Air
filter,
replacing
Spark
plugs,
replacing
The
specified
maintenance
intervals
for
the
air
filter
are
To
access
the
spark
plugs
on
4-cylinder
engines,
remove
the
based
on
normal
use
.
If
thecar
is
operated
primarily
in
dusty
cover
fromatop
the
sparkplugs
.
See
Fig
.
10
.
Using
the
special
conditions,
the
air
filter
should
be
serviced
more
frequently
.
spark
plug
wire
removal
tool
(attached
to
rear
of
cylinder
head
beneath
engine
cover),
gently
pull
the
spark
plugwire
from
the
To
replace
the
air
filter
on
6-cylinder
engines,
unclip
and
sude
spark
plug
.
See
Fig
.
11
.
Blow
away
any
dirt
from
around
the
the
filter
cartridge
assembly
out
of
the
air
boxand
remove
the
base
of
the
plug
to
prevent
it
from
entering
theengine
.
Remove
filter
from
the
frame
assembly
.
See
Fig
.
8
.
and
install
the
spark
plugs
one
at
a
time
.
0012625
Fig
.
8
.
To
remove
air
filter
cartridge
on
6-cylinder
engines,release
fil-
ter
cartridge
at
sides
(arrows)
and
then
remove
filter
element
insert
from
cartridge
.
To
replace
the
air
filter
elementon
4-cylinder
engines,
sepa-
rate
the
upper
air
filter
housing
section
from
the
lower
section
by
unfastening
the
spring
clips
.
Remove
the
air
filter
element
from
the
air
filter
housing
.
See
Fig
.
9
.
Wipe
the
inside
of
the
air
filter
housing
clean
and
install
the
new
element
.
Reinstall
the
upper
air
filter
housing,
making
sure
that
the
two
halves
are
mated
correctly
.
Refasten
the
spring-clips
.
Fig
.
9
.
Air
filter
element
being
removed
on
4-cylinder
engine
.
MAINTENANCE
PROGRAM
020-
11
NOTE-
Spark
plug
applications
are
often
updated
and
super-
seded
from
the
original
plug
specification
.
Consuff
an
authorized
BMW
parts
department
for
the
latest
parts
_'
information
.
The
sparkplug
fisted
in
the
owners
manu-
al
may
not
be
the
latest
recommend
spark
plug,
espgp
cially
on
older
cars
.
0012631
Fig
.
10
.
To
remove
engine
cover
above
sparkpiugs
on
4-cylinder
en-
gine,
turnretainers
90°
counterclockwise
and
lift
cover
off
.
0012630
Fig
.
11
.
To
remove
spark
plugwirefrom
spark
plug
on
4-cylinder
en-
gine,
sude
special
removal
tool
over
spark
plug
wire
end
(ar-
row)
and
pull
straightoff
.
Usea
screwdriver
for
added
leverage
.
Special
tool
is
stored
at
rear
of
cylinder
head
below
top
cover
.
ENGINE
COMPARTMENT
MAINTENANCE
020-
1
4
MAINTENANCE
PROGRAM
uu11989
Fig
.
14
.
Engine
drive
belt
tensíoner
being
released
on
late
4-cylinder
engine
.
Pry
off
tensioner
cover
and
then
lever
tensioner
in
clockwise
direction
(as
facing
engine)
and
slip
beltoff
pulleys
.
Fig
.
17
.
Engine
drive
belt
routing
for
late
4-cylinder
engine
with
poly-
ribbed
drivebelts
.
CA
UTION-
Use
only
BMW
approved
phosphate-free
anti-
freeze
when
filling
the
cooling
system
.
Use
of
anti-
B11177
freeze
containing
phosphates
!s
considerad
to
be
Fig
.
15
.
Engine
drive
belt
tensioner
being
released
on
6-cylinder
en-
harmful
to
the
cooling
system
.
gine
.
Pry
off
tensioner
cover
and
then
lever
tensioner
in
clock-
wise
direction
(as
facing
engine)
and
slipbelt
off
pulleys
.
A
translucent
expansion
tank,
or
overflow
resenroir,
providesmonitóring
of
coolant
leve¡
.
Because
the
expansion
tank
is
translucent,
thecoolant
level
can
be
checked
visually
without
opening
the
system
.
Always
check
thecoolant
leve¡
with
theen-gine
cold
.
The
coolant
leve¡
should
be
at
the
maximum
mark
on
O
o
'~
I
the
expansion
tank,
as
shown
in
Fig
.
18
.
OO
Hose
connectionhld
b
tiht
s
soueg
an
ddry
.
Coolánt
seepage
indicates
either
that
the
hose
clamp
is
loose,
that
the
pose
is
ENGINE
COMPARTMENT
MAINTENANCE
0012470
Fig
.
16
.
Engine
drive
belt
routing
for
6-cylinder
engine
.
A/C
compres-
sor
drive
belt
not
shown
.
'92
irá
Alternator
belt
Coolant~
0
pp
o0o
Belt
tensioner
Cooling
System
Service
0013000
Cooling
system
maintenance
consists
of
maíntaining
thecoolant
leve¡,
inspecting
hoses
.
Because
the
coolant's
anti-cor-
rosion
and
anti-freeze
additives
gradually
lose
their
effective-
ness,
replacement
of
thecoolant
every
two
years
up
to
1996
models,
and
every
three
years
from
1996
is
recommended
.
Asa
preventive
measure,
replacement
of
the
cooling
system
hos-
es
every
four
years
is
also
recommended
.
damaged,
or
that
the
connection
is
dirty
or
corroded
.
Dried
cool-
ant
has
a
chalky
appearance
.
Hoses
should
be
firm
and
springy
.
Replace
any
hose
that
is
cracked,
that
has
become
soft
and
limp,
or
has
been
contaminated
by
oil
.
See
Fig
.
19
.
Power
steering
fluid,
checking
leve¡
Check
the
power
steering
fluid
level
in
the
fluid
reservoir
.
Park
thecar
on
leve¡
ground
with
the
engine
off
.
The
level
is
cor-
rect
if
it
is
between
the
MIN
and
MAX
marks
on
the
dipstick
.
See
Fig
.
20
.
If
the
leve¡
is
below
the
MIN
mark,
start
the
engine
andadd
fluid
to
the
reservoir
to
bríng
the
leve¡
up
.
Stop
the
engine
and
recheck
the
leve¡
.
Hand-tighten
the
reservoir
cap
.
Fig
.
11
.
BMW
special
tool
no
.
11
2300
installed
through
bellhousin
and
finto
flywheel
(arrow)
tolockcrankshaft
at
TDC
.
Fig
.
12
.
BMW
special
tool
no
.
11
3
240
installed
on
rear
of
camshafts
tohold
them
at
TDC
.
(M44
engine
shown
.
Other
engínes
are
similar
.)
CAUTION-
The
camshafts
must
be
locked
in
the
TDC
position
using
the
special
service
tool,
or
equivalent,
be-
fore
removing
the
timing
chaín
.
The
tool
holds
the
camshafts
parallel
to
each
other
and
perpendicu-
larto
the
valve
covergasket
surface
.
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
113-5
6011966
28
.
Remove
hydraulic
chain
tensiones
from
right
side
ofcyl-
inder
head
.
See
Fig
.
13
.
Fig
.
13
.
Hydraulic
chain
tensioner
(arrow)
.
NOTE-
It
is
not
necessary
to
remove
the
cam
sprockets
from
the
chainuntessthese
parts
are
being
reptaced
.
tire
tie
each
sprocket
to
the
chain
to
keep
the
sprockets
timed
to
each
other
.
Keeping
the
sprockets
timed
will
símplífy
instaftation
.
uu
11999
Fig
.
14
.
Chainguide
and
guide
adjusting
sleeve
(arrow)
.
Allen-head
retaining
screwhasbeen
removed
.
Use
slotted
screwdriver
to
loosen
adjusting
sleeve
.
29
.
Remove
mounting
bolts
from
left
and
right
camshaft
sprockets
.
Then
remove
camshaft
sprockets
from
cam-
_
Cylinder
head
assembly,
removing
shafts
.
On
M44
engines,
note
orientation
of
sensor
31
.
Remove
crankshaft
locking
tool
(BMW
special
tool
no
.
wheel
.
11
2
300)
.
Usingthe
crankshaft
vibration
damper
bolt,
30
.
Remove
upper
bolt
from
left
chainguide
.
Loosen
chain
turn
engine
opposite
its
normal
direction
of
rotation
guide
adjusting
sleeve
approximately
two
turns
.
See
(counterclockwise
asviewed
from
the
front)
approxi
Fig
.
14
.
mately
45°
.
This
prevents
accidental
contact
between
valves
and
pistons
during
installation
.
CYLINDER
HEAD,
4-CYLINDER
NOTE-
Cylinder
head,
installing
(6-cylinder
engine)
CAUTION-
If
the
camshafts
were
removed
and
installed
while
the
cylinder
head
was
off,
a
minimum
waiting
time
is
required
after
ínstalling
the
camshafts
.
When
the
camshaftsareremoved,
the
hydraullc
lifters
can
expand
.
This
expansion
can
cause
increased
valve
lift
when
the
camshafts
are
bolted
down,
re-
sulting
in
open
valves
.
Cylinder
head
installation
waiting
times
"
68°F
(20°C)
and
higher
.
.
.
..
..........
10
minutes
"
50-68°F
(10-20°C)
........
..
.........
30
minutes
"
32-50°F
(0-10
°C)
.........
...
........
75
minutes
CYLINDER
HEAD
REMOVAL
AND
INSTALLATION
113-
1
5
1
.
Clean
cylinder
head
and
gasket
surfaces
of
cylinder
block
and
al¡
timing
chain
covers
.
"
Remove
all
foreign
matter
and
any
¡¡quid
from
bolt
holes,
then
clean
with
a
thread
chaser
.
CA
UTION-
Do
not
use
ametal
scraper
or
wire
brush
to
clean
the
aluminum
cylinder
head
or
pistons
.
If
neces-
sary,
use
a
hard
wooden
or
plastic
scraper
.
Also
available
are
abrasive
discs
to
be
used
in
conjunc-
tion
with
an
electric
drill
.
Be
sure
to
use
the
correct
disc
for
the
typeof
metal
being
cleaned
.
2
.
Check
gasket
surface
of
cylinder
head
and
cylinder
block
for
warpage
using
a
straight
edge
.
NOTE-
Fig
.
40
.
Cylinder
head
bolt
loosening
sequence
.
If
the
cylinder
head
has
been
machined,a
special
0
.3
mm
thickergasketshould
be
installed
.
The
thickergas-
ket
is
available
from
an
authorized
BMW
dealer
.
BMW
special
tool
no
.
112250
is
a
thin-walled
Torx
E12
socket
wíth
anextended
reach
.
The
cylinder
head
bolts
3
.
Place
new
cylinder
head
gasket
on
cylinder
block
.
are
recessed
finto
the
head
below
the
camshaft
towers
Check
that
two
locating
dowels
are
correctly
positioned
wíth
liffle
working
space
.
in
block
and
arenot
damaged
.
36
.
Remove
crankshaft
locking
tool
(BMW
special
tool
no
.
NOTE-
11
2
300)
.
Using
the
crankshaft
vibration
damper
bolt,
The
word
"OBEN",
printed
on
the
gasket,
should
face
turn
engine
opposite
its
normal
direction
of
rotation
up
.Thecylinderheadgasketwillfitcorrectlyinonlyone
(counterclockwise
asviewed
from
the
front)
approxi-
orientation
.
mately
45°
.
This
prevents
accidental
contact
between
valves
and
pistons
during
installation
.
4
.
With
camshafts
locked
in
TDC
positionwith
BMW
spe-
cial
tools
as
described
earlier,
set
cylinder
head
in
po
NOTE-
sition,
guiding
primary
chain
through
cylinder
head
Guide
cam
chain
to
keep
it
from
jamming
when
turning
opening
.
the
crankshaft
.
CA
UTION-
"
The
camshafts
must
be
locked
in
the
MC
posi-
tion
at
the
rear
of
the
cylinder
head
with
BMW
special
tool
no
.
113240
before
installing
the
cyl-
inder
head
.
"
Make
sure
the
crankshaft,
which
had
been
rotat-
ed
approximately
45°
opposite
thedirection
of
engine
rotation,is
still
in
that
position
before
low-
ering
the
cylinder
head
into
position
.
5
.
Lightly
lubricate
new
cylinder
head
bolts
.
Loosely
instan
bolts
and
their
washers,
then
thread
them
in
until
they
are
finger
tight
.
Install
cylinder
head-to-lower
timing
chaincover
boitsfinger
tight
.
CAUTION-
Tonc-type
cylinder
head
bolts
should
not
be
re-
used
.
They
are
stretch-typebolts
and
must
always
be
replaced
whenever
loosened
.
CYLINDER
HEAD,
6-CYLINDER
10
.
On
cars
built
up
to
3/95
:
Slide
control
unit
off
front
of
cylinder
head,
hand
turning
the
exhaust
sprocket
clock-
wise
(as
viewedfrom
front)
as
the
unit
is
removed
.
11
.
On
cars
built
3/95
and
latee
:
Use
a
spanner
toolto
ro-
tate
exhaust
sprocket
until
stop
on'
intake
sprocket
is
contacted
.
See
Fig
.
39
.
Then
slide
control
unit
off
front
of
cylinder
head
.
EMAÑ
0012514
Fig
.
39
.
On
VANOS
control
unit
withspringplate
(cars
built
3/95
and
later),
rotate
exhaust
camshaft
sprocket
clockwise
until
intake
NOTE-
camshaft
contacts
stop
.
BMW
special
tool11
5490shown
.
BMW
special
tool
no
.
113
'390
is
a
dummy
chain
ten-
sioner
and
simulates
the
function
of
thetensioner
.
VANOS
control
unit,
installing
CAUTION
-
Incorrect
installation
of
the
VANOS
control
may
result
in
damage
to
the
engine
valvetráin
.
1
.
Lock
camshafts
and
crankshaft
in
TDC
positionwith
BMW
special
tools
as
described
above
in
removal
pro-
cedure
.
CA
UTION-
The
camshafts
and
crankshaft
mustbe
locked
in
the
TDC
position
using
BMW
special
tools
no
.
11
2
300and
113
240
.
If
the
camshafts
and
crank-
shaft
are
not
at
TDC,
the
valves
can
contact
the
pistons
when
the
engine
is
turned
over
.
NOTE-
Be
sure
the
secondary
timing
chain
tensioner
is
locked
down
and
the
exhaustcamshaft
mounting
bolts
are
loosebefore
proceeding
.
2
.
Remove
primary
timing
chain
tensioner
from
side
of
cylinder
head
.
See
Fig
.
40
.
CAMSHAFT
TIMING
CHAIN
117-
1
7
Fig
.
40
.
Primary
timing
chain
tensioner
(arrow)
.
Remove
tensioner
slowlyto
relieve
spring
tension
beneath
end
plug
.
3
.
Install
BMW
special
tool
no
.
11
3
390
into
primary
tim-
ing
chain
tensionersleeve
.
Thread
tool
in
finger
tight
to
remove
chain
slack
.
4
.
Hand
turn
secondary
sprocketsclockwise
(as
viewed
from
front
of
engine)
until
sprockets
contact
stops
.
5
.
Apply
a
small
amount
of
¡¡quid
gasketsealer
(3-Bond
1209
®
or
equivalent)
to
VANOS
housing
alignment
doweis
on
front
of
cylinder
head
.
lnstall
a
new
gasket
.
6
.
Push
VANOS
piston
gear
cup
finto
VANOS
housing
until
it
bottoms
out
in
housing
.
Position
VANOS
control
unitinto
place,
but
do
not
engage
splines
on
gear
cup
.
7
.
On
cars
built
up
to
3/95
:
"
Hand
turn
exhaust
sprocketcounterclockwise
(as
viewedfrom
front
of
engine)
only
enough
to
mesh
gear
cup
splines
with
camshaft
gear
:
"
Slowly
push
VANOS
control
unit
in
untilfully
seated,
guiding
chains
in
counterclockwise
direction
.
VANOS
(VARIABLE
VALVE
TIMING)
117-
1
8
CAMSHAFT
TIMING
CHAIN
CAUTION-
It
is
crítical
that
the
exhaustcamshaft
sprocket
be
turned
only
the
mínimum
amount
necessary
to
engage
the
gear
cup
.
If
this
procedure
is
done
ín-
correctly,
the
VANOS
system
may
not
function
throughout
íts
full
range
.
NOTE-
As
the
control
unit
isinstalled,
the
secondary
sprockets
will
rotate
in
the
counterclockwise
direction
.
It
may
be
necessary
to
guide
sprockets
counterclockwise
as
the
control
unit
is
installed
.
8
.
On
cars
built
from3/95
:
Use
a
spanner
tool
(See
Fig
.
39
.),
turn
exhaust
sprocket
counterclockwise
(as
víewed
from
front
of
engine)
only
enough
to
mesh
gear
cup
splines
with
camshaftgear
.
Slowly
push
VANOS
control
unit
towards
camshaft
until
it
is
fully
seated,guiding
chains
in
counterclockwise
direction
.
CA
UTION-
Ensure
that
the
first
available
tooth
engages
.
9
.
Install
and
tightencontrol
unit
nuts
and
bolt
.
10
.
Connect
harness
connector
to
VANOS
solenoid
.
Using
new
seals,
insta¡¡
oil
line
fitting
.
Tightening
Torques
"
VANOS
control
unitto
cylinder
head
M6
nut
.....
..
..
.
.
.............
10
Nm
(89
in-lb)
M8
bolt
.....
.
.
.
.
..
.............
22
Nm
(17
ft-Ib)
"
VANOS
oil
supply
line
to
control
unit
.
32
Nm
(24
ft-Ib)
11
.
Slowlyunlock
and
release
secondary
chain
tensioner
.
12
.
Preloadprimary
chain
by
tightening
BMW
special
tool
no
.
112
240
(dummy
chain
tensioner)
to
1
.3
Nm
(11
in-
lb)
.
Then
tighten
exhaust
camshaft
sprocket
mounting
bolts
alternately
in
two
stages
.
Tightening
Torque
"
Secondarytiming
chain
sprockets
to
camshafts
(Tora
boits)
Stage
1
..
...............
...
.
.
...
5
Nm
(44
in-lb)
Stage
2
..
...............
...
.
.
..
22
Nm
(17
ft-Ib)
VANOS
(VARIABLE
VALVE
TIMING)
13
.
Remove
flywheel
locking
tool
from
transmission
bell-
housing
.
Remove
camshaft
locking
tool
from
rear
of
cylinder
head
.
14
.
Turn
engine
over
by
hand
at
least
two
fui¡
crankshaft
ro-
tations
.
Reinstall
camshaft
locking
tool
and
flywheel
locking
toolto
make
sure
all
adjustments
are
correct
.
If
settings
are
correct,
remove
locking
tools
.
15
.
Remove
BMW
special
tool
112
420
(dummy
chain
ten-
sioner)
from
side
of
cylinder
head
.
Install
primary
chain
tensioner
so
that
cutout
in
tensioner
piston
engages
chain
rail
.
See
Fig
.
34
.
Using
new
seals,
install
and
tighten
access
plugs
in
VANOS
control
unit
.
Tightening
Torque
"
Access
plugs
to
VANOS
control
unit
.
..
.
.....
.
..
...
50
Nm
(37
ft-lb)
"
Primary
timing
chain
tensioner
plug
to
tensioner
sleeve
M50/S50USengine
.
.
..
.
.
...
.
...
..
50
Nm
(37
ft-Ib)
M52/S52US
engine
...
..
...
...
...
40
Nm
(30
ft-Ib)
16
.
Install
oil
baffle
cover
above
intake
camshaft
.
Install
three
cylinder
head
covermounting
studs
to
rear
of
head
.
Instali
cylinder
head
cover
.
Tightening
Torque
"
Cylinder
head
cover
to
cylinder
head
(M6
screws)
......
10
Nm
(89
in-Ib)
17
.
Installationof
remaining
parts
is
reverse
of
removal
.
NOTE-
Be
sure
to
install
the
ground
wíres
at
the
cylinder
head
cover
mounting
studs
and
at
the
front
of
the
cylinder
head,
if
applicable
.
8
.
Remove
air
plenum
from
rear
of
engine
compartment
.
See
640
Heating
and
Air
Conditioning
.
9
.
Release
drive
belt
tension
and
remove
alternator
drive
belt
.
Remove
A/C
compressor
drive
belt
.
See
Fig
.
6
.
B11143
Fig
.
6
.
To
remove
poly-ribbed
drive
belt,
pry
cover
from
front
of
ten-
sioner
.
Then
using
8
mm
hex
key,
turntensioner
clockwise
(arrow)
torelease
tension
and
slip
belt
off
pulleys
.
10
.
Unbolt
power
steering
reservoir
and
pull
reservoir
off
engine
mount
bracket
.
11
.
Without
disconnecting
fluid
lines,
remove
power
steer-
ing
bracket
(with
pump)
from
oil
panand
engine
block
.
See
Fig
.
7
.
Disconnect
fluid
lines
from
bracket
on
en-
gine
mount
.
Hang
pump
from
chassis
using
wire
.
12
.
Without
disconnecting
refrigerant
lines,
remove
A/C
compressor
from
engine
block
.
Hang
compressor
from
chassis
using
wire
.
See
640
Heating
and
Air
Condi-
tioning
.
13
.
Remove
oil
dipstick
guide
tube
mounting
bolt
and
re-
move
tube
.
See
Fig
.
8
.
NOTE-
The
guide
tube
is
sealed
in
the
oil
pan
with
an
O-ring
.
Check
that
the
O-ring
comes
out
with
the
tube
.
Use
anew
O-ring
when
installing
the
tube
.
14
.
On
cars
with
automatic
transmission,
remove
brackets
holding
ATF
cooler
linesto
oil
pan
and
cylinder
block
.
LUBRICATION
SYSTEM
119-
5
Fig
.
7
.
Power
steering
pump
mounting
bolts
(arrows)
.
Fig
.
8
.
Oil
dipstick
guide
tube
being
removed
.
Usea
new
O-ring
(arrow)
during
installation
.
15
.
Insta¡¡
engine
lifting
equipment
at
front
engine
lifting
point
and
raise
engine
just
until
its
weight
is
supported
.
16
.
Remove
nuts
at
bottom
of
left
and
right
engine
mounts
.
Remove
ground
wire
from
right
engine
mount
.
1-oosen
nuts
at
top
of
left
and
right
engine
mounts
(do
not
re-
move)
.
OIL
PAN
121-
6
BATTERY
STARTER,
ALTERNATOR
Alternator,
removing
and
installing
(6-cylinder
engine)
A
replacement
alternator
should
have
the
same
rating
as
the
original
.
Alternator
manufacturer
and
ampere
rating
are
normally
marked
on
the
alternator
housing
.
1
.
Disconnect
negative
(-)
battery
cable
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautions
given
at
the
front
of
this
manual
onpage
viii
.
2
.
Remove
alternator
cooling
duct
and
air
filter
housing
assembly
from
car
.
Disconnect
wiring
from
rear
of
alter-
nator
.
3
.
Remove
radiator
cooling
fan
and
fan
shroud
.
See
170
Radiator
and
Cooling
System
.
4
.
Remove
alternator
drive
belt
from
alternator
pulley
.
On
engines
with
hydraulic
belt
tensioner,
remove
tensioner
idler
pulley
(upper
roller)
from
alternator
bracket
.
See
Fig
.
5
.
ALTERNATOR
SERVICE
Fig
.
5
.
Pry
off
cover
from
tensioner
and
then
lever
tensioner
clock-
wise
to
release
belt
tension
.
Remove
upper
roller
(A)
once
belt
ís
removed
.
NOTE-
If
reusing
drive
belt,
mark
direction
of
rotation
on
belt
before
removing
.
5
.
Remove
upper
and
lower
mounting
bolts
and
lift
out
al-
ternator
.
6
.
Installation
is
reverse
of
removal
.
Note
locating
notches
on
tensioner
idler
pulley
(upper
roller)
alternator
brack-
et
when
installing
pulley
.
Tightening
Torques
"
D+
wire
to
alternator
(M6
nut)
.......
7
Nm
(53
in-lb)
"
B+
wireto
alternator
(M8
nut)
.......
13
Nm
(10
ft-Ib)
"
Pulley
to
alternator
(M16
nut)
.......
60
Nm
(44
ft-Ib)
Voltage
regulator,
removing
and
installing
1
.
Disconnect
negative
(-)
cable
from
battery
.
NOTE-
2
.
Remove
alternator
as
described
earlier
.
The
radiator
cooling
fan
nut
(32
mm
wrench)has
left-
hand
threads
.
3
.
Remove
cooling
duct
from
rear
of
alternator
.
See
Fig
.
6
.
Alternator
.
.g-
p~
J
-..
.
Fig
.
6
.
Alternator
assemblyand
related
parts
.
Cooling
duct
0012524
4
.
Remove
voltage
regulator
mounting
screws
and
re-
move
regulator
from
alternator
.
5
.
Installation
is
reverse
of
removal
.
Clean
brush
contact
surfaces
in
alternator
and
check
brush
length
asde-
scribed
later
.