1994 MITSUBISHI 3000GT Workshop Manual

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CHASSIS
ELECTRICAL
CONTENTS
AERO PARTS (ACTIVE AERO).....Refer to GROUP 51
ANTI-LOCK BRAKING SYSTEM....
Refer to GROUP 35
BATTERY...........................................-3
ON-VEHICLE SERVICE............................3
Battery Charging.................................4Battery Inspection................................3Battery Testing Procedure........................5
SPECIFICATIONS................................-3
General Specifications............................3
CIGARETTE LIGHTER.............................119
CIGARETTE LIGHTER..........................123
SPECIFICATIONS..............................
119
General Specifications............I...........119
TROUBLESHOOTING............................120
COLUMN SWITCH.................................
.lll
COLUMN SWITCH*............................112
SPECIAL TOOL.................................111
SPECIFICATIONS...............................111
General Specifications..........................111
CRUISE CONTROL SYSTEM . . . . . . . Refer to GROUP 17
DOOR GLASS AND REGULATOR
(POWER WINDOWS) . . . . . . . . . . . . . .Refer to GROUP 42
DOOR HANDLE AND LATCH
(CENTRAL DOOR LOCKING) . . . . . . Refer to GROUP 42
DOOR MIRROR (ELECTRONIC
CONTROLLED MIRROR). . . . . . . . . . .Refer to GROUP 51
ELECTRONIC CONTROL
SUSPENSION . . . . . . . . . . . . . . . . . . . . Refer to GROUP
338
FRONT SEAT (POWER SEAT) . . . . Refer to GROUP 52A
HEATER AND AIR CONDITIONING . Refer to GROUP 55
HORN. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
HORN SWITCH* . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .118
RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
118
SPECIFICATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
115
General Specifications . . . . . . . . . . . . . . . . . . . . . . . .115
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .115
KEYLESS ENTRY SYSTEM
(CENTRAL DOOR LOCKING) . . . . . . Refer to GROUP 42
CONTINUED ON NEXT PAGE
WARNINGS REGARDING SERVICING OF SUPPLEMENTAL RESTRAINT SYSTEM (SRS) EQUIPPED VEHICLES
WARNING!
(1) Improper service or maintenance of any component of the
SRS, or any SRS-related component, can lead to personal
injury or death to service personnel (from inadvertent firing of the air bag) or to the driver and passenger (from render-
ing the SRS inoperative).
(2) Service or maintenance of any SRS component or
SRS-related component must be performed only at an authorized
MITSUBISHI dealer.
(3)MITSUBISHI dealer personnel must thoroughly review this manual, and especially its GROUP 52B
TSupplemental Re-
straint System (SRS) and GROUP 00 -Maintenance Service before beginning any service or maintenance of any com-
ponent of the SRS or any
SRS-related component.
NOTE
The SRS includes the following components: impact sensors, SRS diagnosis unit, SRS warning light, air bag module, clock spring
and interconnecting wiring. Other SRS-related components (that may
h,a”” to be removed/installed in connection with SRS serviceor maintenance) are indicated in the table of contents by an asterisk ( ).

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IGNITION SWITCH*..................................6
IGNITION SWITCH.................................
SPECIAL TOOL...................................6
LIGHTING SYSTEM................................35
FOG LIGHT....................................105
FRONT COMBINATION LIGHT AND
OPTICAL HORN LENS.........................106
HAZARD SWITCH..............................
110
HEADLIGHT...................................103
HIGH MOUNTED STOP LIGHT..................107
ON-VEHICLE SERVICE.........................100
POP-UP SWITCH AND FOG LIGHT SWITCH....109
REAR COMBINATION LIGHT AND
LICENSE PLATE LIGHT........................106
RELAY........................................108
RHEOSTAT....................................
110
SPECIAL TOOLS................................36
SPECIFICATIONS...............................
35
General Specifications..........................35Service Specifications..........................35
TROUBLESHOOTING............................37
METERS AND GAUGES..............................9
COMBINATION GAUGES........................33
COMBINATION METERS.........................31
ON-VEHICLE SERVICE...........................26
SPECIFICATIONS.................................
9
General Specifications............................9Sealant........................................ll
Service Specifications...........................11
TROUBLESHOOTING............................12
RADIO AND TAPE PLAYER.......................124
CD AUTO CHANGER..........................191
RADIO AND TAPE PLAYER WITH ANTI-THEFTSYSTEM.......................................156
MOTOR ANTENNA/ANTENNA FEEDERCABLE/AMPLIFIER.............................188
RADIO AND TAPE PLAYER....................186
RADIO REMOTE-CONTROL*...................186
SPEAKER.....................................
187
TROUBLESHOOTING...........................
124
REAR WINDOW DEFOGGER. . . . . . . . . . . . . . . . . . . . . .192
DEFOGGER RELAY. . . . . . . . . . . . . . . . . . . . . . . . . . . .204
ON-VEHICLE SERVICE. . . . . . . . . . . . . . . . . ~ ~. . . . . .203
REAR WINDOW DEFOGGER SWITCH . . . . . . -. . . 203
SPECIAL TOOLS.. . . s.. . . . . . . . . . . . . . . . . . . . . . . . .192
TROUBLESHOOTING
. . . . . . . . . . . . . . . . . . . . . . . . . . .193
REAR WIPER AND WASHER . . ~ *. . Refer to GROUP 51
SEAT BELT (BUZZER). . . . . . . . . . . . Refer to GROUP 52A
SEAT BELT (TENSION-REDUCERTYPE SEAT BELT) . . . . . . . . . . . . . . . Refer to GROUP 52A
SUPPLEMENTAL RESTRAINTSYSTEM (SRS)..-...............Refer to GROUP 52B
THEFT-ALARM SYSTEM . . . . . . . . . . . . . . . . . e . . . . . m.. s205
SPECIAL TOOLS.. . . . . . . . . . . . . . . . . . . .
m . . . . . . . .e205
TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . .206
WINDSHIELD WIPER ANDWASHER. . . . . . . . . . . . . . . . . . . . . ~. . .Refer to GROUP 51

Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Battery54-3
BATTERY
LSPECIFICATIONSGENERAL SPECIFICATIONS
ItemsUp to 1993 modelsFrom 1994 models
Type75D26R-MF75D23R-MF
Ampere hours
(5HR) Ah5252
Cranking rating [at -18°C (O’F)] A490520
Reserve capacity min.123118
NOTES
1.CRANKING RATING is the current a battery can deliver for 30 seconds and maintain a terminal voltage of
7.2 volts or greater at a specified temperature.
2.RESERVE CAPACITY RATING is the amount of time a battery can deliver 25A and maintain a minimum terminal
voltage of 10.5 at
27% (80°F).
L
16FO123
White
Blue
ChargingGood
necessaryconditionON-VEHICLE
SERVICE
BATTERY INSPECTION
BAlTERY VISUAL CHECK (1)
The battery contains a visual test indicator which gives blue
signal when an adequate charge level exists, and white signal
when charging is required.
BAlTERY VISUAL CHECK (2)
Make sure ignition switch is in Off position and all battery
feed accessories are Off.
1.Disconnect ground cable from battery before disconnecting
(+) cable.
2. Remove battery from vehicle.
CautionCare should be taken in the event battery case is
cracked or leaking to protect hands from the electro-
lyte. A suitable pair of rubber gloves (not the house-hold type) should be worn when removing battery
by hand.
3.Inspect battery carrier for damage caused by loss of acid
from battery. If acid damage is present, it will be necessaryto clean area with a solution of clean warm water and
baking soda. Scrub area with a stiff bristle brush and wipe
off with a cloth moistened with ammonia or baking soda
in water.
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Downloaded from www.Manualslib.com manuals search engine 54-4CHASSIS ELECTRICAL - Battery
4. Clean top of battery with same solutions as described
in step (3).
5.Inspect battery case and cover for cracks. If cracks are
present, battery must be replaced.
6.Clean the battery post with a suitable battery post cleaning
tool.7. Clean the inside surfaces of the terminal clamps with a
suitable battery terminal cleaning tool. Replace damaged
or frayed cables and broken terminals clamps.8. Install the battery in vehicle.
9.Connect (+) and (-) cables to battery in the order of men-
tion.
10. Tighten the clamp nut securely.BATTERY
CHARGLNG
Caution
When batteries are being charged, an explosive gas forms
beneath the cover of each cell. Do not smoke near batteries
on charge or which have recently been charged. Do notbreak live circuits at the terminals of the batteries on
charge. A spark will occur where the live circuit is broken.
Keep all open flames away from the battery.
Battery electrolyte temperature may temporarily be allowed
to rise to 55°C (131°F). Increase of electrolyte temperature
above 55°C (131 OF) is harmful to the battery, causing deforma-tion of battery cell, decrease in life of battery, etc.
CHARGE RATE
If the test indicator is white, the battery should be charged
as outlined below.
When the dot appears or when maximum charge shown below
is reached, charging should be stopped.
NOTE
When the charging is performed at 5 amps, charging is virtually
100% three hours after the indicator’s indication changes from
white to green.
Use fast charging only in an emergency.
If the indicator does not turn to green even after the battery
is charged, the battery should be replaced; do not overcharge.
Charge Rate Chart
Batten/Slow Charging
Fast ChargingI
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Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Battery54-5BATTERY TESTING PROCEDURE
LTEST STEP
Clean terminals and clamps.
- Replace battery
(1) Remove hold-downs and shields.(2) Check for broken/cracked case or cover.
OK
NG- Replace battery
(1) Turn headlights on for 15 seconds.
NG(2) Turn headlights off for 2 minutes to allow battery voltage to- Charge battery at 5 amps.
stabilize.
(3) Disconnect cables.(4) Read open circuit voltage.
IOK: Open circuit voltage is more than
12.4V.Re-test(2) Load the battery at the recommended discharge rate (see
LOAD TEST RATE CHART) for 15 seconds.(3) Read voltage after 15 seconds, then remove load.
(4) Compare the measured value with the minimum voltage. (SeeOK: Higher than the minimum voltage
i
Normal
LL16 (60)
9.5
LOAD TEST RATE CHARTLoad test Cranking
Reserve
W-w)rating (0°F) capacity
Application
1 240 amps / 490 amps / 123 minutes 1 75D26R-MF 1
240 amps520 amps123 minutes 75D23R-MF
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Downloaded from www.Manualslib.com manuals search engine 54-6CHASSIS ELECTRICAL - Ignition Switch
IGNITION SWITCHSPECIAL
TOOL
ToolTool number and nameSupersessionApplication
MB990803
Steering wheel pullerGeneral service toolRemoval of steering wheel
IGNITION SWITCHREMOVAL AND INSTALLATION
40 Nm29 ft.lbs.6 Nm
6
Steering lock cylinder removalsteps
Ignition switch segment removalsteps
1. Air bag module (Refer to GROUP 52B
4Ab
- Air Bag Module and Clock Spring.)3. Knee protector
2. Steering wheel(Refer to GROUP 52A - Instrument
3. Knee protector
Panel.)
LRedE;)to GROUP 52A - Instrument:i:4. Column cover, lower
5. Column cover, upper
:::4. Column cover, lower6. Lap cooler duct and foot shower duct
5. Column cover, upper10. Key reminder switch segment
6. Lap cooler duct and foot shower duct11. Ignition switch segment
,A+ 7. Column switch and clock springassembly
NW
8. Ignition key illumination ring
9. Steering lock cylinder
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Downloaded from www.Manualslib.com manuals search engine CHASSIS ELECTRICAL - Ignition Switch54-7REMOVAL SERVICE POINTS
+A, STEERING WHEEL REMOVAL
Remove the steering wheel by using the special tool.
Caution
Do not hammer on the steering wheel to remove it;
doing so may damage the collapsible mechanism.
Front of vehicles
219FO12:
+B,COLUMN COVER LOWER / COLUMN COVER
UPPER REMOVAL
After the screws have been removed, remove the covers,while making sure not to break the grippers.
+C, STEERING LOCK CYLINDER REMOVAL
(1) Insert the ignition key into the steering lock cylinderand place the key in the ACC position.
(2)Press the lock pin down with a Phillips head screwdriv-
er (small-size one) to remove the steering lock cylinder.INSTALLATION SERVICE POINT
.A+COLUMN SWITCH AND CLOCK SPRING
ASSEMBLY INSTALLATIONLine up the “NEUTRAL” mark of the clock spring with
the mating mark to center the clock spring.
CautionIf the clock spring is not centered, problems such
as intermediate failure of the steering wheel to turn,broken ribbon cable in the clock spring, or the like
could occur. As a result, they might hinder proper
operation of the SRS, resulting in serious injury.
iI
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Downloaded from www.Manualslib.com manuals search engine 54-8CHASSIS ELECTRICAL - Ignition Switch
216AO57000002296INSPECTION
IGNITION SWITCH CHECK
(1) Remove the knee protector, the column cover lower andd’
the column cover upper. (Refer to GROUP 52A - Instru-
ment Panel.)
(2) Disconnect the wiring connector from the ignition switch
and key reminder switch, and connect an ohmmeter to
the switch side connector.(3) Operate the switch, and check the continuity between
the terminals.
PositionKeyConnector AConnector B
LOCK
ACC
ON
START
ConnectorB
ignitionkey
illumina-
tion light
terminal
No.
415
LJ
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