CAUTION
-
Always
replace
O-rings
when
reconnecting
refrig-
erant
fines
.
9
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
A/C
evaporator,
removing
and
installing
1
.
Followingmanufacturer's
instructions,
connectanap-proved
refrigerant
recovery/recycling/recharging
unit
to
A/C
system
and
discharge
system
.
2
.
Remove
complete
heater
boxas
described
earlier
.
3
.
Remove
expansion
valve
as
described
earlier
.
4
.
Unfasten
evaporator
sensor
electrical
harness
connec-
tor
and
puli
out
sensor
from
ieft
side
of
heater
box
.
See
Fig
.
50
.
Fig
.
49
.
Pull
out
evaporator
sensor
from
housing
in
direction
of
arrow
.
5
.
Remove
rear
heater
box
cover
.
6
.
Remove
clips
retaining
lower
evaporator
housingcover
.
Tilt
outheater
core,
then
pull
evaporator
out
of
housing
.
7
.
Installation
is
reverse
of
removal
.
CAUTION
-
Always
reptace
O-rings
when
reconnecting
refrtg-
erant
fines
.
8
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
Recharge
system
following
equipment
manufacturer's
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
HEATING
AND
AIR
CONDITIONING
640-17
8
.
Installation
is
reverse
of
removal
.
A/C
evaporator
temperature
sensor,
replacing
ou12b46
The
evaporator
temperature
sensor
is
mounted
in
the
left
(driver)
side
of
theheater
box
behind
thecenter
console
.
1
.
Remove
lower
dash
panel
and
knee
boister
on
driver
side
.
See
513
Interior
Trim
.
2
.
Remove
left
footwell
ventilation
duct
byremoving
re-
taining
rivet
in
bottom
of
duct
.
Pull
it
down
and
away
from
heater
box
.
See
Fig
.
50
.
Fig
.
50
.
Left
footwellventilatíon
duct
(arrow)
.
0o1300ba
3
.
Disconnect
sensor
electrical
connector
from
heater
box
.
Pull
sensor
straight
out
of
heater
box
.
Refer
to
Fig
.
49
.
4
.
Installation
is
reverse
of
removal
.
Table
c
.
lists
evapo-
rator
temperature
sensor
test
values
.
Tablec
.
Evaporator
Temperature
Sensor
Test
Values
Test
temp
.
Resistance
23°F
(-5°C)
11
.4
-11
.9
k
ohms
32°F
(0°C)
8
.8
-
9
.2
k
ohms
41
°F
(5°C)
6
.8
-
7
.2
k
ohms
50°F
(10°C)
5
.3-5
.6
k
ohms
59
°
F
(15°C)
4
.2
-4
.5
k
ohms
68°F
(20°C)
3
.3
-
3
.6
k
ohms
77°F
(25°C)
2
.6-2
.9
k
ohms
86°F
(30°C)
2
.1
-
2
.3
k
ohms
95°F
(35°C)
1
.7
-1
.9
k
ohms
AIR
CONDITIONING
640-18
HEATING
AND
AIR
CONDITIONING
A/C
microfilter,
replacing
1
.
Remove
glove
compartment
.
See
513
Interior
Trim
.
2
.
Remove
right
footwell
ventilation
duct
.
See
Fig
.
51
.
0012664
Fig
.
51
.
Unfasten
retaining
rivets
from
right
ventilation
duct
(arrows)
.
3
.
Remove
right
side
control
module
carrier
screws
and
tilt
carrier
down
.
See
Fig
.
52
.
Fig
.
52
.
Control
module
carrier
retaining
screws
(arrows)
.
0012666
4
.
Rotate
A/C
microfilter
housing
release
knob
about45°
counterclockwise
and
remove
filter
housing
cover
.
See
Fig
.
53
.
5
.
Remove
microfilter
while
moving
module
harnesses
out
of
the
way
.
6
.
Installation
is
reverse
of
removal
.
AIR
CONDITIONING
Fig
.
53
.
A/
C
microfilter
cover
release
knob
(arrow)
on
passenger
side
ofheater
box
.
Table
d
.
A/CSystem
Fluid
Capacities
(total)
Fluid
I
Quantity
R-12
refrigerant
1200g
t
25
g
(2
.65
Ibsa
0
.05lbs
.)
R-134a
refrigerant
1000
g
±
25
g
(2
.20
Ibs
.t
0
.05lbs
.)
PAG
oil
SP-10
1200
ml
f
20
ml(R12
system)
(6
.8
oz
.
±
0
.7
oz
.)
Nippondeso120mi
Refrigerant
oil
(R1
34a
system)
I
Seiko
Seiki
150m1
GENERAL
.........
.
.......
.
.
.
.
.
.
.
.
.
..
650-1
Rear
speaker,
removing
and
installing
.
.
.
.
.
.650-5
Door
panel
speaker,
AUDIO
SYSTEM
............
.
.
.
.
.
.
.
.
.
..
650-1
removing
and
installing
.
.
.
.
.....
.
.
.
.
.
.
.
.650-5
Radio
connector
..
.
.
.
.
.
.
.
.
.
.......
.
.
.
.
.
.
650-6
RADIO
AND
SPEAKER
SERVICE
.
.
.
.
.
..
650-2
Radio,
removingand
installing
.
.
.
.
.
.
...
.
..
650-2
Left
footwell
speaker,
removing
and
installing
.
....
.
.
.
.....
.
.
.
650-3
Right
footwell
speaker,
removing
and
installing
.
....
.
.
.
.....
.
..
650-4
GENERAL
AUDIO
SYSTEM
Thissection
coversthe
BMW
factory-installed
sound
sys-
The
BMW
E36
is
equipped
with
a
three
band
radio/cassette
tem,
including
radio
and
speaker
removal,
radio
connectors
player
unit
mounted
in
the
middle
of
thecenter
console
.
In
ad
and
terminal
designations
.
dítion
to
AM
and
FM
bands,
the
radio
will
receive
broadcasts
from
theNational
Weather
Service
.
The
antenna
is
incorporated
into
the
rear
window
defogger
.
650
Radio
Fig
.
1
.
Radio
amplifier
(premiumpackage)
in
luggage
compartment
behind
left
panel
.
RADIO
650-1
TABLE
a
.
Radio
Connector
Terminal
Designation
...
.
......
650-6
The
cassette
deck
is
equipped
with
the
Do1byTM
C
noise
re-
ductionsystem,
for
improved
tape
performance
with
reduced
background
tape
noise
.
A
6-speaker
audio
system
was
standard
in
the
early
years
ofthe
model
line
.
Many
additional
features
have
been
in-
stalled
as
optional
or
standard
equipment
duringthevehicle
production
run
.
"
A
200-watt
power
amplifier
with
custom-contoured
equalization
and
ten
speaker
output
.
See
Fig
.
1
.
"
A
multi-disc
compact
disc
changer,
for
which
the
vehicle
and
the
radio
are
prewired
.
See
Fig
.
2
.
Fig
.
2
.
Optional
multi-disc
compact
disc
changerand
disc
cartridge
.
AUDIO
SYSTEM
650-
6
RADIO
Radio
Connector
Tablea
.
Radio
Connector
Terminal
Designation
Table
a
lists
radio
connector
terminal
designations
.
The
pin
numbers
are
identified
in
Fig
.
15
.
20103040
50
60
90
7
0
0
80
110120130140150160
170
Fig
.
15
.
Radio
connector
.
See
Tablea
.
RADIO
AND
SPEAKER
SERVICE
Terminals
1-17
C1)
Connector
0011850
Connector
SignalTerminal
1
1
Speaker,
left
front
+
2
1
Speaker,
right
front
+
3
1
Speaker,
left
rear
+
4
1
Telephone
mute
feature
(where
applicable)
5
1
Positive
(terminal
R)
6
1
Frontspeaker,
left
7
1
I-bus
connection
(diagnostics)
8
Speaker,
left
front
9
1
Constant
positive,
Terminal
30
10
Speedometer
signal
for
speed-sensitive
volume
control
(where
applicable)
11
1
Speaker,
rightfront
12
1
Speaker,
left
rear
13
1
Illumination
(terminal
58G)
14
Speaker,
right
rear
15
1
Ground
(terminal
31)
16
Automatic
antenna
or
window
antenna
amplifier
or
premiumsound
system
amplifier
17
Notassigned
!'~_T-
720-2
SEAT
BELTS
WARNING
-
"
For
maximum
protection
from
injury,
seat
belts
should
be
replaced
as
a
set
(including
all
hard-
ware),
if
they
are
subject
to
occupant
loading
in
a
collision
.
"
Seat
belts
should
not
be
modified
or
repaired
.
The
seat
belt
anchorage
points
should
not
be
changed
or
modified
.
"
Do
notbleach
or
dye
seat
belt
webbing
.
Webbing
that
is
severely
fadedor
re-dyed
will
not
meet
the
strength
requirements
of
a
collision
and
must
be
replaced
.
"
Seat
belts
shouldbe
periodically
inspected
for
webbing
defects
suchas
cuts
or
pulled
threads
.
FRONT
SEATBELT
ASSEMBLY
Automatic
Front
Seat
Belt
Lock
Tensioners
The
procedure
for
disabling
the
mechanical
spring
tension-
er
used
on
early
cars
is
covered
below
.
On
cars
with
thepyro-
technic(explosive
device)
tensioners,
the
orange
harness
connectorshould
be
removed
from
the
tensioner
any
time
the
seat
is
removed
.
WARNING
-
Both
the
mechanical
and
the
pyrotechnictensioners
are
powerful
devíces
and
shouldbehandled
with
extreme
care
.
Mechanical
spring
tensioner,
disarming
1
.
Remove
front
seat
.
See
520
Seats
.
2
.
Disarm
tensioner-electrically
adjustableseats
:
"
Working
at
side
of
seat,
turn
activating/deactivating
screw
clockwise
until
display
changes
from
green
to
red
.
See
Fig
.
2
.
"
Before
reinstalling
seat,
turn
screw
until
display
chang-
esback
to
green
.
NOTE-
Green
is
armed
.
Red
is
disarmed
.
3
.
Disarm
tensioner-manually
adjustable
seats
:
"
Cut
wíre
tie
next
to
tab
on
bowden
cable
.
See
Fig
.
3
.
"
Turn
and
lift
tabto
disengage
cable
housing
from
seat
bracket
.
"
Disconnect
cable
end
from
seat
lever
.
"
When
reinstalling,
correctly
engage
tab
end
of
cable
into
seat
bracket
and
fasten
in
position
using
new
wíre
tie
.
FRONT
SEATBELT
ASSEMBLY
0012737
Fig
.
2
.
Electrically
adjustable
front
seat
.
Turn
screw
(A)
to
disarm
me-
chanical
tensioner
.
Display
B
tucos
from
green
to
red
.
F19
.3
.
Manuallyadjustablefrontseat
.Turnandlifttab(arrow)todis-
721-2
AIRBAG
SYSTEM
(SRS)
Fig
.
1
.
Airbag
system
components
.
AIRBAG
SENSORSAND
ELECTRONICS
CA
UTION-
"
If
an
airbag
is
activated,
the
following
compo-
nents
must
be
replaced
:
Airbag
with
contact
ring
;
-Pyrotechnic
seat
belt
tensioners
(if
fitted)
;
-SRS
Control
module
;
-Impact
sensors
;
All
airbags
which
did
not
deploy
.
"
Consult
your
BMW
dealer
for
parts
and
service
information
.
TheE36
airbag
system
consists
of
the
following
compo-
nents
:
crash
sensors
(in
earlycars,
through
1993),
an
elec-
tronic
control/monitoring
module
(with
integrated
crash
sensor
in
ZAE
systems),
an
indicator
light
in
the
instrument
panel,
and
inflatable
airbags
equipped
with
gas
generators
in
the
steering
wheel
and
in
the
passenger
side
of
the
instrument
panel
(ZAE
systems)
.
Some
1997
and
al¡
1998
carsalso
have
side-impact
airbags
in
the
front
doors
.
AIRBAG
SENSORS
AND
ELECTRONICS
1.
Crash
sensors
(through
1993)
wheel
2
.
SRS
control
module
in
front
of
5
.
Side-impact
airbags
(1997/98)
glove
compartment
(through
6
.
ZAE
control
module
under
rear
1993)
seat
(from
1994)
3
.
Passenger
side
airbag
unit
in
7
.
Side-impact
airbag
crash
sensors
dashboard
(ZAE
system)
in
door
silis
(1997/98)
4
.
Driver
side
airbag
unitin
steering
8
.
Knee
bolsters
In
addition
to
the
airbags,
the
vehicles
are
equipped
wíth
knee
bolsters
for
extra
protection
.
SRS
Warning
Light
and
Fault
Display
The
airbag
system
utilizes
a
self-diagnostic
control
module
to
detect
and
store
system
faults
.
If
a
fault
is
detected,
the
SRS
indicator
in
the
instrument
cluster
comes
on
and
stays
on
.
When
the
ignition
key
is
tumed
on,
the
indicator
light
will
illu-
minate
for
approximately
4-6
seconds
.
The
illuminated
light
indicates
the
self-testof
the
electronic
control/monitoring
module,
the
ignítors
and
crash-sensorcircuits,
and
the
system
wiring
.
The
airbag
system
should
be
inspected
byan
autho-
rized
BMW
dealer
if
the
indicator
light
does
not
come
on,
ifit
does
not
go
out
in
approximately
4-6
seconds
after
switching
onthe
ignition,
or
if
the
light
comes
on
during
driving
.
If
the
system
has
detected
a
fault,
the
light
will
come
on
and
stay
on
.
WARNING
Your
common
sense,
good
judge-
ment,
and
general
alertness
are
cru-
cial
to
safe
and
successful
service
work
.
Befcre
attempting
any
work
on
your
BMW,
read
the
warnings
and
cautions
on
page
vi¡
and
the
copyright
page
at
the
frontof
the
manual
.
Review
these
warnings
and
cautions
each
time
you
prepare
to
workon
your
BMW
.
Please
also
read
any
warnings
and
cautions
that
accom-
pany
the
procedures
in
the
manual
.
Door
glass
See
Door
windows
Door
windows
general
information
512-1
front
door
window
(2-door
models)
adjusting
512-7
removing/installing
512-5
front
door
window
(4-door
models)
initíalizing
512-1
removing/installing
512-2
rear
door
window
(4-door
models)
removing/installing
512-4
fixed
glass,
removing/installing
512-
4
rear
vent
window
or
vent
latch,
replacing
(2-door
models)
512-11
window
regulator
and
motor,
removing/installing
512-12
window
regulator
service
512-12Doorcheck
See
DoorsDoor
handle
See
Centrallocking
and
anti-theft
Door
panel
See
Doors
Doors
general
information
411-1
door
adjustment
411-2door
check,
replacing
411-2
door
panels
411-3
doors411-1
front
orrear
door,removing/installing
411-1
front
door
panel,
removing/installing
411-3
rear
door
panel,
removing/installing
411-4
rearsidepanel,
removing/installing
(two-door
model)
411-4
Drive
axle
See
Rear
suspension
Driveability
troubleshooting
See
Engine-general
Driveshaft
general
information
260-1
center
bearing
assembly,
replacing
260-6
driveshaft,
aligning
260-3
driveshaft,
installing
260-4
Driveshaft
(cont
.)
driveshaft,
removing260-4
driveshaftservice
260-3
flex-disc,
replacing
260-5
front
centering
guide,
replacing
260-7
guibo
See
flex-disc
troubleshooting260-1
ECM
(engine
control
module)
pin
assignment
See
Fuel
injection
Electrical
circuit
See
Electrical
system-general
Electrical
component
locations
general
information
610-1
auxíliary
relay
panel
610-2
component
location
table
610-9
component
locations
610-3
fuse
position
tables
610-19
fuse
positions
610-1
relay
positions
610-2
splice
panel,
left
610-2
splice
panel,
right
610-3
Electrical
system-general
general
information
600-1
continuity,
checking
600-5
electrical
test
equipment
600-2
safety
precautions
600-1
short
circuits
600-5
short
circuit,
testing
with
ohmmeter
600-6
short
circuit,
testing
with
voltmeter
600-6
troubleshooting
600-3
voltage,
measuring600-4
voltage
and
polarity
600-1
voltage
and
voltage
drops
600-4
voltage
drop,
testing
600-4
wiring
codes
and
abbreviations
600-2
wiring
diagrams
600-2
wiring,
fuses
and
relays
600-1
Electrical
wiring
diagrams
general
information
ELE-1
wiring
diagrams
ELE-2
ABS
ELE-117
ABS/AST
ELE-120
airbag
(supplemental
restraint
system)
ELE-140
air
conditioning
and
heating
ELE-
129
anti-theft
(Alpine)
system
ELE-144
anti-theft
(EWS
II)
ELE-150
body
computer
module
ELE-176
charging
system
ELE-67
convertible
top
ELE-253
cruise
control
ELE-112
data
link
connector
ELE-86
engine
cooling
ELE-94
engine
management
ELE-70
exterior
lights
ELE-194
ground
distribution
ELE-35
headlights/foglights
ELE-180
INDEX
3
Electrical
wiring
diagrams
(cont
.)
heated
seats
ELE-245
horns
ELE-153
instrument
panel
ELE-165
interior
lights/illumination
ELE-211
lumbar
control
ELE-247
on-board
computer
ELE-173
park
ventilation
ELE-139
power
distribution
ELE-2
power
door
locks
ELE-226
power
mirrors
ELE-241
power
seats
ELE-243
power
sunroof
ELE-248
power
windows
ELE-231
radio/cassette/CD/speakers
ELE-
255
rear
window
defogger
ELE-160
shift
interlock
ELE-110
starting
ELE-63
transmission
electronics
ELE-96
warning
systems`
.
chimes
ELE-178
wiper/washer
ELE-154
Emergencies
See
Fundamentals
for
the
do-it-
yourself
owner
Engine-general
general
information
100-1
air
flow
measurement
and
vacuum
leaks
100-12
basic
engine
settings
100-11
basic
requirements
100-11
battery
voltage
100-12connecting
rods
and
pistons
100-1
cooling
system
100-5
cylinder
block
and
crankshaft100-1
cylinder
compression,
checking
100-6
cylinder
head
and
valvetrain
100-2
DISA
(dual
resonance
intake
system)
100-3,130-3
driveability
troubleshooting
100-8
engine
management
system
100-3
fuel
delivery
100-5
fuel
supply
100-14ground
connections
100-13
ignition
100-5
lubrication
system100-5
mechanical
troubleshooting
100-5
on-board
diagnostics
(OBD)
100-8
oxygen
sensors
100-11
preventive
maintenance
100-11
VANOS
(variable
valve
timing)
100-2warningsand
cautions
100-5
wiring
andharness
connections100-
13Engine
control
module
(ECM)
See
Fuel
injection
Engine
removal
and
installation
general
information
110-1
engine,
removing/installing(4-cylinder
engines)
110-1
engine,
removing/installing
(6-cylinder
engines)
110-4
Engine
coolant
temperature
(ECT)
sensor
See
Fuel
injection
Engine
hood
See
Fenders,
enginehood
6
INDEX
Ignition
system
general
information
120-1basictroubleshooting
principies
120-3camshaft
position
(CMP)
sensor
120-
6
camshaft
positíon
(CMP)
sensor,
replacing
(4-cylinder
engine)
120-6camshaft
position
(CMP)
sensor,
replacing
(6-cylinder
engines)
120-7
checking
for
spark
120-3
crankshaftposition/rpm
sensor
120-5
crankshaft
position/rpm
sensor,
testing/replacing
(front
mounted
sensor)
120-6
crankshaft
positíon/rpm
sensor,
testing
(rear
mounted
sensor)
120-6
disabling
ignition
system120-2
ignition
coil,
testing
and
replacing
(4-
cylinder
engines)
120-3
ignition
coil,
testing
and
replacing
(6-
cylinder
engines)
120-4
ignítion
firing
order
120-7
ignition
system
diagnostics
120-3
ignition
system
schematics
120-7
ignition
system
service
120-3knock
sensors,
replacing
120-7warnings
and
cautions
120-2
Inspectíon
I
and
Inspection
II
See
Maintenanceprogram
Instrumentpanel
See
interior
trim
Instruments
general
information
620-1
instrument
cluster,
removinglinstalling
620-1
instrument
cluster,
self-testing
620-1
instrument
cluster
bulbs,
replacing
620-2
multi-information
display
(MID),
620-4
multi-information
display
(MID),
removing/installing
620-4
odometer
coding
plug,
replacing
620-
2
vehicle
speed
sensor,
replacing
620-3
Intake
manifold
4-cylinder
engíne,
removing
113-3
6-cylinder
engine,
removing
113-11
See
alsoCylinder
head
removal
and
installation
Intake
air
temperaturesensor
See
Fuel
injection
Interior
trim
general
information
513-1
center
console,
removing/installing
513-1
dashboard,
removing/installing
513-3
glove
compartment,
removing/
installing
513-2
lower
left
dash
panel,
removing/
installing
513-2
J
Jump
startíng
010-12
K
Knock
sensor
See
Ignition
system
L
Leather
upholstery
See
Maíntenance
program
Leve¡
sender
See
Fuel
pump
Lubrication
system
general
information
119-1
oil
pan,
removing/installing
(4-cylinder
engines)
119-2
oil
pan,
removing/installing
(6-cylinder
engine,
1992models)119-4
oil
pan
119-2
oil
pan,
removing/installing
(6-cylinder
engine,
1993
and
later
models)
119-6
oil
pressure,
checking
119-1
oil
pressure
warningsystem,
testing
119-2
oil
pump
119-8
oil
pump,
removing/installing
(4-cylinder
engine)
119-8
oil
pump,
removing/installing
(6-cylinder
engine)
119-9
troubleshooting
119-1
M
Maíntenance
program
general
information
020-2
accelerator
and
throttle
linkage
020-13
air
filter,
replacing
020-11
automatic
transmission
fluid
020-8
automatic
transmission
service
020-18
battery,
checking
and
cleaning
020-12
battery,
replacing
020-12
BMW
service
indicator
020-2
body
and
hinges,
lubricating
020-19
brake
fluid
020-9
brake
fluid,
replacing
020-17
brake
pad/rotor
wear,
checking
020-17
brake
system,
inspecting
020-17
clutch
fluid,
checking
020-19
cooling
system
service
020-14
drive
axle
joint
boots,
inspecting
020-19
engine
coolant
(anti-freeze)
020-9
engine
drive
belts
020-13
engine
oil,
checking
leve¡
020-9
Maintenance
program
(cont
.)
engine
oil
and
filter,
changing020-9engine
oil
service
020-9
exhaust
system,
inspecting
020-18
exterior
washing020-20
final
drive
gear
oil
020-9
final
drive
oil
level,
checking
020-18
front
suspension
and
steering
linkages,
inspecting
020-18
fuel
filter,
replacing
020-16
fuel
tank
and
fuel
lines,
inspecting
020-19
¡dle
speed
020-12
inspection
I
and
inspection
11
020-2
interior
care020-20
leather
upholstery
and
trim
020-20
maintenance
tables
020-3
manual
transmission
fluid,
checking
and
filling
020-18manual
transmission
fluid
020-8
manual
transmission
service
020-18oxygensensors
020-15
parking
brake,
checking
020-17
polishing
020-20
poly-ribbed
belt,
replacing
020-13
power
steering
fluid
020-9
power
steering
fluid,
checking
leve¡
020-14
rear
suspension,
inspecting
020-18
resetting
service
indicator
020-3
seat
belts
020-20
spark
plugs,
replacing
020-11
special
cleaning
020-20
tires,
checking
inflation
pressure
020-17
tires,
rotating
020-17
v-belt,
replacing
020-13
washing
chassis
020-20waxing020-20
windshield
wiperblade
maintenance
020-19
wheels,
aligníng
020-17
Manual
transmission
See
also
Maintenance
program
See
also
Transmission-general
general
information
230-1
back-up
light
switch,
replacing
230-2
inputshaft
sea¡,
replacing
(transmission
installed)
230-5
output
shaftsea¡,
replacing
(transmission
installed)
230-4
selector
shaft
sea¡,
replacing
(transmission
installed)
230-3
transmission
fluid,
replacing
230-2
transmission
fluidlevel,
checking
230-2
transmission
fluid
service
230-1
transmission
removal
and
installation
230-5
transmission,
removing/installing
230-
6
transmission
service
230-2
Mass
air
flow
sensor
See
Fuel
Injection