1994 MAZDA MX-5 check oil

K TRANSMISSION 13. Arrange the retaining plate so that the toothless area is in line with the lubrication hole in the front clutch drum. 14. Install the retaining plate into the front clutch drum, with the step of the retaining plate facing upward. 15. Install the snap ring. 16. Measure the clearance between the retaining plate and snap ring with a feeler gauge. If not within specification, adjust the clearance by installing the correct retaining plate. Clearance: 0.9-1 .l mm (0.035--0.043 in} Retaining plate size mm {in) I 5.8 (0.228) I 6.0 (0.236) I 6.2 (0.244) I Caution Applying compressed air to the assembled clutch pack for longer than 3 seconds at a time will dam- age the seal. u 17. Install the front clutch onto the drum support along with the seal rings. Apply compressed air through the oil pas- sage and check the clutch operation. Air pressure: 392 kPa (4.0 kg/cm2, 57 psi) max. Gartner Banana

TRANSMISSION K REARCLUTCH Preparation SST Preinspection Rear clutch operation 1, Install the rear clutch onto the drum support along with the seal rings. Apply compressed air through the oil pas- sage as shown. i/' Air pressure: 392 kPa {4.0 kg/cm2,57 psi} max. 2. Verify that the retaining plate moves toward the snap ring. If not, the seal ring or O-ring may be damaged or fluid may be leaking at the piston check ball. Inspect them, and replace when assembling. 49 0378 375 Compressor, clutch spring Clearance between retaining plate and snap ring Measure the clearance between the retaining plate and the snap ring. For removal / installation of rear clutch Clearance: 0.8-1.0mm (0.0324.039 in) Adjust the clearance by installing the correct retaining plate. Gartner Banana

TRANSMISSION K 13. Arrange the retaining plate so that the toothless area is in line with the lubrication hole in the rear clutch drum. 14. Install the retaining plate into the rear clutch drum, with the step of the retaining plate facing upward. 15. Install the snap ring. 16. Measure the clearance between the retaining plate and snap ring with a feeler gauge. If not within specification, adjust the clearance by installing the correct retaining plate. Clearance: 0.8-1.0mm (0.032-4.039 in) Retaining plate size mm [in) Caution Applying compressed air to the assembled clutch pack for longer than 3 seconds at a time will dam- age the seal. 17. Install the rear clutch onto the drum support along with the seal rings. Apply compressed air through the oil pas- sage and check the clutch operation. Air pressure: 392 kPa (4.0 kg/cm2, 57 psi) max. 18. Apply petroleum jelly to the bearing, and install it onto the rear clutch drum. Bearing outer diameter: 35.0mm (1.378 in) Gartner Banana

K TRANSMISSION LOW AND REVERSE BRAKE Preparation SST Preinspection Low and reverse brake operation 1. Apply compressed air through the oil passage as shown. 49 0378 346 Hex head wrench Air pressure: 392 kPa (4.0 kglcm2, 57 psi) max. For removal I installation of one-way clutch 2. Verify that the retaining plate moves toward the snap ring. If not, the seal ring or O-ring may be damaged or fluid may be leaking at the piston check ball. Inspect them, and replace as necessary when assembling. Clearance between retaining plate and snap ring 1. Measure the clearance between the retaining plate and the snap ring. Clearance: 0.8-1.05mm (0.032--0.041 in) i/ 2. Select and install the correct retaining plate when as- sembling. Gartner Banana

K TRANSMISSION SNAP RING RETAINER PLATE 12. lnstall the retaining plate . 13. Install the snap ring with a screwdriver. 14. Measure the clearance between the snap ring and the retaining plate with a feeler gauge. If not within specifica- tion, adjust the clearance by installing the proper retain- ing plate. Clearance: 0.8-1.05mm (0.032-4.041 in) d Retaining plate size rnrn {in) Caution Applying compressed air to the assembled clutch pack for longer than 3 seconds at a time will dam- age the seal. 15. Check operation of the piston by applying compressed air through the oil passage of the low and reverse brake. _i Air pressure: 392 kPa (4.0 kglcm*, 57 psi) max. Gartner Banana

TRANSMISSION K 8. Apply ATF to the new O-rings, and install them onto the manual shaft. 9. Apply ATF to the manual shaft, and install it into the transmission case. 10. Install the parking rod and retaining ring. 11. Apply ATF to the manual plate, and install it onto the manual shaft. 12. Drive the spring pin. 13. Check the parking mechanism operation. 14. Apply ATF to the new seal rings, and install them onto the oil distributor. 15. Install the snap ring, key, and speedometer drive gear onto the output shaft. 16. Secure the speedometer drive gear with the snap ring. Gartner Banana

TRANSMISSION K Inspection Check for damage, wear, or oil leaking from the oil seal. Replace if necessary. OIL SEAL Preparation SST On-vehicle Replacement 1. Remove the exhaust pipe. (Refer to page K-46.) 2. Remove the propeller shaft. (Refer to section L.) 3. Remove the oil seal from the extension housing. 4. Apply ATF to outer periphery and lip surface. 5. Install the new oil seal by using the SST. 6. lnstall the propeller shaft. (Refer to section L.) 7. Install the exhaust pipe. (Refer to page K-148.) w 49 GO30 795 For installation of oil Installer, oil seal 49 GO30 797 Handle (Part of 49 GO30 795) For installation of oil seal Gartner Banana

TRANSMISSION 1. Manual valve 12. Separator plate 2. Oil strainer 13. Orifice check valve 3. 3-2 control solenoid valve 14. Orifice check spring ................ ................ i/ Inspection page K- 42 Inspection page K-115 4. Oil strainer 15. Throttle relief ball 5. 1-2 shift solenoid valve 16. Throttle relief spring Inspection ................ page K- 42 Inspection ................ page K-115 6. Oil strainer 17. Valve body cover 7. 2-3 shift solenoid valve 18. Inner strainer Inspection ................ page K- 42 19. Separator plate 8. Oil strainer 20. Orifice check valve 9. 3-4 shift solenoid valve 21. Orifice shock spring ................ Inspection ................ page K- 42 Inspection page K-115 10. Oil strainer 22. Lower valve body 11. Upper valve body Disassembly / Inspection / ................ Disassembly / Inspection / Assembly page K-120 Assembly ............... page K-116 Disassembly procedure 1. Remove the 3-2 control solenoid valve. 2. Remove the oil strainer and O-ring. 3. Remove the 1-2 shift solenoid valve. 4. Remove the oil strainer and O-ring. I I 45UOKX425 5. Remove the 2-3 shift solenoid valve. 6. Remove the oil strainer and O-ring. i/ Gartner Banana