Refer to Group 8D, Ignition System for more crank-
shaft position sensor information.
The engine will not operate if the PCM does not re-
ceive a crankshaft position sensor input.
ENGINE COOLANT TEMPERATURE SENSORÐPCM
INPUT
The coolant temperature sensor is installed in the
thermostat housing (Fig. 10) and protrudes into the
water jacket. The sensor provides an input voltage to
the powertrain control module (PCM) relating cool-
ant temperature. The PCM uses this input along
with inputs from other sensors to determine injector
pulse width and ignition timing. As coolant temper-
ature varies, the coolant temperature sensor's resis-
tance changes. The change in resistance results in a
different input voltage to the PCM.
When the engine is cold, the PCM will operate in
Open Loop cycle. It will demand slightly richer air-
fuel mixtures and higher idle speeds. This is done
until normal operating temperatures are reached.
Refer to Open Loop/Closed Loop Modes of Opera-
tion in this section of the group for more information.
EXTENDED IDLE SWITCHÐPCM INPUT
OPTIONAL POLICE PACKAGE ONLY
The extended idle switch is used to raise the en-
gine idle speed to approximately 1000 rpm. This is
when the shifter is in either the Park or Neutral po-
sition. A rocker-type 2-wire switch (extended idle
switch) is mounted to the instrument panel. This
switch will supply a ground circuit to the powertrain
control module (PCM).The switch is available
only with 4.0L engine when supplied with the
optional police package.
For testing and diagnosis of this switch and its cir-
cuit, refer to the MFI SystemÐGeneral Diagnosis
section of this group.
IGNITION CIRCUIT SENSEÐPCM INPUT
The ignition circuit sense input tells the powertrain
control module (PCM) the ignition switch has ener-
gized the ignition circuit. Refer to the wiring dia-
grams for circuit information.
MANIFOLD ABSOLUTE PRESSURE (MAP)
SENSORÐPCM INPUT
The MAP sensor reacts to absolute pressure in the
intake manifold. It provides an input voltage to the
powertrain control module (PCM). As engine load
changes, manifold pressure varies. The change in
manifold pressure causes MAP sensor voltage to
change. The change in MAP sensor voltage results in
a different input voltage to the PCM. The input volt-
age level supplies the PCM with information about
ambient barometric pressure during engine start-up
(cranking) and engine load while the engine is run-
ning. The PCM uses this input along with inputs
from other sensors to adjust air-fuel mixture.
The MAP sensor is mounted on the dash panel.
The sensor is connected to the throttle body with a
vacuum hose and to the PCM electrically.
Fig. 8 Sensor LocationÐ4.0L Engine
Fig. 9 Sensor LocationÐ2.5L Engine
Fig. 10 Coolant Temperature SensorÐTypical
JFUEL SYSTEM 14 - 21
OVERDRIVE/OVERRIDE SWITCH
On vehicles equipped with overdrive, the power-
train control module (PCM) regulates the 3-4 over-
drive up-shift and down-shift through the overdrive
solenoid.
Refer to Group 21 for more information.
OXYGEN (O2S) SENSORÐPCM INPUT
The O2S sensor is located in the exhaust down pipe
(Fig. 11). It provides an input voltage to the power-
train control module (PCM) relating the oxygen con-
tent of the exhaust gas. The PCM uses this
information to fine tune the air-fuel ratio by adjust-
ing injector pulse width.
The O2S sensor produces voltages from 0 to 1 volt.
This voltage will depend upon the oxygen content of
the exhaust gas in the exhaust manifold. When a
large amount of oxygen is present (caused by a lean
air-fuel mixture), the sensor produces a low voltage.
When there is a lesser amount present (rich air-fuel
mixture) it produces a higher voltage. By monitoring
the oxygen content and converting it to electrical
voltage, the sensor acts as a rich-lean switch.
The oxygen sensor is equipped with a heating ele-
ment that keeps the sensor at proper operating tem-
perature during all operating modes. Maintaining
correct sensor temperature at all times allows the
system to enter into closed loop operation sooner.
In Closed Loop operation, the powertrain control
module (PCM) monitors the O2S sensor input (along
with other inputs). It then adjusts the injector pulse
width accordingly. During Open Loop operation, the
PCM ignores the O2S sensor input and adjusts injec-
tor pulse width to a preprogrammed value (based on
other sensor inputs).
PARK/NEUTRAL SWITCHÐPCM INPUT
The park/neutral switch is located on the transmis-
sion housing and provides an input to the powertrain
control module (PCM). This will indicate that the au-
tomatic transmission is in Park, Neutral or a drivegear selection. This input is used to determine idle
speed (varying with gear selection), fuel injector
pulse width and ignition timing advance. Refer to
Group 21, Transmissions, for testing, replacement
and adjustment information.
POWER GROUND
The power ground is used to control ground circuits
for the following powertrain control module (PCM)
loads:
²Generator Field Winding
²8 volt (PCM) power supply
²Fuel Injectors
²Ignition Coil
POWER STEERING PRESSURE SWITCHÐPCM
INPUT
A pressure sensing switch is included in the power
steering system (mounted on the high-pressure line).
This switch will be on vehicles equipped with a 2.5L
engine and power steering. The switch (Fig. 12 YJ
Models or Fig. 13 XJ Models) provides an input to
the PCM. This input is provided during periods of
high pump load and low engine rpm; such as during
parking maneuvers. The PCM will then increase the
idle speed through the idle air control (IAC) motor.
This is done to prevent the engine from stalling un-
der the increased load.
When steering pump pressure exceeds 1896 kPa6
172 kPa (275625 psi) the PCM will increase the en-
gine idle speed. This will prevent the engine from
stalling.
SCI RECEIVEÐPCM INPUT
SCI Receive is the serial data communication re-
ceive circuit for the DRB scan tool. The powertrain
control module (PCM) receives data from the DRB
through the SCI Receive circuit.
Fig. 11 Heated Oxygen Sensor LocationÐTypical
Fig. 12 Power Steering Pump Pressure SwitchÐYJ
Models
14 - 22 FUEL SYSTEMJ
SPEED CONTROLÐPCM INPUT
The speed control system provides three separate
inputs to the powertrain control module (PCM); On/
Off, Set and Resume. The On/Off input informs the
PCM that the speed control system has been acti-
vated. The Set input informs the PCM that a fixed
vehicle speed has been selected. The Resume input
indicates to the PCM that the previous fixed speed is
requested.
The speed control operating range is from 50 km/h
to 142 km/h (35 to 85 mph). Inputs that effect speed
control operation are:
²Park/neutral switch
²Vehicle speed sensor
²Throttle position sensor
Refer to Group 8H for further speed control infor-
mation.
SENSOR RETURNÐPCM INPUT
Sensor Return provides a low noise ground refer-
ence for all system sensors.
THROTTLE POSITION SENSOR (TPS)ÐPCM INPUT
The Throttle Position Sensor (TPS) is mounted on
the throttle body (Figs. 14 or 15). The TPS is a vari-
able resistor that provides the powertrain control
module (PCM) with an input signal (voltage) that
represents throttle blade position. The sensor is con-
nected to the throttle blade shaft. As the position of
the throttle blade changes, the resistance of the TPS
changes.
The PCM supplies approximately 5 volts to the
TPS. The TPS output voltage (input signal to the
PCM) represents the throttle blade position. The
PCM receives an input signal voltage from the TPS.
This will vary in an approximate range of from 1
volt at minimum throttle opening (idle), to 4 volts at
wide open throttle. Along with inputs from other sen-
sors, the PCM uses the TPS input to determine cur-rent engine operating conditions. In response to
engine operating conditions, the PCM will adjust fuel
injector pulse width and ignition timing.
VEHICLE SPEED SENSORÐPCM INPUT
The vehicle speed sensor (Fig. 16) is located in the
extension housing of the transmission (2 wheel drive)
or on the transfer case extension housing (4 wheel
drive). The sensor input is used by the powertrain
control module (PCM) to determine vehicle speed and
distance traveled.
The speed sensor generates 8 pulses per sensor rev-
olution. These signals, in conjunction with a closed
throttle signal from the throttle position sensor, indi-
cate a closed throttle deceleration to the PCM. When
the vehicle is stopped at idle, a closed throttle signal
is received by the PCM (but a speed sensor signal is
not received).
Under deceleration conditions, the PCM adjusts the
idle air control (IAC) motor to maintain a desired
MAP value. Under idle conditions, the PCM adjusts
the IAC motor to maintain a desired engine speed.
Fig. 13 Power Steering Pump Pressure SwitchÐXJ
Models
Fig. 14 Throttle Position SensorÐ2.5L Engine
Fig. 15 Throttle Position SensorÐ4.0L Engine
JFUEL SYSTEM 14 - 23
AIR CONDITIONING (A/C) CLUTCH RELAYÐPCM
OUTPUT
The powertrain control module (PCM) activates the
A/C compressor through the A/C clutch relay. The
PCM regulates A/C compressor operation by switch-
ing the ground circuit for the A/C clutch relay on
and off. The relay is located in the Power Distribu-
tion Center (PDC) (Figs. 17 or 18). For the location of
the relay within the PDC, refer to label on PDC
cover.
When the PCM receives a request for A/C from A/C
evaporator switch, it will adjust idle air control (IAC)
motor position. This is done to increase idle speed.
The PCM will then activate the A/C clutch through
the A/C clutch relay. The PCM adjusts idle air con-
trol (IAC) stepper motor position to compensate for
increased engine load from the A/C compressor.
By switching the ground path for the relay on and
off, the PCM is able to cycle the A/C compressor
clutch. This is based on changes in engine operating
conditions. If, during A/C operation, the PCM senses
low idle speeds or a wide open throttle condition, itwill de-energize the relay. This prevents A/C clutch
engagement. The relay will remain de-energized un-
til the idle speed increases or the wide open throttle
condition exceeds 15 seconds or no longer exists. The
PCM will also de-energize the relay if coolant tem-
perature exceeds 125ÉC (257ÉF).
AUTO SHUT DOWN (ASD) RELAYÐPCM OUTPUT
The ASD relay is located in the Power Distribution
Center (PDC) (Figs. 17 or 18). For the location of this
relay within the PDC, refer to label on PDC cover.
The ASD supplies battery voltage to the fuel pump,
fuel injector, ignition coil, generator field winding
and oxygen (O2S) sensor heating element. The
ground circuit for the coil in the ASD relay is con-
trolled by the powertrain control module (PCM). The
PCM operates the relay by switching the ground cir-
cuit on and off.
The fuel pump relay is controlled by the PCM
through same circuit that the ASD relay is con-
trolled.
The powertrain control module (PCM) energizes
the fuel pump through the fuel pump relay. (The
PCM was formerly referred to as the SBEC or engine
controller). Battery voltage is applied to the relay
from the ignition switch. The relay is energized when
a ground is provided by the PCM. The relay is lo-
cated in the Power Distribution Center (PDC) (Figs.
17 or 18). For the location of fuel pump relay within
PDC, refer to label on PDC cover.
For the 1994 model year, the ballast resistor and
ballast resistor bypass relay are no longer used to
control the fuel pump circuit.
DATA LINK CONNECTORÐPCM OUTPUT
Refer to the previous paragraphs on Data Link
ConnectorÐPCM Input for information.
EMR LAMPÐPCM OUTPUT
The EMR lamp is not used for the 1994 model
year.
Fig. 16 Vehicle Speed SensorÐTypical
Fig. 17 PDCÐYJ Models
Fig. 18 PDCÐXJ Models
14 - 24 FUEL SYSTEMJ
FUEL PUMP RELAYÐPCM OUTPUT
The PCM energizes the fuel pump through the fuel
pump relay. Battery voltage is applied to the relay
from the ignition switch. The relay is energized when
a ground is provided by the PCM. Refer to Automatic
Shut Down Relay for additional information.
FUEL INJECTORSÐPCM OUTPUT
Six individual fuel injectors are used with the 4.0L
6 cylinder engine. Four individual fuel injectors are
used with the 2.5L 4 cylinder engine. The injectors
are attached to the fuel rail (Fig. 19).
The nozzle ends of the injectors are positioned into
openings in the intake manifold just above the in-
take valve ports of the cylinder head. The engine
wiring harness connector for each fuel injector is
equipped with an attached numerical tag (INJ 1, INJ
2 etc.). This is used to identify each fuel injector.
The injectors are energized individually in a se-
quential order by the powertrain control module
(PCM). The PCM will adjust injector pulse width by
switching the ground path to each individual injector
on and off. Injector pulse width is the period of time
that the injector is energized. The PCM will adjust
injector pulse width based on various inputs it re-
ceives.
During start up, battery voltage is supplied to the
injectors through the ASD relay. When the engine is
operating, voltage is supplied by the charging sys-
tem. The PCM determines injector pulse width based
on various inputs.
GENERATOR FIELDÐPCM OUTPUT
The powertrain control module (PCM) regulates
the charging system voltage within a range of 12.9 to
15.0 volts. Refer to Group 8A for charging system in-
formation.
GENERATOR LAMPÐPCM OUTPUT
IF EQUIPPED
If the powertrain control module (PCM) senses a
low charging condition in the charging system, it
will illuminate the generator lamp on the instrument
panel. For example, during low idle with all accesso-
ries turned on, the light may momentarily go on.
Once the PCM corrects idle speed to a higher rpm,
the light will go out. Refer to Group 8A, Battery/
Starting/Charging Systems for charging system in-
formation.
IDLE AIR CONTROL (IAC) MOTORÐPCM OUTPUT
The IAC motor is mounted on the throttle body
(Figs. 20 or 21) and is controlled by the powertrain
control module (PCM).
The throttle body has an air control passage that
provides air for the engine at idle (the throttle plate
is closed). The IAC motor pintle protrudes into the
air control passage and regulates air flow through it.
Based on various sensor inputs, the powertrain con-
trol module (PCM) adjusts engine idle speed by mov-
Fig. 19 Fuel InjectorsÐTypical
Fig. 20 IAC MotorÐ4.0L Engine
Fig. 21 IAC MotorÐ2.5L Engine
JFUEL SYSTEM 14 - 25
ing the IAC motor pintle in and out of the air control
passage. The IAC motor is positioned when the igni-
tion key is turned to the On position.
A (factory adjusted) set screw is used to mechani-
cally limit the position of the throttle body throttle
plate.Never attempt to adjust the engine idle
speed using this screw.All idle speed functions are
controlled by the PCM.
IGNITION COILÐPCM OUTPUT
System voltage is supplied to the ignition coil pos-
itive terminal. The powertrain control module (PCM)
operates the ignition coil.Base (initial) ignition
timing is not adjustable.The PCM adjusts ignition
timing to meet changing engine operating conditions.
The ignition coil is located near the ignition distrib-
utor (Fig. 22).
Refer to Group 8D, Ignition System for additional
information.
MALFUNCTION INDICATOR LAMPÐPCM OUTPUT
The Malfunction Indicator Lamp (formerly referred
to as the Check Engine Lamp) illuminates on the in-
strument panel each time the ignition key is turned
on. It will stay on for three seconds as a bulb test.
If the powertrain control module (PCM) receives an
incorrect signal, or no signal from certain sensors or
emission related systems, the lamp is turned on. This
is a warning that the PCM has recorded a system or
sensor malfunction. In some cases, when a problem is
declared, the PCM will go into a limp-in mode. This
is an attempt to keep the system operating. It signals
an immediate need for service.
The lamp can also be used to display a Diagnostic
Trouble Code (DTC). Cycle the ignition switch On-
Off-On-Off-On within three seconds and any codes
stored in the PCM memory will be displayed. This is
done in a series of flashes representing digits. Refer
to On-Board Diagnostics in the General Diagnosis
section of this group for more information.
RADIATOR FAN RELAYÐPCM OUTPUT
XJ MODELS ONLY
The electric radiator cooling fan used in XJ models
(equipped with 4.0L engine, heavy duty cooling
and/or air conditioning) is controlled by the power-
train control module (PCM) through radiator fan re-
lay. The relay is energized when coolant temperature
is above 103ÉC (217ÉF). It will then de-energize when
coolant temperature drops to 98ÉC (208ÉF). Refer to
Group 7, Cooling Systems for more information.
The relay is located in the power distribution cen-
ter (PDC) (Fig. 23).
The electric radiator cooling fan is not used on YJ
models.
SCI TRANSMITÐPCM OUTPUT
SCI Transmit is the serial data communication
transmit circuit for the DRB scan tool. The power-
train control module (PCM) transmits data to the
DRB through the SCI Transmit circuit.
SHIFT INDICATORÐPCM OUTPUT
Vehicles equipped with manual transmissions have
an Up-Shift indicator lamp. The lamp is controlled
by the powertrain control module (PCM). The lamp
illuminates on the instrument panel to indicate when
the driver should shift to the next highest gear for
best fuel economy. The PCM will turn the lamp OFF
after 3 to 5 seconds if the shift of gears is not per-
formed. The up-shift light will remain off until vehi-
cle stops accelerating and is brought back to range of
up-shift light operation. This will also happen if ve-
hicle is shifted into fifth gear.
The indicator lamp is normally illuminated when
the ignition switch is turned on and it is turned off
when the engine is started up. With the engine run-
ning, the lamp is turned on/off depending upon en-
gine speed and load.
Fig. 23 PDCÐXJ Models
Fig. 22 Ignition CoilÐTypical
14 - 26 FUEL SYSTEMJ
SPEED CONTROLÐPCM OUTPUT
Speed control operation is regulated by the power-
train control module (PCM). The PCM controls the
vacuum to the throttle actuator through the speed
control vacuum and vent solenoids. Refer to Group
8H for speed control information.
TACHOMETERÐPCM OUTPUT
The powertrain control module (PCM) supplies en-
gine rpm values to the instrument cluster tachome-
ter (if equipped). Refer to Group 8E for tachometer
information.
TORQUE CONVERTER CLUTCH RELAYÐPCM
OUTPUT
ALL 2.5L 4 CYL. WITH 3-SPEED AUTO. TRANS
4.0L 6 CYL. YJ MODELS WITH 3-SPEED AUTO.
TRANS
The transmission mounted torque converter clutch
(TCC) solenoid is used to control the torque con-
verter. The solenoid is controlled through the power-
train control module (PCM) and by the TCC relay.
This relay is used only on vehicles equipped with a
3-speed automatic transmission.
An electrical output signal is sent from the PCM to
the TCC relay after the PCM receives information
from the vehicle speed, MAP, throttle position and
engine coolant temperature sensors. After the TCC
relay receives this necessary information, it will send
a signal to the torque converter clutch solenoid to
control the torque converter.
On YJ models the TCC relay is located in the en-
gine compartment, on the cowl panel and near the
battery (Fig. 24). On XJ models the TCC relay is lo-
cated in the power distribution center (PDC) (Fig.
23).
OPEN LOOP/CLOSED LOOP MODES OF
OPERATION
As input signals to the powertrain control module
(PCM) change, the PCM adjusts its response to the
output devices. For example, the PCM must calculate
different injector pulse width and ignition timing for
idle than it does for wide open throttle (WOT). There
are several different modes of operation that deter-
mine how the PCM responds to the various input sig-
nals.
MODES
²Open Loop
²Closed Loop
During Open Loop modes, the powertrain control
module (PCM) receives input signals and responds
only according to preset PCM programming. Input
from the oxygen (O2S) sensor is not monitored dur-
ing Open Loop modes.
During Closed Loop modes, the PCM will monitor
the oxygen (O2S) sensor input. This input indicates
to the PCM whether or not the calculated injector
pulse width results in the ideal air-fuel ratio. This
ratio is 14.7 parts air-to-1 part fuel. By monitoring
the exhaust oxygen content through the O2S sensor,
the PCM can fine tune the injector pulse width. This
is done to achieve optimum fuel economy combined
with low emission engine performance.
The fuel injection system has the following modes
of operation:
²Ignition switch ON
²Engine start-up (crank)
²Engine warm-up
²Idle
²Cruise
²Acceleration
²Deceleration
²Wide open throttle (WOT)
²Ignition switch OFF
The ignition switch On, engine start-up (crank),
engine warm-up, acceleration, deceleration and wide
open throttle modes are Open Loop modes. The idle
and cruise modes, (with the engine at operating tem-
perature) are Closed Loop modes.
IGNITION SWITCH (KEY-ON) MODE
This is an Open Loop mode. When the fuel system
is activated by the ignition switch, the following ac-
tions occur:
²The powertrain control module (PCM) pre-posi-
tions the idle air control (IAC) motor.
²The PCM determines atmospheric air pressure
from the MAP sensor input to determine basic fuel
strategy.
²The PCM monitors the engine coolant temperature
sensor input. The PCM modifies fuel strategy based
on this input.
Fig. 24 TCC Relay LocationÐYJ Models
JFUEL SYSTEM 14 - 27
²Intake manifold air temperature sensor input is
monitored
²Throttle position sensor (TPS) is monitored
²The auto shut down (ASD) relay is energized by
the PCM for approximately three seconds.
²The fuel pump is energized through the fuel pump
relay by the PCM. The fuel pump will operate for ap-
proximately one second unless the engine is operat-
ing or the starter motor is engaged
²The O2S sensor heater element is energized
through the fuel pump relay. The O2S sensor input
is not used by the PCM to calibrate air-fuel ratio
during this mode of operation.
²The up-shift indicator light is illuminated (manual
transmission only).
ENGINE START-UP MODE
This is an Open Loop mode. The following actions
occur when the starter motor is engaged.
The powertrain control module (PCM) receives in-
puts from:
²Battery voltage
²Engine coolant temperature sensor
²Crankshaft position sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Starter motor relay
²Camshaft position sensor signal
The PCM monitors the crankshaft position sensor.
If the PCM does not receive a crankshaft position
sensor signal within 3 seconds of cranking the en-
gine, it will shut down the fuel injection system.
The fuel pump is activated by the PCM through
the fuel pump relay.
Voltage is applied to the fuel injectors with the
PCM. The PCM will then control the injection se-
quence and injector pulse width by turning the
ground circuit to each individual injector on and off.
The PCM determines the proper ignition timing ac-
cording to input received from the crankshaft posi-
tion sensor.
ENGINE WARM-UP MODE
This is an Open Loop mode. During engine warm-
up, the powertrain control module (PCM) receives in-
puts from:
²Battery voltage
²Crankshaft position sensor
²Engine coolant temperature sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Camshaft position sensor signal (in the distributor)
²Park/Neutral Switch (Gear indicator signalÐauto.
trans. only)
²Air conditioning select signal (if equipped)
²Air conditioning request signal (if equipped)Based on these inputs the following occurs:
²Voltage is applied to the fuel injectors with the
powertrain control module (PCM). The PCM will
then control the injection sequence and injector pulse
width by turning the ground circuit to each individ-
ual injector on and off.
²The PCM adjusts engine idle speed through the
idle air control (IAC) motor and adjusts ignition tim-
ing.
²The PCM operates the A/C compressor clutch
through the clutch relay. This is done if A/C has
been selected by the vehicle operator and requested
by the A/C thermostat.
²If the vehicle has a manual transmission, the up-
shift light is operated by the PCM.
²When engine has reached operating temperature,
the PCM will begin monitoring O2S sensor input.
The system will then leave the warm-up mode and
go into closed loop operation.
IDLE MODE
When the engine is at operating temperature, this
is a Closed Loop mode. At idle speed, the powertrain
control module (PCM) receives inputs from:
²Air conditioning select signal (if equipped)
²Air conditioning request signal (if equipped)
²Battery voltage
²Crankshaft position sensor
²Engine coolant temperature sensor
²Intake manifold air temperature sensor
²Manifold absolute pressure (MAP) sensor
²Throttle position sensor (TPS)
²Camshaft position sensor signal (in the distributor)
²Battery voltage
²Park/Neutral Switch (gear indicator signalÐauto.
trans. only)
²Oxygen sensor
Based on these inputs, the following occurs:
²Voltage is applied to the fuel injectors with the
powertrain control module (PCM). The PCM will
then control injection sequence and injector pulse
width by turning the ground circuit to each individ-
ual injector on and off.
²The PCM monitors the O2S sensor input and ad-
justs air-fuel ratio by varying injector pulse width. It
also adjusts engine idle speed through the idle air
control (IAC) motor.
²The PCM adjusts ignition timing by increasing
and decreasing spark advance.
²The PCM operates the A/C compressor clutch
through the clutch relay. This happens if A/C has
been selected by the vehicle operator and requested
by the A/C thermostat.
The optional Extended Idle Switch is used to raise
the engine idle speed to approximately 1000 rpm.
This is when the shifter is in either the Park or Neu-
tral position. A rocker-type 2-wire switch (extended
idle switch) is mounted to the instrument panel. This
14 - 28 FUEL SYSTEMJ