1994 MAZDA MX-5 battery

B ON-VEHICLE MAINTENANCE REAR OIL SEAL Replacement 1. Disconnect the negative battery cable. 2. Remove the transmission. (MT Refer to section J. AT: Refer to section K.) 3. Remove in the order shown in the figure, referring to Removal Note. 4. Install in the reverse order of removal, referring to lnstallation Note. Nm (kgfm, ft-lbf) I 1. Clutch cover, clutch disc (MT) 4. Oil seal Removal / Installation ......... section H Removal Note .................. below 2. Flywheel (MT) Installation Note ........... page 6-27 ......... Removal / Installation section J 3. Drive plate (AT) ......... Removal / Installation section K Removal Note Oil seal 1. Cut the oil seal lip with a razor knife. 2. Remove the oil seal with a screwdriver protected with a rag. 05UOBX-063 Gartner Banana

ON-VEHICLE MAINTENANCE Installation Note Oil seal 1. Apply a small amount of clean engine oil to w new oil seal. 2. Push the oil seal slightly in by hand. 3. Using a pipe and hammer, tap the oil seal in it is flush with the edge of the rear cover. Note Oil seal outer diameter: 100mm (3.94 in} Oil seal inner diameter: 83mm (3.27 in} 45UOBX-049 Steps After Installation 1. Connect the negative battery cable. 2. Start the engine and perform engine adjustments as necessary. the lip of a evenly until Gartner Banana

B REMOVAL REMOVAL Caution Fuel line spills and leaks are dangerous. Fuel can ignite and cause serious injuries or death -d and damage. Fuel can also irritate skin and eyes. To prevent this, always complete the "Fuel Line safety Procedures" on section F. PROCEDURE 1. Disconnect the negative battery cable. 2. Drain the engine coolant. (Refer to section E.) 3. Remove the transmission. 4. Remove in the order shown in the figure, referring to Removal Note. Step 1 1. Air cleaner housing assembly 2. Accelerator cable 3. Radiator hose 4. Oil cooler hose 5. Coolant reservoir hose 6. Fan connector 7. Radiator and fan assembly 8. PIS andlor A/C drive belt ................ Removal 9. Alternator drive belt .................. Removal page B- 6 10. PIS oil pump (If equipped) ............. Removal Note page 529 11. AIC compressor (If equipped) Removal Note ............. page 529 1 page B- 6 Gartner Banana

B INSTALLATION ALTERNATOR Drive belt 1. lnstall the alternator drive belt. (Refer to page B-5.) 2. lnstall the PIS and/or AIC drive belt. 3. Adjust the drive belt deflection, and tighten the alternator - and PIS mounting bolts and nuts. (Refer to page 8-7.) Radiator and coolant fan assembly 1. lnstall the radiator and coolant fan assembly. Tightening torque: 19-25 N.m (1.9-2.6 kgf.m, 14--18 ft4bf) 2. lnstall the AIC pipe bracket to the radiator Tightening torque: 7.9-10.7 N.m (80-110 kgf.cm, 70-95.4 in4bf) 3. Connect the upper and lower radiator hoses. 4. Connect the coolant reservoir hose. 5. Connect the coolant fan motor connector. Steps After Installation 1. lhstall the transmission. (Refer to sections J, K.) 2. lnstall the under cover. 3. If the engine oil was drained, fill with the specified amount and type of engine oil. (Refer to section D.) 4. Fill the radiator with the specified amount and type of engine coolant. (Refer to section E.) 5. If the transmission oil was drained, fill with the specified amount and type of transmission oil. (Refer to sections J, K.) 6. Connect the negative battery cable. 7. Start the engine and check the following. (1) Engine oil, transmission oil, and engine coolant leakage (2) Ignition timing, idle speed (Refer to page 59.) (3) Operation of emission control system 8. Perform a road test. 9. Recheck the engine oil and engine coolant levels. Gartner Banana

OIL COOLER D OIL COOLER REMOVAL I INSTALLATION 1. Disconnect the negative battery cable. 2. Drain the engine oil and engine coolant. (Refer to page D-5, Section E.) 3. Remove in the order shown in the figure. 4. Install in the reverse order of removal. INSTALL OIL COOLER WITH IDENTIFICATION MARK (BLACK) FACING UP A OIL FILTER^ RUBBER I 3049 (3.0--4.0,22-28) REPLACE Nm {kgtm, ft4bf) 1. Oil filter 3. Oil cooler Replacement . . . . . . . . . . . . . . . Page D-6 4. O-ring 2. Water hose Steps After Installation 1. Connect the negative battery cable. 2. Fill with the specified amount and type of engine oil and engine coolant. (Refer to page D-5, Section E.) 3. Start the engine and check for leaks. 4. Check the oil level and add oil if necessary. 5. Recheck the engine coolant levels. Gartner Banana

D OIL PAN OIL PAN REMOVAL / INSTALLATION 1. Disconnect the negative battery cable. 2. Drain the engine oil. (Refer to page D-5.) 3. Remove the undercover. 4. Remove in the order shown in the figure, referring to Removal Note. 5. Install in the reverse order of removal, referring to Installation Note. 94--117 (9.5-11.9,69-86) 57-78 (5.8--8.0,42-57) 69-83 {7.0-8.5,51-61) GASKET, REPLAC 7.9--10.7 Nm {60-110 kgfan, 70-95 O-RING, REPLACE 'If 64-49 (6.!%9.1,4&65) 7.9-10.7 N.m (80-110 kgf.crn, 70-95 indbf] 1. Dipstick and pipe 5. Oil pan ............. 2. Intermediate shaft Removal Note page D- 9 ........... .......... Removal / lnstllation section N Installation Note page D-10 3. Engine mount nut 6. Oil strainer 7. Oil baffle ,' ............. Removal Note page D- 9 ............. 4. Crossmember installation bolt and nut Removal Note page D- 9 ............. ........... Removal Note page D- 9 Installation Note page D- 9 Gartner Banana

OIL PAN NOTCH NOTCH I 05UODX-209 Steps After Installation 1. Install the undercover. Oil pan 1. Remove all foreign material from the contact surfaces. 2. Apply silicone sealant to the shaded areas shown in the figure. 3. Install new gaskets onto the oil pump body and the rear cover with the projections in the notches shown in the fig- ure. 4. Apply a continuous bead of silicone sealant to the oil pan along the inside of the bolt holes and overlap the ends. 5. Install the oil pan with five minutes. Tightening torque 0: 7.9-10.7 N.m (80-110 kgf-cm, 70-95 in4bf) @: 64-49 N.m (6.5-9.1 kgf-m, 48-45 ft-lbf) 2. Connect the negative battery cable. 3. Fill with the specified amount and type of engine oil. (Refer to page D-5.) 4. Start the engine and check for leaks. 5. Check the oil level and add oil if necessary. Gartner Banana

RADIATOR RADIATOR REMOVAL I INSTALLATION 1. Disconnect the negative battery cable. 2. Drain the engine coolant. (Refer to page E-5 for WARNING and procedure.) 3. Remove the undercover. 4. Remove in the order shown in the figure. 5. Install in the reverse order of removal. 1. Air intake pipe 5. Coolant fan, condenser fan 2. Radiator hose 6. Radiator 3. Coolant reservoir hose Inspection . . . . . . . . . . . . . . . . . . . . . . below 4. Coolant fan motor connector, condenser fan motor connector INSPECTION Check for the following and repair or replace as necessary. 1. Cracks, damage, and water leakage. 2. Bent fins (repair with a screwdriver). 3. Distorted or bent radiator inlet. Steps After Installation 1. Install the undercover. _i 2. Connect the negative battery cable. 3. Fill the radiator with coolant. (Refer to page E-6 for WARNING and procedure.) Gartner Banana