Page 1 of 74
17-1
 
     
Lubrication system 
components, removing and 
installing 
     
Notes:  
     
If large quantities of metal particles or other 
deposits (caused, for example, by partial 
seizure of the crankshaft or connecting rod 
bearings) are found in the engine oil when 
performing repairs, clean the oil passages 
thoroughly and replace the oil cooler in order to 
prevent further damage from occurring later. 
     Always replace O-rings, gaskets and oil seals 
when performing repairs. 
     The oil level must not be above the max. mark - 
otherwise this can cause damage to the 
catalytic converter. Markings   Page 17
-67
 
      Viscosity grades and oil specifications  
       Repair Manual, Maintenance
   
      Oil capacities  
       Repair Manual, Maintenance
   
      Checking oil pressure   Page 17
-65
   
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        Page 12 of 74
17-12
      
Oil check valves, replacing
 
     
Note:  
     If irregular valve noise occurs repeatedly during 
short journeys and disappears after extended 
driving, the oil check valves must be replaced.  
     
All cable ties which are released or cut open 
when removing the engine must be replaced in 
the same position when installing the engine. 
     Catch drained-off coolant in a clean container 
for re-use or disposal. 
     Replace all gaskets and seals.
     
Removing  
    
-  Remove bolts -arrows- and remove engine cover panels -A...C-. 
-  Remove cover above air cleaner.
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        Page 21 of 74
17-21
 
    
Note:  
Turn over the engine at the central bolt on the crankshaft.   -  Turn crankshaft to TDC by hand. Marks -A- and -B- must be aligned. 
-  Check position of camshafts: larger holes in securing plates on 
camshaft sprockets must align opposite one another on inside. If this is 
not the case, turn crankshaft one revolution further. 
-  Remove sealing plug from cylinder block, left.
   The TDC drilling in the crankshaft must be visible (or able to be felt) in 
line with the sealing plug hole. 
    
-  Screw clamping bolt 3242 for crankshaft into sealing plug hole and 
tighten. 
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        Page 71 of 74
17-65
      
Oil pressure and oil pressure switch, 
checking
 
     
Note:  
     Servicing and checking function of oil pressure 
warning lamp and buzzer: 
     
       Electrical Wiring Diagrams, Troubleshooting & 
Component Locations   
     
Test procedure  
    
-  Remove oil pressure switch (F1) and screw oil pressure switch into 
tester. 
-  Screw tester into oil pan in place of oil pressure switch. 
-  Connect brown wire of tester to ground (GND) (-).
-  Using test leads from VAG 1594, connect diode test lamp VAG 1527 
between positive battery terminal (+) and oil pressure switch. 
-  Start engine and gradually increase engine speed.
   LED should light up at 1.2...1.6 bar, otherwise replace oil pressure 
switch. 
-  Increase engine speed further.
  
At 2000 RPM and an oil temperature of 80 C oil pressure should be at 
least 2.0 bar. 
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        Page 73 of 74
17-67
      
Oil level, checking
 
     
Test conditions  
     
Oil temperature above 60 C. 
     
Vehicle level. 
     The vehicle must be standing on level 
ground when checking the oil level. Wait for 
a few minutes after switching off the engine 
to allow the oil to flow back into the oil pan. 
     
Test sequence  
     
-  Pull out dipstick, wipe off with a clean cloth and 
insert it again as far as it will go. 
     
-  Pull out dipstick again and read oil level.
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