Page 15 of 29
27-13
       Use the following procedure for testing the 
voltage of a battery which is not under load:  
     
-  Switch ignition off.
     
-  Disconnect battery Ground strap.
     
-  Measure voltage between battery terminals.
     
 
12.5 volts or higher: battery OK
     
 Below 12.5 volts: recharge battery 
immediately  Page 27
-21
 
Pa
ge 15 of 29 Batter
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.EE01.27.1 
         
        
        
     
        
        Page 17 of 29
27-15
       Use the following procedure to test the specific 
gravity in all of the battery cells:  
     
-  Switch ignition off.
     
-  Remove all cell caps. 
    
The higher the specific gravity of the drawn electrolyte, the higher the 
indicator will float.  
The specific gravity of the electrolyte can be read in kg/dm3 on the 
hydrometer scale.  -  Immerse tip of hydrometer into battery cell and draw out enough 
electrolyte to allow indicator to float freely. 
-  Compare measured value indicated on hydrometer to values indicated 
in table below: 
Pa
ge 17 of 29 Batter
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.EE01.27.1 
         
        
        
     
        
        Page 22 of 29
27-19
      
Load test procedure  
     
-  Switch ignition off.
     
-  Read battery tester operating instructions.
    
 Battery tester operating instructions   
Table  - Observe carefully:
   Connect the clamps to the battery terminals as required by the tester 
instruction manual. The clamps must make good contact with the 
battery terminals. 
-  Load current varies depending on battery capacity, set load current on 
tester appropriately. -  Obtain load current from table below.
 
The minimum voltage (the voltage which must be exceeded) varies 
and can be obtained from the table below. 
 The load current and minimum voltage vary depending on the 
capacity of the battery. Battery 
capacity  Cold cranking 
amps  Load 
current  Minimum voltage 
(limit)  
70 Ah   340 A   200 A   9.5 V  
Pa
ge 22 of 29 Batter
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.EE01.27.1 
         
        
        
     
        
        Page 26 of 29
27-22
      
Battery charging procedure  
     
-  Switch off battery charger.
     
-  Switch ignition off.
     
-  First disconnect battery Ground (GND) strap; 
then disconnect positive cable from battery. 
     
-  Connect positive cable of battery charger to 
positive terminal of battery. 
     
-  Connect negative cable of battery charger to 
negative terminal of battery. 
     
-  Adjust charging current on battery charger to 
battery capacity. It should be equivalent to 
approximately 10% of battery capacity or about 
6 A for 60 Ah battery. 
     
-  Switch on battery charger.
Pa
ge 26 of 29 Batter
y
11/20/2002 htt
p://127.0.0.1:8080/audi/servlet/Dis
play?action=Goto&t
yp
e=re
pair&id=AUDI.B5.EE01.27.1