Page 2 of 74
17-2
 
  
Crankcase breather and oil spray jets, 
removing and installing
 
Removing and installing oil pump, oil pan, oil filter 
and oil cooler   Page 17
-32
   
1 - 
Bolt, tightening torque: 20 Nm 
2 - 
Washer 
3 - 
Tensioning roller 
4 - 
Bolt, tightening torque: 45 Nm 
5 - 
Idler wheel 
For toothed belt
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        Page 3 of 74
17-3
 
  
6 - 
Bolt 
M6 Tightening torque: 10 NmM8 Tightening torque: 20 Nm
7 - 
Bolt, tightening torque 10 Nm 
8 - 
Breather housing 
9 - 
Gasket/breather plate Always replace
10 - 
Oil check valve Tightening torque: 25 Nm
11 - 
Oil seal 
12 - 
Connector 
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        Page 4 of 74
17-4
 
  
13 - 
Banjo bolt 
Tightening torque: 15 Nm
14 - 
Oil distribution line For oil spray jets for piston cooling
15 - 
Cylinder block 
16 - 
Bolt, tightening torque 10 Nm Apply locking fluid D6 when installing
17 - 
Oil spray jet For piston cooling
18 - 
Gasket Metal gasketAlways replace
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        Page 5 of 74
17-5
 
  
19 - 
Oil temperature sender (-G8-), tightening 
torque 10 Nm 
For oil temperature gaugeWhiteIf seal is leaking, cut open with pliers and 
replace. 
20 - 
Oil seal Replacing  Page 15
-10
21 - 
Tensioner 
Secure in position before removing   Fig. 
 1
 
22 - 
Bolt, tightening torque: 10 Nm 
Apply locking fluid D6 when installing
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        Page 6 of 74
17-6
 
  
23 - 
Washer 
24 - 
Bearing bush 
For tensioning lever
25 - 
Washer 
26 - 
Bolt, tightening torque: 25 Nm 
27 - 
Tensioning lever 
28 - 
Bearing bush For tensioning roller
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        Page 8 of 74
17-8
 
  
Oil pump, oil pan, oil filter and oil cooler, 
removing and installing
 
1 - 
Bolt for dipstick guide tube 
Tightening torque: 25 Nm
2 - 
Dipstick guide tube Replace O-ring
3 - 
Oil pan - upper section There is no gasket between engine block 
and upper section of pan. Only use silicone 
sealant D 454 300 A2. 
4 - 
Hex socket head bolt M8 Tightening torque: 20 Nm
5 - 
Hex bolt M6 Tightening torque: 15 Nm
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        Page 9 of 74
17-9
 
  
6 - 
Hex socket head bolt M8 
Tightening torque: 20 NmThe coolant drain screw is next to this bolt
7 - 
Hex bolt M6 Tightening torque: 10 Nm
8 - 
O-ring Always replace
9 - 
Gasket for lower section of pan Sealing surfaces should be clean and dry
10 - 
Oil drain plug Tightening torque: 30 Nm
11 - 
Seal for oil drain plug Always replace
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        Page 10 of 74
17-10
 
  
12 - 
Hex bolt M6 
Tightening torque: 10 Nm
13 - 
Oil pan - lower section 
14 - 
Hex bolt M6 Tightening torque: 10 Nm
15 - 
Retainer for oil lines 
16 - 
Oil supply line From pump to oil filter
17 - 
Oil supply line From oil filter to engine oil system
18 - 
O-ring Always replace
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