM cavity 54.
HELPFUL INFORMATION
²In the RUN or START position, the ignition switch
connects circuit A1 from fuse 4 in the PDC to circuit
A21.
UPSHIFT LAMP
On vehicles equipped with a manual transmission,
the PCM grounds the up-shift lamp on circuit K54.
Circuit K54 connects to cavity 54 of the PCM.
POWER STEERING PRESSURE SWITCH
The PCM supplies voltage to the power steering
pressure switch on circuit K10. Circuit Z12 provides
ground for the switch. When the switch closes, volt-
age flows through the switch to ground on circuit
Z12. The switch closes during periods of high power
steering pump load and low engine speed; such as
parking maneuvers.
Circuit K10 connects to cavity 10 of the PCM. Cir-
cuit Z12 terminates at the right rear of the engine.
TACHOMETER SIGNAL
The PCM supplies the signal for the tachometer on
circuit G21. Circuit G21 connects to cavity 43 of the
PCM.
MALFUNCTION INDICATOR LAMP (MIL)
The PCM provides ground for the instrument clus-
ter malfunction indicator lamp on circuit G3. The
MIL displays the message CHECK ENGINE when il-
luminated. Circuit F87 provides voltage for the lamp.
DATA LINK CONNECTOR
Circuit F12 supplies battery voltage to the data
link connector. Circuit F12 originates at fuse 11 in
the Power Distribution Center.
Circuit D20 connects to cavity 45 of the PCM. Cir-
cuit D20 is the SCI receive circuit for the PCM.
Circuit D21 connects to cavity 25 of the PCM. Cir-
cuit D21 is the SCI transmit circuit for the PCM.
Circuit Z11 provides ground for the data link con-
nector. Circuit Z11 terminates at the right rear of the
engine. Circuit Z11 also connects to cavity 5 of the
PCM.
HELPFUL INFORMATION
²Circuit Z1 also supplies a ground for the PCM
high current drivers.
²If the system loses ground for the Z11 circuits at
the right rear of the engine, the vehicle will not op-
erate. Check the connection at the ganged-ground cir-
cuit eyelet.
²Circuit F12 splices to supply battery voltage to the
vehicle speed control switch, back-up lamp switch,
A/C compressor clutch relay, windshield washer fluid
level sensor and radiator fan relay (4.0L engines).
BRAKE SWITCH INPUT
Circuit K29 provides the brake switch input to the
PCM. Circuit V40 connects to cavity 29 of the PCM.
POWER (DEVICE) GROUND
Circuit Z12 connects to cavities 11 and 12 of the
PCM. The Z12 circuit provides ground for PCM inter-
nal drivers that operate high current devices like the
injectors and ignition coil.
Internal to the PCM, the power (device) ground cir-
cuit connects to the PCM sensor return circuit (from
circuit K4).
HELPFUL INFORMATION
²The grounding point for circuit Z12 is the right
rear of the engine.
²If the system loses ground for the Z12 circuits at
the rear of the engine, the vehicle will not operate.
Check the connection at the ganged-ground circuit
eyelet.
²On vehicles equipped with the 4.0L engine and au-
tomatic transmission, circuit Z12 splices to provide
ground for the transmission control module.
EXTENDED IDLE SWITCH
On Police Package vehicles, an optional extended
idle switch provides an input to the Powertrain Con-
trol Module (PCM) on circuit K10. Circuit K10 con-
nects to cavity 10 of the PCM. Circuit F60 supplies
battery voltage to the extended idle switch. Circuit
Z1 grounds the switch.
CCD BUS
On vehicles equipped with the 4.0L engine, circuits
D1 and D2 connect the Powertrain Control Module
(PCM) to the CCD Bus. Circuit D1 connects to cavity
26 of the PCM. Circuit D2 connects to cavity 46 of
the PCM. Circuits D1 and D2 are a twisted pair of
wires.
J8W-30 FUEL/IGNITIONÐXJ VEHICLES 8W - 30 - 5
OIL PRESSURE GAUGE
The case grounded oil pressure sensor is a variable
resistor that connects to circuit G6. Circuit G6 con-
nects to the oil pressure gauge.
Circuit F87 connects to the instrument cluster con-
nector and supplies battery voltage to oil pressure
gauge. The gauge uses two coils. Current passing
through the coils creates a magnetic field. Position of
the gauge needle is controlled by the amount of cur-
rent passing through the coils to ground at the sen-
sor.
OIL PRESSURE WARNING LAMP
The case grounded oil pressure switch connects to
circuit G6. Circuit G6 connects to the oil pressure
warning lamp. Circuit F87 connects to the instru-
ment cluster connector and supplies battery voltage
to oil pressure lamp.
When the oil pressure switch close, battery voltage
flows through the warning lamp to ground through
the switch, illuminating the lamp.
TACHOMETER
The tachometer module in the instrument cluster
operates the tachometer. The Powertrain Control
Module (PCM) supplies the signal for the tachometer
on circuit G21. Circuit G21 connects to cavity 43 of
the PCM.
SPEEDOMETER
The speedometer and odometer receive a signal
from the vehicle speed sensor on circuit G7. Circuit
G7 also connects to the Powertrain Control Module
(PCM) at cavity 47.
ABS WARNING LAMP
Circuit F87 provides power for the ABS warning
lamp at the instrument cluster. Ground for the ABS
warning lamp is provided by either the ABS control
module or by the ABS power relay when the relay is
not energized. The ABS control module illuminates
the lamp by providing ground on circuit B205.
Circuit B205 splices to connect to circuit B235
through a diode. When the ABS power relay is not
energized, it connects circuit B235 to circuit Z12. The
ground path for the warning lamp is through the di-
ode to circuit B235, through the ABS power relay to
ground on circuit Z12.
The diode between circuit B205 and B235 prevents
voltage from flowing to the ABS control module when
the ABS power relay switches to supply power on cir-
cuit B235.
MALFUNCTION INDICATOR LAMP (MIL)
The PCM provides ground for the instrument clus-
ter malfunction indicator lamp on circuit G3. Circuit
G3 connects to cavity 32 of the PCM. Circuit F87provides voltage for the lamp. The MIL displays the
message CHECK ENGINE when illuminated.
For information regarding diagnostic trouble code
access using the MIL lamp, refer to Group 14, Fuel
Systems.
LOW WASHER FLUID WARNING LAMP
Circuit G29 connects the low washer fluid switch to
the warning lamp in the instrument cluster. Circuit
F12 supplies battery voltage to the switch.
When the low washer fluid switch closes, it con-
nects circuits G29 and F12. Battery voltage from cir-
cuit F12 powers the low washer fluid lamp. Circuit
Z1 at the instrument cluster provides ground to illu-
minate the warning lamp.
SEAT BELT INDICATOR WARNING LAMP
The seat belt indicator warning lamp is activated
by the chime/buzzer on circuit G11. Circuit G11 sup-
plies power to instrument cluster for the lamp. Cir-
cuit Z1 provides ground for the lamp at the cluster.
The chime/buzzer module powers circuit G11 after
it receives an input on circuit G10 indicating the seat
belt switch is open.
HIGH-BEAM INDICATOR LAMP
Circuit L3 supplies power for the high-beam indi-
cator lamp. The ground path for the lamp is through
circuit Z1. If the vehicle has Daytime Running
Lamps (DRL), the DRL module powers circuit L3
through circuit G465. On vehicles not equipped with
DRL, the headlamp switch powers circuit L3.
Circuit Z1 provides ground for the indicator lamp
at the cluster.
TURN SIGNAL INDICATOR LAMPS
Circuits L61 and L60 power for the turn signal in-
dicator lamps. Circuit L61 powers the left indicator
lamp. Circuit L60 powers the right indicator lamp.
Circuit Z1 provides ground for the lamps.
BRAKE WARNING LAMP
Circuit F87 supplies power to the park brake lamp.
Ground for the park brake lamp is supplied through
the case grounded park brake switch or brake warn-
ing switch on circuit G9. Circuit G9 Connects to cir-
cuit B203. Circuit B203 connects to the brake
warning lamp at the instrument cluster.
MANUAL TRANSMISSION UP-SHIFT LAMP
Circuit F87 supplies power for the manual trans-
mission up-shift lamp. The lamp illuminates when
the Powertrain Control Module (PCM) provides
ground for the lamp on circuit K54. Circuit K54 con-
nects to cavity 54 of the PCM.
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