Component
Model
Year
Location
Refer
to
Heater
Recirculation
Flap
Actuator
1992-1998
Below
left
dash
right
side
of
steering
column
HeaterBlowerMotor
Resistor
Pack
1992-1998
Behind
center
of
dashboard
Heater
Regulator
FlapActuator
1997-1998
Right
side
of
heater
box
HeaterValve
Assembly
1992-1998
Left
rear
engine
compartment
HeatingNentilation
Relay
Box
1992-1993
Below
left
side
of
dash
HeatingNentilation
Relay
1994-1998
Left
front
footwell
High
Speed
Cooling
Fan
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Homs,
Right/Left
1993-1998
Front
of
engine
compartment
Horn
Relay
1992-1998
Power
distribution
box
Fig
.
2
.
Horn
Relay
(Alpine)
1994-1998
Behind
glove
compartment
Fig
.
8
.
Board
Computer/Anti-Theft
Fig
.
9
.
Idle
Speed
Control
Valve
1992-1995
Top
rearof
enginebehind
intake
manifold
(M42
engine)
Fig
.
11
.
Idle
Speed
Control
Valve
1992-1995
Top
left
side
of
engine
(M50
engine)
Idle
Speed
Control
Valve
1993-1996
Below
intake
manifold
(M50/S50US
engine)
Idle
Speed
Control
Valve
1996-1998
On
throttle
housing
(M44
engine)
Fig
.
15
.
Idle
Speed
Control
Valve
1997-1998
Left
front
of
engine
below
intake
manifold
(M52/S52US
engine)
Ignition
Coils
1992-1998
Right
of
engineunder
plastic
cover
(four-cylinder)
Fig
.
7
.
Ignition
Cofs
1992-1998
Top
of
engine
undercover
(six-cylinder)
Fig
.
17
.
Ignition
Switch
1992-1998
Right
sídeofsteering
column
Intake
Air
Resonance
Changeover
1992-1998
Leftrear
of
engine
compartment
Valve(DISA)
Intake
Air
Temperature
Sensor
1992-1995
In
mass
air
flow
sensor
(M42
engine)
Intake
Air
TemperatureSensor
1996-1998
In
top
ofair
filter
housing
(M44
engine)
Fig
.
12
.
Intake
Air
Temperature
Sensor
1992-1998
I
Left
sídeof
engine
in
intake
manifold
(six-cylinder)
-
-
I
Fig
.
13
.
Fig
.
14
.
Kick-Down
Switch
(A/T)
1
1992-1998
1
Left
footwell
Mixing
Actuators
1
1992-1998
1
Heater
box
ELECTRICAL
COMPONENT
LOCATIONS
610-15
Table
a
.
E36
Component
Locations
Knock
Sensors
1
1992-1998
1
Left
side
of
engine
block
Left
Front
Power
Window
Motor
11992-1998
/
Left
front
door
Left
Front
Window
Monitoring
Switch
1
1997-1998
1
Left
front
door
trim
panel
Left
Front
Window
Retraction
Switch
1
1992
-
1993
1
Left
front
door
handle
lock
assembly
Left
Splice
Panel
1
1992-1998
1
Under
left
side
of
dash
at
kick-panel
1
Fig
.
5
.
Main
Fuse
and
Relay
Box
(Power
1992-1998
I
Left
sideof
engine
compartment
Fig
.
2
.
Distribution
Box)
1
I
Mass
Air
Flow
Sensor
1992-1998
I
Left
side
of
engine,
intake
air
duct
Fig
.
7
.1
I
Fig
.
15
.
Continued
COMPONENT
LOCATIONS
GENERAL
E36
cars
are
equipped
with
integrated
automatic
heating
and
air
conditioning
systems
.
Many
of
the
procedures
given
in
this
repair
group
require
that
the
A/C
refrigerant
charge
be
evacuated
using
specialized
equipment
.
See
A/C
System
Warningsand
Cautions
later
in
this
repair
group
.
HEATER
AND
CONTROLS
Blower
motor,
removing
and
installing
NOTE-
On
6-cylinder
cars,
the
plastic
top
enginecover
and
fuel
rail
covermustbe
removed
.
The
fuel
injectorhamess
re-
taining
screws
must
be
removed
and
the
harness
set
aside
.
The
engine
control
module
(ECM)
cover
must
be
removed,
the
control
unit
connectors
unplugged
and
the
harness
pulled
out
of
the
way
.
See
130
Fuel
Injection
.
1
.
Disconnect
negative
(-)
cable
from
battery
.
2
.
Open
hood
.
Unclip
engine
bulkhead
plenum
grille
at
base
of
windshíeld
and
remove
grille
.
See
Fig
.
1
.
HEATING
AND
AIR
CONDITIONING
640-1
640
Heating
and
Air
Conditioning
GENERAL
.
...
.
....
.
.
.
.
.
.
.
.
.
.......
.
.
.
640-1
Heater
andA/C
air
distribution
motor,
replacing(rotary-knob)
.
.
...
.
.
.
.......
.
640-10
HEATER
AND
CONTROLS
.
.....
.
.
.
.
.
.
.640-1
Rear
Window
Defogger
.
.
.
.
.
.
.
.
.
.
...
.
.
.
640-10
Blower
motor,
removing
and
installing
.
.
.
.
.
.
640-1
Rear
Window
Blower
(convertible
models)
.
.640-10
Blowermotor
resistor
pack,
replacing
.
.
.
.
.
.
640-3
AIR
CONDITIONING
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-11
Heater
valve,
replacing
...........
.
.
.
.
.
.
.
640-3
Heater
box,
removing
and
installing
.
.
.
.
.
.
.
.
640-4
A/CSystem
Warnings
and
Cautions
.
.
.
.
.
.
:640-11
Heater
core,
replacing
.....
.
.
:
....
.
.
.
.
.
.
.
640-6
A/C
compressor,
replacing
.
.
::.
:
:
.
.
.
.
.
.
.
.640-12
Heater
core
temperature
sensor,
replacing
.
.
640-7
A/C
Compressor
Clutch
.
.
.
.
.
.
.
:
.
.
.
.
.
.
.
.
.
640-13
Heater
andA/C
Control
Head
.
.
....
.
.....
.
640-7
A/C
condenser,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-14
Heater
andA/C
control
head,
removing
A/C
receiver/drier,
replacing
.
.
.
.
.
.
.
.
.
.
.
.
.
640-15
and
installing
(rotary-knob)
.
.
....
.
......
640-7
A/C
expansion
valve,
Heater
andA/C
control
head,
removing
removing
and
installing
...
.
.....
.
.
.
.
.
.
.
640-16
and
installing
(digital-display)
.
.....
.
.....
640-8
A/C
evaporator,
removing
and
installing
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
evaporator
temperature
sensor,
and
installing
(rotary-knob)
.
.
...
.
.
.
.
.
.
.
.
640-8
replacing
.
.
.
.
.
.
..............
.
.
.
.
.
..
640-17
Heater
andA/C
control
module,removing
A/C
microfilter,
replacing
......
.
....
.
.
.
..
640-18
and
installing
(digital-display)
.
...
.
.
.
.
.
...
640-8
Sensor
fan
for
interior
temperature,
TABLES
replacing
.
.
.
....
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
640-9
a
.
Blower
Motor
Test
Values
.........
...
.
.
......
640-3
Heater
andA/C
AirDistribution
Motors
.
.
.
.
.
.
640-9
b
.
Heater
Core
Temperature
Sensor
Test
Values
...
.640-7
c
.
Evaporative
Temperature
Sensor
Test
Values
...
640-17
d
.
A/C
System
Fluid
Capacities
(total)
..
..........
640-18
0012527
Fig
.
1
.
Detach
grille
retaining
clips
(arrows)
and
pull
grille
upward
and
out
of
rubbergasket
.
CAUTION-
Prior
to
disconnectiog
the
battery,
read
the
battery
disconnection
cautionsgiven
at
the
front
of
this
manual
onpage
viii
.
HEATER
AND
CONTROLS
9
.
Release
blower
motor
retaining
strap
andremove
blow-
er
motor
and
fans
fromcowl
opening
.
NOTE-
Twist
and
rotate
blowermotor
assembly
to
facilítate
re-
moval
from
opening
.
If
the
blower
motor
is
to
be
rein-stafled,
use
care
not
to
damage
fan
wheels
during
removal
.
ff
the
blower
motor
fs
to
be
replaced,
cut
offfan
wheels
at
center
to
aid
in
removal
.
10
.
Installation
is
reverse
of
removal
.
When
installing
a
re-
placement
blower
motor,
instan
motor
into
cowlarea
before
installing
fan
wheels
.
Blower
motor
test
specifi-
cations
are
listed
in
Table
a
.
NOTE
-
On
replacementblowermotors
from
BMW,
thefan
wheels
come
unattached
to
aid
in
installation
.
Locatearrow
on
blower
motor
and
instan
fan
wheels
atthis
po-
sition
.
Be
sure
color
coolng
matches
.
Retain
fan
wheels
using
the
new
clips
.
See
an
authorized
BMW
parts
de-
partment
for
the
latest
parts
information
.
Table
a
.
Blower
Motor
Test
Values
Testingvoltage
13
VDC
Operating
voltage
9-15
VDC
Max
.
current
consumption
(approx
.)
12
amps
Maximum
speed
3,600-4,000rpm
Axialplay
(max
.
allowable)
1
.0
mm
(0
.04
in
.)
Blower
motor
resistor
pack,
replacing
The
blower
resistor
pack
is
clipped
into
the
upper
left
side
of
theheater
box
.
1
.
Remove
lower
left
dash
trim
panel
.
See513
Interior
Trim
.
2
.
Working
under
left
(driver's)
side
of
dash,
unclip
and
pulí
out
resistor
pack
from
sideof
heater
box
.
Remove
harness
connector
from
resistor
pack
.
See
Fig
.
7
.
3
.
Installation
is
reverse
of
removal
.
Heater
valve,
replacing
The
two-way
heater
valve
is
located
in
the
rear
of
the
engine
compartment
on
the
driver
side
.
The
solenoid
operated
valves
control
the
coolant
flow
through
the
dual-chamber
heater
core
.
1
.
Drain
engine
coolant
.
See
170
Radiator
and
Cooling
System
.
HEATING
AND
AIR
CONDITIONING
640-
3
uuiGO4I
Fig
.
7
.
Blower
fan
resistor
pack
(black
arrow)
and
resistor
pack
re-
ceptacle
(white
arrow)
below
left
sideof
dash
.
WARNING
-
Allow
the
cooling
system
to
cool
before
opening
ordraining
the
cooling
system
.
2
.
Disconnect
hoses
and
harness
connector
at
heater
valve
.
See
Fig
.
8
.
001[ó38b
Fig
.
S
.
Hoses
(A)
and
harnessconnector
(B)
at
heatervalve
.
3
.
Carefully
pull
heater
valve
out
of
rubber
mounting
and
pull
up
and
out
of
engine
compartment
.
4
.
Installation
is
reverse
of
removal
.
Use
new
hose
clamps
.
Inspect
hoses
and
replace
asnecessary
.
HEATER
AND
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DRIVERS
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m
m
m
a
1
RESISTOR
24D
OHM
1
____
PASSENGER'S
PASSENGER'S
PASSENGER'SPASSENGER'SSUPPRESSION
G125
I
(
DOOR
I
(
SEAT
I
(
SEAT
I
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SEATBACK
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FILTER
(323,328.M3)
I
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IGHT
RIGHT
RIGHT
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LIGHT
L-1
SWITCH
I
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LIGHT
I
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2t
z
lt
¢t
(ATDOOR)
Ground
Distribution
1998Except
318ti
(3
of
4)
G103
G725
(318)
(318)
G103
(323,328
.
M3)
ml
BRNIOR
28
CONVERTIBLE
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TOP
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ACTUATING
m
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CONVERTIBLE
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Top
TOP
CONTROL
I
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POSITION
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y
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G203
ml
t
i
1
G202
GROUND
G310
(4
DOOR)
ELE-54
ELECTRICAL
WIRING
DIAGRAMS
HEADLIGHT/
RIGHT
RIGHT
LEFTLEFT
LEFT
FOGLIGHT
HIGH
RIGHT
ANTI-
DOUBLE
RIGHT
FRONT
AUXILIARY
LEFT
LOW
HIGH
LEFT
FRONT
WASHER
WASHER
BEAM
PARK
THEFT
TEMPERATURE
PRESSURE
FOG
TURN
FAN
PARK
BEAMBEAM
LEFT
FOG
TURN
RIGHT
PUMP
PUMP
LIGHTLIGHT
HORN
SWITCH
SWITCH
LIGHT
LIGHT
MOTOR
LIGHT
LIGHT
LIGHT
HORN
LIGHTLIGHT
HORN
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84317
ENGINE
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POSITION
CONTROLMODULE
_
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~_
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I
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--_
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III
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POSITION
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rv
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___JSHIELD
DATA
LINK
CONNECTOR
Ground
Distribution
1995-96
318ti
(1
of3)
HEATED
CRANKSHAFT
IGNITION
OXYGEN
POSITION
COIL2
I,
(
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L
I(
SENSOR
(
SHIELD
SHIELD
SHIELD
RIGHT
LEFT
FRONT
LEFT
RIGHT
BRAKE
HIGH
LOW
FRONT
WIPER(AUXILIARY
WASHER
WASHER
FLUID
BEAMBEAM
AUXILIARY
WASHER
HAZARD
CHIME
TURN
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JET
JET
WIPER
LEVEL
WIPER
LIGHTLIGHT
BLOWER
TURNMODULE
FLASHER
MODULE
LIGHT
RELAY
HEATER
HEATER
MOTOR
SWITCH
RELAY
RELAY
RELAY
RELAY
LIGHT
(LOW
11)
RELAY
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POSITION
(SENSOR
_
SHIELD
G100
1
II,,
(1995)
BRN
BRN
1
G202
CYLINDER1
CYLINDER2
CYLINDER3
CYLINDER
4
IGNITIONIGNITIONIGNITIONIGNITION
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ASSFOG
LEFT
ASS
WIPER(
LIGHT
LIGHT
CONTROL
FRONT
PUMP
ASS
INSTRUMENT
COMBINATION
WASHER
SWITCHSWITCH
MODULE
SPEED
MOTOR
HYDRAULIC
HI-FI
RADIO
RADIO
CLUSTER
SWITCH
SWITCH
ILLUM
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(
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UNIT
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1G202
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G202
WARNING
Your
common
sense,
good
judge-
ment,
and
general
alertness
are
cru-
cial
tosafe
and
successful
service
work
.
Before
attempting
any
work
on
your
BMW,
read
the
warnings
and
cautions
on
page
vi¡
and
the
copyright
page
at
the
frontof
the
manual
.
Review
these
warnings
and
cautions
each
time
you
prepare
to
work
on
your
BMW
.
Please
also
read
any
warnings
and
cautions
that
accom-
pany
the
procedures
in
the
manual
.
Fuel
pressure
regulator
See
Fuel
injection
Fue]
pump
general
information
160-1
electrical
tests
160-7
power
consumption,
testing
160-7
delivery
tests160-8
delivery
volume,
testing
g
160-9
electrical
circuit,
checking
160-7
fuse
and
relay
160-6
level
sender
See
pump/fuel
leve¡
sender
operating
fuel
pump
for
tests
160-6
pump/fuel
level
sender
(left
side),
removing/installing
160-6
pump/fuel
leve¡
sender
(right
side),
removing/installing
160-5
relieving
fuel
pressure
and
connecting
fue¡
pressure
gauge
160-8
Fueltank
and
lines
general
information
160-1
draining
160-2
evaporative
control
system
160-4
leve¡
senders,
testing
160-5
removing/installing
160-3
Fundamentals
for
the
do-it-yourself
owner
general
information
010-1
advice
for
the
beginner
010-4
cleanliness
010-4
electrical
testing
010-6
gaskets
and
seals
010-5
non-reusable
fasteners
010-5
planning
ahead
010-4
tightening
fasteners
010-5
wire
repairs
010-6
buying
parts
010-6
genuine
BMW
parts
010-6
information
you
need
to
know
010-7
non-returnable
parts
010-7
emergencies
010-11brake
fluid
leve¡
010-13
car
will
not
start
010-11
changinga
tire
010-11
check
enginewarning
light
010-13
dim
Iights
010-13
jump
starting
car
010-12
low
o]I
pressure
010-13
overheating
010-12
Emergencies
(cont
.)
spare
parts
kit
010-14
towing
010-13
gettingstarted
010-2
lifting
thecar
010-3
raising
car
safely
010-3
safety
010-2
working
under
car
safely
010-4
how
to
use
this
manual
010-2
warnings,
cautions
and
notes
010-2
service
010-7
tools
010-7
basic
tool
requirements010-8
BMW
specialtools
010-11
feeler
gauges
010-10
jack
stands
010-9
oil
change
equipment
010-9
torque
wrench
010-10
volt-ohm
meter
(VOM)
or
Multi-
meter010-10
Fuses
See
Electrical
component
locations
G
Gaskets
See
Fundamentals
for
the
do-it-
yourself
owner
Gearshift
See
Gearshift
linkage
Gearshift
linkagegeneral
information
250-1
automatic
shiftlock,
checking
function
250-5
automatic
transmission
gearshift
250-
3
gear
position/neutral
safety
switch,
replacing
(automatic
transmission)
250-4
gearshift
lever,
installing
(manual
transmission)
250-2
gearshift
lever,
removing
(manual
transmission)
250-1
gearshift
mechanism,
adjusting
(automatictransmission)
250-3
manual
transmission
gearshift
250-1
shift
interlock,
checking
function
(automatic
transmission)
250-6Glass
See
Door
windows
Glove
compartment
See
Interior
trim
Grille
See
Exterior
trim,
bumpers
Guibo
(flex
disc)
See
Driveshaft
Handle,
door
See
Doors
Hardtop
See
Body-general
Headlight
See
Exterior
lighting
Headlight
switch
See
Switches
and
electrical
accessoriesHeater
box
See
Heating
Heater
core
See
Heating
Heater
valve
See
Heating
Heating
general
information
640-1
air
distribution
motors
640-9
air
distribution
motor,
replacing
(rotary
knob)
640-10
blower
motor,
removing/installing
640-1blower
motor
resistor
pack,
replacing
640-3
control
head
640-7
removing/installing
(digital-display)
640-8
removing/installing
(rotary
knob)
640-7
control
module
removing/installing
(digital-display)
640-8
removing/installing
(rotary
knob)
640-8
heater
box,
removing640-4
heater
core,
replacing
640-6
heater
core
temperature
sensor,
replacing
640-7
heater
valve,
replacing
640-3
rear
window
blower
(convertible
models)
640-10
reas
window
defogger
640-10sensor
fan
forinterior
temperature,
replacing
640-9warnings
and
cautions
640-11
Hood
See
Fenders,
engine
hood
Idle
speed
See
Maintenance
program
Idle
speed
control
valve
See
Fuel
injection
Ignition
switch
See
Switches
and
electrical
accessories
INDEX
5