
General
Data
and
010
FundamentalsfortheDo-lt-YourselfOwner
Maintenance
020
Maintenance
Program
Engine
Transmission
Suspension,
Steering
and
Brakes
4
Body
100
Engine-General
110
Engine
Removal
and
Installation
113
Cylinder
Head
Removal
and
Installation
116
Cylinder
Head
and
Valvetrain
117
Camshaft
Timing
Chain
119
Lubrication
System
200
Transmission-General
210
Clutch
230
Manual
Transmission
510
Exterior
Trim,
Bumpers
520
Seats
Bo
y
Equipment
512
DoorWTdws
540
nr
t
513
InteriorTrim
541
Convertible
Top
515
Central
Locking
and
Anti-Theft
600
Electrical
System-General
620
Instruments
Electrical
S
stem
610
Electrical
Component
Locations
630
Exterior
Lighting
611
Wipers
and
Washers
640
Heating
and
Air
Conditioning
6
612
Switches
and
Electrical
Accessories
650
Radio
Equipment
and
720
SeatBelts
Accessories
721
Airbag
System
(SRS)
Electrical
Wiring
Diagrams
Foreword
.
...
.
.
.
..................
.
.
.
.....
.
............
.
...
.
.
.
.
.
................
.
.
.
.....
.
......
.
................
.
.
.
.....
v
Warnings
and
Cautions
.....
.
...
.
.
.
.
.
..........
.
...
.
.
.
.
.
......
.
.........
.
.
.
...
.
.
.
......
.
.
.
.
.
............
.
.
.
.
.
.
.vii
Index
..............
.
.
.
.....
.
............
.
...
.
.
.
.
.
........
.
...
.
.
.
.
.
.......
.
......
.
...
.
.
.
.
.
.
.
........
.
.
.
..
back
of
book
300
Suspension,
Steering
and
330
RearSuspension
Brakes-General
331
Final
Drive
310
Front
Suspension
340
Brakes
320
Steering
and
Wheel
Alignment
400
Body-General
411
Doors
410
Fenders,
Engine
Hood
412
Trunk
Lid
120
Ignition
System
121
Battery,Starter,
Alternator
130
Fue¡
Injection
160
Fuel
Tank
and
Fuel
Pump
170
Radiator
and
Cooling
System180
Exhaust
System
240
Automatic
Transmission
250
Gearshift
Linkage
260
Driveshaft

BMW
SERVICE
MANUUAS
BMW
7
Series
Service
Manual
:
1988-1994
7351,735iL,
740i,
740iL,
750iL
Robert
Bentley
ISBN
0-8376-0328-5
BMW
3
Series
Service
Manual
:
1992-1998
M3,
3181,323i,325i,
328i,
Sedan,
Coupe
and
Convertible
Robert
Bentley
ISBN
0-8376-0326-9
Glory
Days
:
When
Horsepowerand
BMW
Z3
Service
Manual
:
1996-1998
Passion
Ruled
Detroit
4-cylinder
and
6-cylinder
models
Jim
Wangers
ISBN
0-8376-0208-4
RobertBentley
ISBN
0-8376-0327-7
Alfa
Romeo
Owner's
BibleTM
BMW
3-Series
Service
Manual
:
1984-1990
Pat
Braden
with
foreword
by
Don
Black
3181,
325,325e(es),
325i(is),
and
325i
ISBN
0-8376-0707-9
Convertible
RobertBentley
ISBN
0-8376-0325-0
Ford
F-Series
Pickup
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0152-5
BMW
5-Series
Service
Manual
:
1989-1995
5251,
530i,535i,
540i
including
Touring
Robert
Bentley
ISBN
0-8376-0319-6
BMW
5-Series
Service
Manual
:
1982-1988
528e,
5331,
535i,
535is
RobertBentley
ISBN
0-8376-0318-8
ENTHUSIAST
TITLES
Complete
Roundel
1969-1998
:30
Years
of
the
Magazine
of
the
BMW
Car
Club
of
America
(CD-ROM)
ISBN
0-8376-0322-6
A
French
Kiss
WithDeath
:
Steve
McQueen
and
the
Making
ofLe
Mans
Michael
Keyser
ISBN
0-8376-0234-3
The
Speed
Merchants
:
A
Journey
Through
The
World
of
Motor
Racing,1969-72Michael
Keyser
ISBN
0-8376-0232-7
Mustang
5
.0
Technical
Reference
&
Performance
Handbook
Al
Kirschenbaum
ISBN
0-8376-0210-6
Maximum
Boost
:
Designing,
Testing,
and
Installing
Turbocharger
Systems
Corky
Bell
ISBN
0-8376-0160-6
Volkswagen
Sport
Tuning
for
Street
and
Competition
Per
SchroederISBN
0-8376-0161-4
Sports
Carand
CompetitionDriving
Paul
Frérewithforewordby
PhilHill
ISBN
0-8376-0202-5
Automotive
Books
From
Robert
Bentley
GTI,
Golf,
and
Jetta
Service
Manual
:
1985-
The
Design
and
Tuning
of
Competition
1992
Gasoline,
Diesel,
and
Turbo
Diesel,
EnginesPhilipH
.
Smith,
6th
editionrevised
by
including
16V
Robert
Bentley
David
N
.
Wenner
ISBN
0-8376-0140-1
ISBN
0-8376-0342-0
Going
Faster
:
The
Skip
BarberRacing
Corrado
Official
Factory
Repair
Manual
:
School
Carl
Lopez
ISBN
0-8376-0227-0
1990-1994
Volkswagen
United
States
9M-f,
Ir-
Win
n
on
Alexander
with
foreword
ISBN
0-8376-0387-0
by
Mark
Martín
ISBN
0-8376-0070-7
Passat
Service
Manual
:
1990-1993,
The
Technique
of
Motor
Racing
Piero
including
Wagon
Volkswagen
United
States
Taruf
fi
with
foreword
by
Juan
Manuel
Fangio
ISBN
0-8376-0378-1
ISBN
0-8376-0228-9
Cabriolet
and
SciroccoService
Manual
:
Race
Car
Aerodynamics
1985-1993,
including
16V
Joseph
Katz
ISBN
0-8376-0142-8
RobertBentley
ISBN
0-8376-0362-5
The
Scientific
Design
of
Exhaust
and
VolkswagenFox
Service
Manual
:
1987-
Intake
Systems
Philip
H
.
Smith
and
John
C
.
1993,
including
GL,
GL
Sport
and
Wagon
Morrison
ISBN
0-8376-0309-9
RobertBentley
ISBN
0-8376-0363-3
Volkswagen
Model
Documentation
Rabbit,
Scirocco,
Jetta
Service
Manual
:
Joachim
Kuch
ISBN
0-8376-0078-2
1980-1984
Gasoline
Models,
including
Volkswagen
Beetle
:
Portrait
of
a
Legend
Pickup
Truck,
Convertible,
and
GTI
Robert
Edwin
Baaske
ISBN
0-8376-0162-2
Bentley
ISBN
0-8376-0183-5
Jeep
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0154-1
Eurovan
Official
Factory
Repair
Manual
:
MANUUAS
Volkswagen
Inspection/Maintenance
(I/M)
Emission
Test
Handbook
:1980-1997
Volkswagen
of
America
ISBN
0-8376-0394-3
Rabbit,
Jetta
Service
Manual
:
1977-1984Diesel
Models,
including
Pickup
Truck
and
Turbo
Diesel
RobertBentley
ISBN
0-8376-0184-3
Super
Beetle,
Beetle
and
Karmann
Ghia
Official
Service
Manual
Type1
:1970-1979Volkswagen
United
States
ISBN
0-8376-0096-0
Beetle
and
Karmann
Ghia
Official
Service
Manual
Type1
:1966-1969
Volkswagen
United
States
ISBN
0-8376-0416-8
Harley-Davidson
Evolution
V
Twin
Owner's
BibleTM
Moses
Ludel
ISBN
0-8376-0146-0
Audi
100,
A6
Official
Factory
Repair
Manual
:
1992-1997,
including
S4,
S6,
quattro
and
Wagon
models
.
Toyota
Truck
&
Land
Cruiser
Owner's
Audi
of
America
.
ISBN
0-8376-0374-9
BibleTM
Moses
Ludel
ISBN
0-8376-0159-2
Audi
80,
90,
Coupe
Quattro
Official
AUDI
SERVICE
MANUUAS
The
Racing
Driver
Denis
Jenkinson
Factory
Repair
Manual
:
1988-1992
ISBN
0-8376-0201-7
including
80
Quattro,
90
Quattro
and
20-valve
models
Audi
of
America
Unbeatable
BMW
:
Eighty
Years
of
FUEL
INJECTION
ISBN
0-8376-0367-6
Engineering
and
Motorsport
Success
Ford
Fuel
Injection
and
Electronic
Engine
Audi
100,
200
Official
Factory
Repair
JeremyWalton
ISBN
0-8376-0206-8
Charles
O
Probst,
SAE
Manua1
:1988-1991
Audi
of
America
Control
:
1788-1993
.
BMW
6
Series
Enthusiast's
CompanionTM
ISBN
0-8376-0301-3
ISBN
0-8376-0372-2
Jeremy
W
.11
ISBN
0-8376-0149-5
Ford
Fuel
Injection
and
Electronic
Engine
Audi
50005
5000CS
Official
Fa
,ctory
BMW
Enthusiast's
CompanionTM
BMW
Control
:
1980-1987
Charles
O
.
Probst,
SAE
Repair
Manual
:
1984-1988
Gasoline,
Car
Club
of
America
ISBN
0-8376-0321-8
ISBN
0-8376-0302-1
Turbo,
and
Turbo
Diesel,
including
Wagon
BMW
Notecards
Series
1
Photography
by
Bosch
Fuel
In1ection
and
Engne
and
Quattro
Audi
of
America
ISBN
0-8376-
i
Klaus
Schnitzer
ISBN
0-8376-0211-4
Management
Charles
O
.
Probst,
SAE
0370-6
ISBN
0-8376-0300-5
Audi
5000,
50005
Official
Factory
Repair
Manual
:
1977-1983
Gasoline
and
Turbo
VOLKSWAGEN
OFFICIAL
SERVICE
Gasoline,
Diesel
and
Turbo
Diesel
MANUUAS
Audi
of
America
ISBN
0-8376-0352-8
New
Beetle
Service
Manual
:
1998-1999
Audi
40005,
4000CS,
and
Coupe
GT
RobertBentley
ISBN
0-8376-0385-4
Official
Factory
Repair
Manual
:
1984-1987including
Quattro
and
Quattro
Turbo
Audi
Jetta,
Golf,
GTI,
Cabrio
Service
Manual
:
of
America
ISBN
0-8376-0373-01993-early
1999,
including
VR6
and
TDI
Robert
Bentley
ISBN
0-8376-0366-8
SAAB
OFFICIALSERVICE
1992-1999
Volkswagen
of
America
Saab
90016
Valve
Official
Service
Manual
:
ISBN
0-8376-0335-8
19851993
RobertBentl
ISBN
0837603129
-ey---
Saab
900
8
Valve
Official
Service
Manual
:
1981-1988
Robert
Bentley
ISBN
0-8376-0310-2
Passat
Official
Factory
Repair
Manual
:
VOLVO
SERVICE
MANUAL
1995-1997
Volkswagen
of
America
Volve
240
Service
Manual
:
1983-1993
ISBN
0-8376-0380-3
Robert
Bentley
ISBN
0-8376-0285-8
Robert
Bentley
has
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service
manualsand
automobile
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since
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.
Please
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Robert
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Inc
.,
Publishers,
at
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Avenue,Cambridge,
MA
02138,
visit
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.

Final
Drive
Gear
Oil
BMW
recommends
using
only
a
specially
formulatedsyn-
thetic
gear
oil
that
is
available
through
an
authorized
BMW
dealer
parts
department
.
For
additional
information
on
this
¡u-
bricant
andany
other
lubricants
that
may
be
compatible,
con-
tact
an
authorized
BMW
dealer
senrice
department
.
See
331
Final
Drive
.
Brake
Fluid
Brake
fluid
absorbs
moisture
easily,
and
moisture
in
the
fluid
affects
brake
performance
and
reliability
.
This
is
why
brake
fluid
should
be
flushed
from
the
system
every
two
years
.
When
re-
placing
or
adding
brake
fluid,
use
only
new
(luid
from
previously
unopened
containers
.
Do
not
use
brake
fluid
that
has
been
bled
from
the
system,
even
ifit
is
brand
new
.
Use
only
DOT
4
brake
fluid
.
See340
Brakes
for
more
information
.
Engine
Coolant
(Anti-freeze)
BMW
recommends
coolant
that
is
a
50/50
mixture
of
distilled
water
and
phosphate/nítrate
freeanti-freeze
containing
ethyl-
ene
glycol
.
Anti-freezeraises
the
boiling
point
and
lowersthe
freezingpoint
of
the
coolant
.
It
alsocontains
additives
that
help
prevent
cooling
system
corrosion
.
Power
Steering
Fluid
The
power
steering
fluid
is
Dexron
II]®
ATF,
or
equivalent
.
The
system
is
permanently
filled
and
does
not
have
a
drain
.
Routinely
adding
ATF
is
not
required
unlessthe
system
is
leak-
i
n
g,
WARNING
-
Be
sure
to
check
the
fluid
specifications
on
the
pow-
er
steering
reservoir
to
confirm
the
fluid
type
in-
stalled
in
the
system
.
In
some
instances,
the
power
steering
system
may
be
filled
with
an
alternative
hy-
draulic
fluid
designated
CHF
7
.1
.
MAINTENANCE
PROGRAM
020-
ENGINE
OIL
SERVICE
Engine
oil
and
fiiter,
changing
Fig
.
3
.
Engine
oil
level
dipsticklocation
on
4-cylinder
engine
(arrow)
.
Dipsfck
is
marked
with
mínimum
and
maximum
level
marks
.
Fig
.
4
.
Oil
filler
cap
(arrow)
.
6-cylinder
engine
shown
.
0012202
Engine
oii,
checking
leve¡
A
complete
oil
change
requires
new
oil
(see
Table
e),
a
new
oil
filter
insert
kit,
and
a
new
drain
plug
sealing
washer
.
The
The
engine
oil
leve]
is
checked
with
a
dipstick
in
the
engine
tools
needed,
a
drain
plug
socket
or
box
wrench
(17
mm
or19
block
.
Check
the
oii
leve¡
with
the
canon
a
level
surface,
after
mm)
and
a
drain
pan
(8-10
US
qt
.
capacity),
are
described
in
the
engine
has
been
stopped
for
atleast
a
few
minutes
.
Check
010
Fundamentals
for
the
Do-It-Yourself
Owner
.
the
leve¡
by
pulling
outthe
dipstick
and
wiping
it
clean
.
Reinsert
it
all
the
way
and
withdraw
it
again
.
The
oil
leve¡
is
correct
if
it
is
NOTE-
between
the
two
marks
near
the
end
of
the
stick
.
See
Fig
.
3
.
If
using
a
"fast-lube"
service
facility
for
oil
changes,
make
sure
the
technician
hand-starts
and
torques
the
Add
oil
through
the
filler
cap
on
thetop
of
the
cylinder
head
.
engine
oil
drain
plug
using
hand-tools
.
Power
tools
can
See
Fig
.
4
.
Add
only
the
amount
needed
to
bring
the
oil
leve¡to
strip
the
threads
of
the
plug
and
the
oil
pan
.
the
MAX
mark
on
the
dipstick,
using
an
oil
of
the
correctviscos-
ity
andgrade
.
Too
much
oil
canbe
just
as
harmful
as
too
little
.
ENGINE
OIL
SERVICE

Fig
.
6
.
Preload
center
bearing
toward
front
4-6
mm
(arrow)
.
5331
5
.
Tightenthreadedsleeveondriveshafttopropertorque
.
6
.
Insta¡¡
heat
shield
and
heat
shield
crossmember
.
Tightening
Torques
"
Driveshaftcenter
mount
to
body
.
.
..
21
Nm
(16
ft-Ib)
"
Driveshaft
clamping
sleeve
.....
.
.
.
10
Nm
(89
in-lb)
"
Driveshaft
to
final
drive
flange
With
CV
joint
(M8)
............
...
32
Nm
(23
ft-Ib)
Wth
U-joint
(M10
ribbed
nut)
....
...
80
Nm
(59
ft-Ib)
With
U-joint
(M10
compressed
nut)
..
60
Nm
(44
ft-Ib)
"
Flex-disc
to
driveshaft
or
transmissionflange
M10
(8.8
grade)
.........
.
....
..
.
48
Nm
(35
ft-Ib)
M10
(10
.9
grade)
........
.
....
...
64
Nm
(47
ft-Ib)
M12
(8.8
grade)
........
.....
..
.
.
81
Nm
(60
ft-Ib)
M12
(10
.9
grade)
.
.
....
......
...
100
Nm
(74
ft-Ib)
M12
(10
.9
grade)
(M3
models)
..
.
.
.
115
Nm
(85
ft-Ib)
"
Transmission
crossmember
to
body
(M8)
.
....
...........
....
21
Nm
(16
ft-Ib)
NOTE-
Bolt
grade
is
markedon
the
bolt
head
.
When
replacing
bolts,
only
use
bolts
of
the
same
strength
and
hardnessas
the
originalsinstalled
.
Flex-disc,
replacing
The
flex-disc
between
the
front
section
of
the
driveshaft
and
theoutputflange
of
the
transmission
should
be
checked
for
cracks,
tears,
missing
pieces,
or
distortion
.
Check
for
worn
bolt
hole
bores
in
theflange
.
1
.
Remove
driveshaft
as
described
in
Driveshaft,
remov-
ing
.
NOTE-
¡t
is
possible
to
only
partially
remove
the
driveshaft,
leaving
it
connected
to
the
final
drive
.
The
driveshaft
canbe
tilted
down
in
thecenter
and
slidoff
the
trans-
mission
flange
once
the
clamping
sleeve
is
loosened
and
the
center
bearing
bracket
is
unbolted
.
Suspend
the
driveshaft
using
stiff
wire
in
as
close
to
the
installed
position
as
possible
.
If
the
driveshaft
hangs
unsupport-
ed,
the
rear
universal
joint
may
be
damaged
.
2
.
Unbolt
flex-dísc
from
driveshaft
.
DRIVESHAFT
260-
5
7
.
Install
exhaust
system
.
See
180
Exhaust
System
.
Connect
wiring
harness
to
oxygen
sensors
.
NOTE-
Removaland
installation
of
the
boltsmaybe
made
eas-
8
.
Road
test
vehicle
to
check
for
noiseor
vibration
.
ier
by
placing
a
large
hose
clamp
around
the
flex-disc,
and
tightening
the
clamp
slightlyto
compress
the
cou
WARNING
-
pling
.
"
Do
not
reuse
self-locking
nuts
.
These
nuts
aredesigned
to
beused
only
once
.
3
.
Insta¡¡
new
flex-disc
using
new
self-locking
nuts
.
Mold-
"
Avóid
stressing
the
flex-disc
when
torquing
the
ed
arrows
on
coupling
should
face
flange
arms
.
See
bolts
Do
this
holding
the
bolts
Fig
.
7
.
steady
and
.
uy
turning
the
nuts
on
theflange
side
.
5
:132
Fig
.
7
.
When
attaching
flex-disc,
molded
arrows
must
point
toward
flange
arms
.
DRIVESHAFT
SERVICE

GENERAL
......
.
.
.
.
.
.
.
.....
.
.
.
.
.
.
.
.
.
.
331-1
Final
Drive
Oil
Seals
.
.
...
.
.
.
.......
.
.
.
.
.
331-1
Finaldrive
flange
oil
sea¡,
replacing
....
.
.
.
..
331-2
FINAL
DRIVE
SERVICE
.
.....
.
.
.
.
.
.
.
.
.
.
331-1
Finaldrive
inputshaft
oil
seal,
replacing
.
.
.
.
.
331-3
Final
drive
oí¡,
draining
and
filling
.
.
.
.
.
.
.
.
.
.
331-1
Finaldrive
unit,
removíng
and
installing
.
.
.
.
.
.
331-3
GENERAL
This
repa¡r
group
covers
repair
operations
that
do
not
re-
quire
complicated
disassembly
of
the
final
drive
.
Internal
re-
pairs
and
final
drive
disassembly
are
not
covered
in
this
manual
.
FINAL
DRIVE
SERVICE
Al¡
final
drive
work
requires
some
method
of
raising
thecar
and
supporting
it
securely
while
the
work
is
performed
.
Jack
stands
and
a
floor
jack
can
easily
be
used,
but
use
extreme
caution
when
working
beneath
the
car
.
See010
Fundamen-
tais
for
the
Do-It-Yourself
Owner
.
NOTE-
Removal
of
final
drive
carrier
is
covered
in
330
Rear
Suspension
.
Final
drive
oil,
draining
and
filling
1
.
Drive
car
to
warm
final
drive
fluid
.
2
.
Raise
car
and
support
safely
.
WARNING
-
Make
sure
that
thecar
is
firmly
supported
on
jack
standsdesigned
for
the
purpose
.
Place
the
jack
standsbeneatha
structural
chassis
point
.
Do
not
place
jack
stands
under
suspension
parts
.
5
.
Fill
final
drive
with
appropriate
type
and
quantity
of
lu-
bricant
.
Insta¡¡
and
tighten
fill
plug
.
331
Final
Drive
0
Fig
.
1
.
Final
drivedrain
plug
(A)
and
fill
plug
(B)
.
D
NOTE-
The
final
drive
fluid
level
is
correct
when
the
fluid
begins
to
spill
from
the
fill
plug
.
Final
Drive
Oil
Seals
FINAL
DRIVE
331-1
0013113
Final
DriveDrain
and
Fill
"
Oil
specifications
w/o
limited
slip
.
.......
BMW
SAF-XO
Synthetic
Oil
with
limited
slip
.
......
BMW
SAF-XIS
Synthetic
Oil
"
Final
drive
oil
capacity
4-cylinder
.
.
.
...
................
1
.1
liters
(1
.2
qt)
6-cylinder
.
.
.
...
................
1
.7liters(1.8
qt)
3
.
Place
a
drain
pail
below
final
drive
andremove
drain
and
fill
plugfrom
final
drive
.
See
Fig
.
1
.
Low
oil
level
caused
by
faulty
oil
seals
may
be
the
cause
of
noisy
final
drive
operation
or
limited-slip
chatter
.
The
drive
NOTE-
flange
(side)
and
inputshaft
(front)
oil
seals
can
be
replaced
"
Use
a14
mm
alíen
bit
socket
to
remove
the
drain
plug
.
while
the
final
drive
is
installed
.
Alternatively,
cut
approximately
30
mm
(1
.2
in)
from
an
alíen
key
and
usea
box
end
wrenchon
the
key
NOTE-
stub
.
Do
not
mistake
leaking
CV
joints
for
flangeseal
leaks
.
4
.
Install
and
tighten
drain
plug
.
It
may
be
helpful
to
degrease
the
final
drive
to
pinpoint
the
source
of
the
leak
prior
to
replacing
seals
.
FINAL
DRIVE
SERVICE

331-2
FINAL
DRIVE
Make
sure
that
the
car
is
firm1y
supportedon
Tjack
.
.-
"
:
.-
:
.
n
-
2
.
Detach
drive
axle(s)
from
final
drive
.
See330
Rear
Suspension
.
CA
UTION-
Suspend
the
detached
drive
axlefrom
the
car
body
with
a
stiff
wire
hook
to
prevent
damage
to
the
outer
CV
joint
.
Fig
.
3
.
Drive
flange
snap
ring
(arrow)
to
be
removed
from
final
drive
3
.
Pry
drive
flange
from
final
drive
.
See
Fig
.
2
.
housing
.
Fig
.
2
.
Drive
flange
being
pried
off
.
For
leverage,
use
a
wooden
dowel
as
shown
.
4
.
Remove
wire(snap)
ring
from
final
drive
opening
.
See
Fig
.
3
.
NOTE-
Inspect
flangeat
the
point
where
the
oil
seal
rides
on
the
shaft
.
Replace
the
flange
assembly
if
there
is
agrooveworn
in
the
shaft
FINAL
DRIVE
SERVICE
9
.
Attach
drive
axle
and
tighten
bolts
.
10
.
Top
off
final
drive
with
ofl
.
B315
5
.
Pry
old
oil
sea¡
from
its
recess
using
a
hooked
seal
re-
moval
tool,
or
a
large
screwdriver
.
Use
pan
to
catch
draining
fluid
.
CA
UTION-
Be
careful
not
to
mar
the
final
drive
housing
when
removing
the
sea¡
.
6
.
Dip
new
seal
in
final
drive
lubricant
and
drive
seal
into
place
untilfully
seated
.
7
.
Insta¡¡
new
snap
ringin
groove
of
final
drive
housing
.
Make
sureboth
ends
ofring
are
fully
seated
in
groove
.
8
.
Insta¡¡
drive
flangeby
pressing
it
in
by
hand
until
snap
ring
engages
.
It
may
benecessary
to
turn
drive
flange
slightly
while
pushing
.
Tightening
Torque
"
Drive
axle
to
final
drive
flange
M8
Torx
bolt
..
..................
64
Nm
(47
ft-Ib)
M10
Torx
bolt
.
.................
100
Nm
(74
ft-Ib)

Final
driveinputshaft
oil
sea¡,
replacing
1
.
Raise
car
and
support
safely
.
2
.
Drain
final
drive
oil
as
described
earlier
.
3
.
Remove
driveshaft
from
final
drive
inputshaft
flange
.
See
260
Driveshaft
.
4
.
Make
matching
marks
on
input
shaft
and
inputshaft
collar
nut
.
See
Fig
.
4
.
Fig
.
4
.
Make
matching
marks
on
input
shaft
collar
nut
and
flange
.
5
.
Pry
lockplate
from
nut
.
Hold
input
flange
andremove
collar
nut
.
If
necessary,
usea
pullerto
remove
input
flange
.
6
.
Remove
final
drive
front
dust
cover
.
8
.
Install
new
final
drivefront
dust
cover
.
9
.
Lightly
lubricate
inputshaft
and
press
input
flange
back
on
.
Insta¡¡
collar
nut
and
slowly
tighten
until
matching
marks
line
up,
coming
as
close
aspossible
to
specified
torque
.
Tightening
Torques
"
Final
driveinputshaft
flange
to
pinion
with
4
bolt
side
covers
.
.........
175
Nm
(129
ft-Ib)
(or
until
match
marks
line
up)
"
Finaldriveinputshaft
flange
to
pinion
with
6
bolt
side
covers
...........
185
Nm
(137
ft-Ib)
(or
until
match
marks
line
up)
CA
UTION-
If
the
input
flange
nuttorque
is
exceeded,
or
the
nut
is
tightened
past
the
marks,
the
crushable
col-
lar
sleeve
behind
theflange
will
need
to
be
re-
placed
.
This
operation
requires
disassembly
of
the
final
drive
unit
.
10
.
Install
a
new
lockplate
and
refill
final
drive
with
lubri-
cant
.
11
.
Remaining
assembly
is
reverse
of
disassembly
.
Tightening
Torques
"
Driveshaftto
final
dríve
flange
...
See260
Driveshaft
"
Flex-disc
to
driveshaft
or
transmission
flange
...........
See260
Driveshaft
"
Finaldrivedrain
and
fill
plugs
...
.
..
.
70
Nm
(52
ft-Ib)
Final
drive
unit,
removing
and
installing
FINAL
DRIVE
331-
3
1
.
Raise
rear
end
of
car
and
support
it
securely
on
jack
stands
.
Remove
rear
wheels
.
2
.
Remove
driveshaft
from
final
drive
input
flange
.
See
7
.
Pry
faulty
sea¡
from
its
recess
using
a
hooked
sea¡
re-
260
Driveshaft
.
moval
toolor
a
large
screwdriver
.
Dip
new
sea¡
in
final
drive
lubricant
and
drive
it
into
position
.
3
.
Remove
both
drive
axles
from
final
drive
unit
.
Suspend
axle
using
stiff
wire
.
See
330
Rear
Suspension
.
CAUTION
-
ee
careful
not
to
mar
the
housing
when
removing
4
.
Disconnect
stabilizer
bar
from
upper
control
arms
.
Re-
the
seas
.
move
left
and
rightstabilizer
bar
mounts
.
5
.
Disconnect
speedometer
harness
connector
on
final
drive
(where
applicable)
.
6
.
Support
final
drive
with
transmission
jack
.
Remove
mounting
bolts
atfront
and
rear
.
See
Fig
.
5
.
7
.
Slowly
lower
final
drive
unit
and
remove
towards
rear
.
FINAL
DRIVE
SERVICE

331-
4
FINAL
DRIVE
FINAL
DRIVE
SERVICE
0013242
0013243
Fig
.
5
.
Final
drive
to
final
drive
carrier
rear
(A)
and
front
mounting
bolts
(B)
.
8
.
Installation
is
reverse
of
removal
.
"
Check
and
adjust
parking
brake
as
described
in
340
Brakes
.
"
Always
use
new
self-locking
fasteners
.
"
Have
car
professionally
aligned
when
job
is
complete
.
Tightening
Torques
"
Drive
axle
to
final
drive
flange
M8
Torx
bolt
..
.
...
...
..
.........
64
Nm
(47
ft-Ib)
M10
Torx
bolt
.
.
...
...
..
........
100
Nm
(74
ft-Ib)
"
Driveshaft
to
final
drive
flange
...
See
260
Driveshaft
"
Final
drive
carrier
to
body
..
........
77
Nm
(57
ft-Ib)
"
Final
drive
to
final
drive
carrier
(M12
bolts)
Front
mount
.....
...
.
...
........
95
Nm
(70
ft-Ib)
Rear
mounts
.....
.......
.
.
.
..
...
77
Nm
(57
ft-Ib)
"
Road
wheel
to
wheel
hub
....
100±10
Nm
(74±7
ft-Ib)
"
Upper
or
lower
control
arm
to
final
drive
carrier
(M12
bolts)
...
..
77
Nm
(57
ft-Ib))