NOTE-
NOTE-
"
The
Ole
speed
control
valve
signal
can
be
checked
The
intake
manifold
is
held
in
place
with
7
nuts
from
using
a
duty
cycle
meter
(or
dwellmeter)
.
Connect
the
above
and
2
support
bracket
bolts
from
undemeath
.
On
meter
to
the
valve
following
the
manufacturer's
in-
DME
3
.1
cars,
carefully
disconnect
the
idleair
hose
from
structions
.
Turn
on
the
WC
or
create
a
larga
air
leak
theintake
manifold
when
lifting
the
manifold
off
.
For
more
and
check
that
the
meter
reading
reacts
while
the
idle
information,
sea
113
Cylinder
HeadRemovaland
In-
speed
remainssteady
.
stallation
.
"
There
are
some
additional
inputs
to
the
control
mod-
ule
that
affect
idle
speed
(Le
.
throttle
position,
AIC-on
5
.
Disconnect
al¡
necessary
hoses
andremove
idle
speed
signals,
andAIT
Drive
position)
.
Check
these
signals
control
valve
.
if
idle
problems
persist
.
See
Tabla
i
orTable
j
.
Idle
speed
control
valva,
replacing
The
idle
speed
control
valve
is
mounted
beneath
the
intake
manifold
.
Accessing
the
valva
is
best
accomplishedby
first
re-
moving
the
intake
manifold
.
NOTE-
¡tis
recommended
that
the
intake
manifold
gaskets
be
replaced
whenever
the
intake
manifold
is
removed
.
1
.
Remove
top
enginecovers
from
engine
.
See
Fig
.
31
.
FUEL
INJECTION
130-21
6
.
Installation
is
reverse
of
Removal
.
Use
new
gaskets
when
installing
intake
manifold
.
NOTE-
Poor
driveability
may
be
noticed
afterinstalling
a
re-
placement
idle
speed
control
valve
.
After
about
10
min-
utes
of
driving,
the
system
will
adapt
the
base
setting
of
the
valva
and
the
idle
speed
should
retum
to
normal
.
Tightening
Torque
"
Intakemanifold
to
cylinder
head
(M7)
........
..
.
15±2
Nm
(11
ti
ft-Ib)
BOSCH
DME
M5
.2
COMPONENT
REPLACEMENT
On-Board
Diagnostics
11
(OBD
II)
is
incorporated
into
the
Bosch
DME
M5
.2
engine
management
systems
used
on
the
M44
engine
.
OBD
II
is
capable
of
detecting
a
full
range
of
faults
.
When
faults
are
detected,
a
Diagnostic
Trouble
Code
(DTC)
is
stored
in
the
system
ECM
.
The
Check
Engine
warn-
ing
light
will
also
come
on
if
an
emissions-relatad
fault
is
de-
tected
.
The
most
efficient
way
to
diagnose
the
Bosch
OBD
II
sys-
tem
is
by
using
a
specialized
scan
tool
.
The
OBD
II
system
is
capable
of
storing
hundreds
of
faults,
making
diagnostics
with
a
scan
tool
the
only
viable
method
.
Therefore,
system
diag-
nostics
is
not
covered
here
.
Fi
31
.
Remove
to
en
ine
covers
b
in
out
caPs
and
removin
NOTE-
nuts
(A)
9
.
P
g
y
Pry
g
g
"
The
OBD
11
fault
memory
(including
an
iiluminated
Note
14
L-te
at
cover
edge
(arrows)
.
Check
Engine
light)
can
only
be
reset
using
the
spe-
cial
scan
tool
.
Removing
the
connector
from
the
ECM
2
.
Remove
two
hold
down
nuts
from
fuel
injector
wiring
or
disconnecting
the
battery
will
not
arase
the
fault
duct
.
Pry
back
injector
connector
retainers
and
lift
off
memory
.
wiring
duct
.
"
The
16-pin
OBD
Il
diagnostic
connector
is
located
on
the
lower
left
dash
panel
.
Refer
to
Fig
.
1
.
3
.
Disconnect
intake
air
bootfrom
throttle
housing
.
Where
applicable
disconnect
accelerator
cable
and
cruise
"
BMW
special
scan
tool
ora
`generic"OBD
II
scan
tool
control
cable
from
their
brackets
.
must
be
used
to
access
DTCs
.
4
.
Unbolt
intake
manifold
and
move
it
out
of
way
enough
to
access
idle
speed
control
valva
.
"
Tablak
lists
engine
control
module
(ECM)
pinouts
for
the
DMEM5
.2
system
BOSCH
DME
M5
.
2
COMPONENT
REPLACEMENT
