Page 1 of 20
48-44
Power steering pump,
removing and installing
Notes:
Power steering pumps cannot be repaired. If
problems in the pump are suspected carry out
pressure and leakage tests. Replace the pump
if it is malfunctioning.
Check steering system for leaks if the fluid level
in the reservoir is low.
If there are leaks at the line connections first
tighten connections, wipe dry and then re-check
for leaks.
Checking the hydraulic fluid level page 48
-
22
.
Bleeding the steering system page 48
-24
.
Checking the steering system for leaks page 48
-25
.
Type of hydraulic fluid: G 002 000
Hydraulic system fluid capacity: 0.7-0.9 Liters
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Page 10 of 20
48-52
Installing
Installation note:
Before installing a new power steering pump,
add hydraulic fluid to the suction end and turn the
pump by hand until fluid emerges from the
discharge end.
- Turn pump by hand until fluid emerges from discharge end.
- Tighten bolts -1- and -2-.
Tightening torque: 20 Nm (15 ft lb)
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Page 13 of 20
48-55
CAUTION!
Note:
Illustration is shown without the lock carrier installed for greater clarity.
Repair Manual, Body Exterior, Repair Group 63
- Install ribbed belt.
Mark the running direction before removing. Reinstalling a used
belt in reversed running direction could damage the belt. Make sure that the belt is correctly seated in the pulleys.
- Top off hydraulic fluid page 48
-22
.
- Install bumper:- Start engine and make sure ribbed belt runs properly.
- Check hydraulic fluid level page 48
-22
.
- Bleed steering system page 48
-24
.
- Check steering system for leaks page 48
-25
.
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Page 14 of 20
48-56
Power steering pump (6-cyl. engine),
removing and installing
Notes:
Always replace seals.
Do not reuse hydraulic fluid.
The power steering system uses hydraulic fluid,
Part No. G 002 000.
System hydraulic fluid capacity: approx. 1 liter
(1 qt).
1 -
Pressure line with hose
2 -
Bolt
8 Nm (71 in. lb)
3 -
Plate with mounting hole At intake manifoldFor mounting line - 1 -
4 -
Power steering pump Fill with hydraulic fluid before installing
Notes, page 48
-27
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