1994 MAZDA MX-5 lock

TECHNICAL DATA TD BP DOHC 0.8-1.4 {0.0324.055) 45.0 (1.772) 46.5 11.831) Engine Item Seat contact width mm {in) Valve spring End gap (Measured in cylinder) mm {in) Seat sinking mm {in) Free length mm {in) Minimum length mm {in) Out-of-square mm {in) Camshaft bearing oil clearance mm {in} Ring groove width in piston mm {in) Standard Maximum Piston ring-to-ring groove clearance mm {in) IN EX IN EX IN EX Standard (No.1-No.5) Maximum 46.26 (1.821) 46.26 (1.821) 39.5 {I 56) with a set load of 224--253 N I22.8-25.8 kgf, 50.2-56.7 Ibf) 39.5 (1 56) with a set load of 224-253 N I22.8-25.8 kgf, 50.2-56.7 Ibf) 1.62 (0.0638) max. 1.62 (0.0638) max. Camshaft 0.035-0.081 {0.0014-0..0031) 0.1 5 (0.006) 0.03 {0.001 2) max. 0.07-0.1 9 {0.002~.0074) 0.20 {0.008) Camshaft runout mm {in) TOP Second Cam height mm {in) Camshaft end play mm (in) 0.15-0.30 {0.006-0.011) 0.15-0.30 {0.006--0.011) -- - I Standard Minimum Standard Minimum Standard (No.1-N0.5) IN EX Standard Maximum Oil (rail) Maximum I 1 .O {0.039) 44.094 {I .7360) 43.894 {I .7281) 44.600 11.7559) 44.400 {I .7480) 25.940-25.965 11.021 3-1.0222) Journal diameter mm Iin) Cylinder block 0.20-0.70 {0.00&0.027) TOD Second Oil 1.52-1 535 {0.0594--0.0604) 1.52-1.54 (0.0599--0.0606} 3.02-3.04 f0.11894.1196) Second Maximum 221.5 (8.720) 0.1 5 {0.006) max. 0.20 {0.008) max. 83.00&83.019 i3.2678-3.2684) 83.25683.263 {3.277&3.2780) 83.508-883.51 3 (3.2877-3.2879) 0.01 9 {0.0007} max. Height mm {in) Distortion mm (in) Grinding mm {in} 0.03-0.07 {0.00124.0027) 0.1 5 {0.006) Cylinder bore diameter mm {in] Standard size 0.25 {0.01) oversize 0.50 (0.02) oversize Piston , Cylinder bore taper and out-of-round mm {in) 82.95442.974 i3.2659--3.2666) 83.211-43.21 7 (3.2761-3.2762) 83.461-83.467 (3.2853--3.2860) 0.0324.059 {0.001 3--0.0023) 0.15 (0.006) Piston diameter Measured at 90" to Pin bore axis and 16.5mm i0.65 in) below oil ring groove mm {in) Standard size 0.25 {0.01) oversize 0.50 (0.02) oversize Piston ring Piston-to-cylinder clearance mm (in) Thickness mm {in) Standard Maximum TOP 1.47-1 -49 (0.0579--0.0586} Second 1.47-1.49 {0.0579--0.0586) Gartner Banana

TECHNICAL DATA Mode NOR- MAL 4 POWER - Transmission Item _5 Valve spring specification . , Throttle condition NC4A-EL Control valve Oil pump Drum support Band servo Wide open throttle Outer dia. mm {in) 9.2 (0.362) 6.7 {0.264) 9.0 (0.354) 7.4 (0.291) 8.5 (0.335) 5.5 (0.21 7) 5.0 (0.1971 9.4 (0.370) 11.2 i0.441) 8.9 (0.350) 9.3 (0.366) 6.5 (0.256) 5.5 {0.217) 16.0 (0.630) 27.7 {I .092) 28.25 (1.11 2) 8.0 (0.31 5) - 7.2 (0.283) Half throttle Direct, front, and rear clutches Low and reverse brake Parking rod Shift point (shift s~eed) Pressure modifier - - -- Closed throttle position Kickdown (Wide open throttle) Free length rnm {in) 19.8 (0.780) 17.5 (0.689) 17.5 (0.689) 14.5 (0.571) 21.3 (0.839) 39.5 {I .555) 15.5 {0.610} 19.5 (0.768) 62.0 (2.441) 82.5 (3.248) 43.4 {I .709) 26.8 11.055) 25.7 (1.012) 40.4 (1.591) 47.0 {I .850) 38.7 {I .52) 30.5 {I .20) 5.9-6.2 (0.2324.244) 32.0 {I .260) Throttle backup Wide open throttle Half throttle Small Large Closed throttle position No. of coils 5.3 7.4 5.2 5.0 7.3 24.4 12.0 5.0 21.3 29.7 22.0 14.0 16.5 9.8 14.0 5.4 14.5 - 14.0 N-R reducing Backup control 3-2 control Orifice check 1-2 reducing 1-2 accumulator N-W2-3 accumulator N-D accumulator Throttle relief (ball) Lockup control Fourth gear accumulator Fourth gear 2nd Kickdown (Wide open throttle) Wire dia. mm {in) 0.7 (0.028) 0.7 (0.028) 0.9 (0.035) 0.6 (0.024) 0.9 (0.035) 0.65 (0.026) 0.23 {0.009) 0.8 (0.031) 1.2 t0.047) 1.1 (0.043) 1.4 (0.055) 0.9 (0.035) 0.7 (0.028) 2.6 {0.102) 3.5 (0.1 38) 3.5 (0.1 38) 1.3 (0.051) - 0.7 (0.028) d Shift I D1-+D2 I D2+D3 D3 lockup ON D3+D4 b-+D2 - Vehicle speed kmlh (mph) 58-64 (36-39) 1 OQ108 (62-46) 9&106 (61-65) 152-1 62 (9%100) 3346 (21 -28) D2-*D3 '33434 D4 lockup ON D4-+b 0i-t~~ D2*D3 03 lockup ON D3-D4 58-76 (36-47) 82-1 1 0 (5 1-48} 74-1 00 (46--62) 28-34 (1 7-21 ) 44--55 {2&34) 90-1 08 (5666) 9&106 (61-65) 14-1 64 (87-1 01) Gartner Banana

TECHNICAL DATA :em - ange - D - S Transmission Mode NC4A-EL HOLD - POWER HOLD POWER HOLD -ine pressure Vehicle speed kmlh {mph) 27-33 {I 7-20) 3545 {22-27) 152-1 58 (94-97) 12-1 8 (8-1 1) 95-1 05 {59--65) 5-4 (36--39) 1 OO--108 {62--66) 98-1 05 (6 145) 44-55 {28--34) 9&108 {56--67) 94--106 {58--66) 11-17 (7-10) 92-1 00 (5742) 4248 (2629) 99--105 {61-65) 95-1 05 (59-45) 56-62 {35-38) 44-55 (27-34) 96-104 {60-64) 11-17 {7-10) 99-1 05 {61--65) 4248 {26-29) 3541 (21-25) 95--105 (59-65) 775-970 {7.9-9.9, 11 3-1 40) 1,972-2,167 l20.1-22.1,286--314) 285-362 {2.9-3.7,42-52) 795-91 2 (8.1-9.3, 11 61 32) 785-921 (8.G9.4, 114-1 33) 79S912 {8.1-9.3, 116--132) 29!5-392 {3.0-4.0,43-56) 883-1,078 I9.0-11 .O, 128-1 56) 2.1 00-2,500 Throttle condition All positions Wide open throttle Half throttle Closed throttle position Kickdown (Wide open throttle) All positions Wide open throttle Half throttle Closed throttle position Kickdown (Wide open throttle) All positions R range kPa {kgf/cm2, psi) D range kPa {kgf/cm2, psi) S range kPa {kgf/cm2, psi) L range kPa {kgf/cm2, psi) I Shift Dl432 D2-'D3 D443 D3+D1 DS lockup ON s142 s2+s3 S3 lockup ON S142 S2-'s3 S3 lockup ON S3+S1 s3-'s2 s241 s3+s2 S3 lockup ON Ld-2 L14-2 L3+L2 L241 L3-'L2 L2-4-1 L241 L3 lockup ON Idle Stall Idle Stall Idle Stall Idle Stall r~m L. PROPELLER SHAFT Adjusting rod length mm {in) 29.0 {I .14) 29.5 {I. 16) 29.75 (1.1 7) 30.0 {I .18) 30.5 (1.20) 31 .O (1.22) 0.5-0.6 0.75-0.85 'ngine stall speeo Item Max. permissible run-out mm {in) lacuum dia- thragm Time lag Specification 0.4 {0.016) Clearance between body and throttle valve mm {in) Below 25.65 {I ,0099) 25.65-25.15 {I .0099-1.0295) 25.90-26.40 {I ,0197-1.0394) 26.1 5-26.65 (1.0295-1.0492) 26.65--27.15 {I .0492-1.0669) 27.1 5 {1.0689} or over N - D sec. N-R sec. L-' Gartner Banana

TECHNICAL DATA --- M. FRONT AND REAR AXLES Specifications TY pe Bearing Angular ball bearing 0.05 10.002) Front axle Rear axle - Wheel bearing play mm {in) I Maximum Bearina Anaular ball bearina . .. Wheel bearina plav mm {in) I Maximum " " 0.05 {0.002) 'TORSEN" LSD I Standard TY pe Reduction aear Hvpoid sear Reduction ratio Differential aear 4.100 Worm near ("1ORSEN"LSD) I Straiaht-bevel gear - - Ring gear size mm {in) 1 Grade 182.88 17.201 API service GL-5 Oil 1 Viscosity Above -18°C {O°F): SAE 90 Below -18°C {O°F): SAE 80W Differential Capacity L {US at. Imp at) Locknut tightening torque: 128-284 N.m {I 3-29 kgf.m, 94.1-209.7 ft.lbf) Drive pinion preload (without oil seal) TORSEN" is a Backlash mm {in) . , egistered trademark of ZEXEL-GLEASON US, Side gear and pinion gear Final gear , INC Length (Pilot section to pilot section) mm (in N. STEERING SYSTEM Steering wheel Outer diameter mm {in} 1 370 11 4.6) Type item Free play mm {in) I 630 {O-1.18) Wheel effort N (kaf, Ibfl 14.9--29.4{0.5--3.0, 1.1-4.6) 123.545.3 12.A4.6,5.3--8.0) turns I 3.36 1 2.8 I 1 Manual steering Steering Shaft Shaft type I Collapsible, non-tilt Power steering Joint type I 2-cross joint Power steering system Gear ratio 1 m (infinite) Rack stroke rnm {in) I 121 .O 14.76) Power assist type Engine speed sensing Power steering fluid Fluid capacity L {US qt, Imp qt} Fluid pressure kPa {kgf/cm2, psi) Gear type - - ATF DexrongII oi M-111 0.8 {0.85,0.70) 7,603--8,339 (77.5850, 1 ,I 02-1,209) Rack-and-pinion Gartner Banana

TECHNICAL DATA 1 Charge I 1.4 Belt 1.4 r. BODY ELECTRICAL SYSTEM 1 Air bag I 2 1 Retractor 1.4 Item Wattage (Bulb trade number) Hold Anti lock Wamlng and indicator lights 1.4 1.4 Washer Rear window defroster Beam Turn (LH and RH) Illumination Malfanction indicator Brake 1.4 1.4 I Exterior lights 3.4 3.4 3.4 x 4 1.4 1.4 Headlights Front turn signawparking lights Front side marker lights License plate lights Rear turn signal lights Rear side marker lights Stop/taillights Back-UP linhts High-mount stoplight I 18.4 (921) ACS 1 1.4 Hazard switch 1.4 60140 2718 (1 157 NA) 3.8 (1 94) 7.5 27 (1 1 56) 3.8 (1 94) 2718 {I 157) 27 (1 1561 Interior llahts - I lllumination lights I Cruise control main switch I 1.4 I 5 Ash tray U. HEATER AND AIR CONDITIONING SYSTEM I Item I Specit lcations I 3.4 Heater control switch ane el I 1.4 STANDARD BOLT AND NUT TIGHTENING TORQUE Refrigerant amount S (04 Compressor oil amount rnl {cc, fl oz) Refrigerant normal pressure MPa (kgflcm2, psi) 600 {2 1.21 130-1 70 {I 30-1 70,3.9-5.1) Low pressure: 0.154.25 (1 .5-2.5,21-361 Hiah Pressure: 1 37-1.57 (1 4--16, 199--228) Gartner Banana

SPECIAL TOOLS ST ENGINE TOOL NUMBER & DESCRIPTION 'OOL NUMBER & DESCRIPTION PRIORITY ILLUSTRATION PRIORITY ILLUSTRATION - 19 01 07 680A Engine stand 49 EOll IAO Brake set, ring gear Lock tool, crankshaft Hanger set, engine stand Arm, valve spring lifter Remover & installer, valve guide 49 801 2 0A2 Pivot Remover & installer, piston pin Adapter set, radiator cap tester Remover, valve seal Oil pressure gauge V-ribbed belt tension gauge 49 LO1 2 OAO Installer set, valve seal & valve guide Gartner Banana

ST SPECIAL TOOLS CLUTCH AND MANUAL TRANSMISSION TOOL NUMBER d DESCRIPTION PRIORITY ILLUSTRATION PRIORITY ILLUSTRATION 49 SEOl 310A Centering tool, clutch disc Wrench, flare nut 49 0259 440 Holder, mainshaft Guide, interlock pin assembly Wrench, mainshaft lock nut Guide, shift fork assembly 49 0500 330 Installer, bearing Puller, fan pulley boss Puller set, bearing 'usher, main jrive shaft 49 H017 101 Hook $9 071 0 520 Uler, bearing 19 8025 OAO nstaller, dust seal nstaller, main hive gear maring 19 1285 071 'uller, bearing nstaller set, ~aring Gartner Banana

ST SPECIAL TOOLS DIFFERENTIAL rooL NUMBER a DESCRIPTION PRIORITY TOOL NUMBER~ DESCRIPTION PRIORITY ILLUSTRATION 49 F027 005 Attachment @62 Hanger, differential carrier Collar Adjustment wrench, side bearing 49 8531 565 Pinion model 49 GO30 338 Attachment E 49 F027 004 Attachment @80 Gauge body, pinion height 49 BOO1 795 Installer, oil seal 49 0305 555 Sauge block 49 U027 003 Installer, oil seal nstaller, rubber wshing Holder, coupling ilange Gartner Banana