Page 4 of 74
ZF Automatic Transmissions Service Manual
Illustration I JaguarNumber 1 Description Notes
1 To
be issued I I I I
Fixing
11.
Tghtening Torque
(Nm)
TORQUE TIGHTENING SPECIFICATIONS
Description UseS Notes
1 To be issued
Item Description Data
1 I To be issued
Torque Converter: 3rd
1 ,oo: 1
4th 0,73: 1
Reverse 2,09: 1
Stall
speed 2100 RPM i 150 RPM
1 Transmission fluid: I Capacity I8,O Liters I
Transmission unit pressures:
Transmission
fluid type: Fill
I Esso 2D
I Esso 2D, 2E or 3 TOP-UP
Drive: Idle (stationary) 630-710 kPa
Drive: Full Throttle (stall) 780 - 950 kPa
1 Transmission weight: (including torque converter) I74,75 kg I
Transmission Ratios: IIst I 2,48 1 I
I2nd 11,481 I
Reverse: Idle (stationary) I 1070 - 1150 kPa
Reverse: Full
Throttle (stall) 1 1620 - 1780 kPa ~ ~~~
Issue 1 August 1994
Page 5 of 74
ZF Automatic Transmissions Service Manual
Item Description I
IC! Service Data (continued)
Data
Tra ns m i ssi on f I u i d :
Transmission fluid type: Capacity
9,5 Liters
Fill Esso 2D
TOP
-UP Esso 2D,2E or 3
Torque converter:
Transmission
weight: (including torque converter)
Transmission Ratios:
I 1st
I2nd
79,65 kg
2,48: 1
I1,48:1
4th
Reverse
Final drive
I3rd
0,73: 1
2,09: 1
3,58: 1
I1,OO:l
Nominal size (diameter)
Torque Stall speed
UK Specification
Federal Specification
280mm
322 Nm @ 2000 RPM
2000 RPM (+ 150 RPM)
1900 RPM (+ 150 RPM)
Ratio I I Gear train end-float I0,2mm to 0,4mm
Electrical data
Solenoid valves;
I MV1, MV2 and MV3 I28 - 60 ohms (33,5 ohms @ 200
Pressure regulator solenoid valve
Output shaft sensor 15-7 ohms
I300 ohms (+ 10%)
I Sensor air gap I0,5mm to 1,Omm I
iv Issue 1 August 1994
Page 9 of 74

ZF Automatic Transmissions Service Manual
Valve
Reverse Gear
Clutches 'B','D' and 'E' are
engaged.
As the front planet gear carrier of epicyclic gear set
'1' is
locked, the direction of output shaft rotation is reversed.
Epicyclic gear set
'2' also rotates as a solid block.
Summary of function
J4L-698
Fig. 1
Pressure regulating
1-2 shift valve
2
-3 shift valve
1.1.4
This housing contains the output shaft and speed governor and the parking lock mechanism. The governor comprises
two spring loaded valves, a spindle and a weight; the governor is influenced by centrifugal and hydraulic forces and
supplies a varying hydraulic pressure.
The parking lock pawl operates on
a toothed wheel attached to the output shaft speed governor; the mechanism is
operated from the selector (position 'I") by actuator rod.
Transmission Output Shaft Extension Housing
Varies line pressure as required
Line pressure to
C & C1 clutch valves and dampers
Line pressure to
C1 clutch (2nd); line pressure to B clutch (3rd)
1.1.5 Transmission Control Unit
The hydraulic control unit comprising a series of valve blocks housing the manual (selector) valve, control pistons and
pressure valves, is attached to the underside of the transmission housing; the unit controls the operation of the gear
train clutches and directs oil pressure to the appropriate system components (refer to illustrations, pages 5 to 7 ) to
operate the transmission. The valve blocks are connected to a main gallery plate.
Line pressure from the hydraulic pump is supplied initially to the pressure regulating valve, manual valve, governor,
3
-4 shift valve, 'E' clutch and damper, throttle valve, modulator valve and torque converter pressure (and reversing)
valve. The function of each of the valves in the control unit and the governor valve is summarised in the table below.
2nd gear inhibit
3
-4 shift valve
Throttle valve
Modulator
Converter
& Reversing
Reverse inhibit
F Clutch inhibit
Converter clutch hysteresis
Converter clutch lock
-up
Converter clutch damper
Clutch valves
& Dampers
Governor Line pressure
to 2
-3 shift valve
Line pressure to
E clutch (3rd); line pressure to F clutch (4th)
Throttle pressure to modulator and shift valves
Modulated throttle pressure fed to clutch dampers and valves
Line pressure to lock
-up clutch; lubrication oil to cooler
Line pressure to B
& D clutches
Governor pressure to 3
-4 shift valve inhibited in reverse
Governor pressure to converter clutch hysteresis valve
Line pressure to converter pressure valve
(D4 selected)
Aids quality of converter clutch application
Aids quality of clutch application relevant to modulator
& line pressures
Varies pressure in accordance with road speed
Issue 1 August 1994 4