1994 HONDA INTEGRA G1 T1

t5.Check the housing-to-outer rotor radial clearance.
Housing-to-Outer Rotol Radial Clearance:
Standard {Newl: O.1O -O.19 mm(O.oO4-O.OO7 in)
Servic€ Limit: O.2O mm {O,OO8 in)
Inspect both rotors and pump housing for scoring or
other damage. Replace parts il necessary.
Remove the old oil seal trom the oil pump.
Gently tap in the new oil seal until the special tool
bottoms on the PumP.
NOTE: The oil seal alone can be replaced without
removing the oil pump.
14.
15.
to-
OIL PUMP
8-11
1'lReassemble the oil pump, applying thread lockto the
pump housing screws.
Check that the oil pump turns freely.
Apply a light coat of oil to the seal lip.
Install the two dowel pins and new O-ring on the oil
pump.
Apply liquid gasket to the cylinder block mating sur-
face of the oil pump.
NOTE:
. Use liquid gasket, Part No. 08718-OOO1.
a Check that the mating surfaces are clean and dry
betore applying liquid gasket.
a Apply liquid gasket evenly, in a narrow bead cen-
tered on the mating surface.
a To prevent leakage of oil, apply liquid gasket to
the inner threads ot the bolt holes.
Do not install the parts if 20 minutes or more have
elapsed since applying liquid gasket. Instead.
reapply liquid gasket aftet removing the old
restclue.
After assembly, wait at least 20 minutes before
filling the engine with oil.
(cont'd)
18.
19.
20.

Oil Pump
DOWEL PINS
Removal/lnspection/lnstallation
(cont'd)
22. Install the oil pump on the cylinder block.a Apply grease to the lip of the oil pump seal.
Then, install the oil pump onto the crankshaft.
When the pump is in place, clean any excessgrease oll the crankshaft and check that the oil
seal lip is not distorted.
23. Install the oil screen.
24. Install the oil pan.
NOTE: Clean the oil pan gasket mating surtaces.
8 x 1.25 mm24 N.m (2.4 kgl.m,17 tbt.ftl
6 r 1.O mm1'l N.m {1.1 kgf.m,8 rbf.fr)
OIL PUMPApply liquid gasket tocylinder block matingsudace.
O-RINGApply engine oil
GASKETReplace.
6 x 1.O mm
OIL SCREEN
11 N.m ('l .1 kgf.m,8 tbf.trl
OIL PAN
6 x 1.O mm12 N.m {1.2 kgf.m, 9 lbf.ft}
8-12

lntake Manifold/Exhaust System
Intake Manifold
Replacement ............................... 9-2
Exhaust Manifold
Replacement ............................... 9-4
Exhaust Pipe and Muffler
Replacement ............................... 9-5

Intake Manifold
Replacement
NOTE: Use new O-rings and gaskets when reassembling.
CAUTION: Check for tolds or scratches on the aurface ot the gasket. Roplace with a now gasket it damagod,
81881 engine:
5r0.8mm6 N'm {0.6 kgl.m.4 rbr.ftlINTAKE AIRTEMPERATUREIIATI SENSOR
'*o*ot'u""'""N
5xO.8mm6 .m (0.6 kg{.m.4 tbf.ftl
O-RINGReplace.
IiITAKE MANIFOLDReplace iI cracked orit mating s!rtaces arodamag€o.
PURGE CONTROLSOLENOID VALVE
8 x 1.25 mm22 N.r 12.2 kgl.m,'16 tbt.ftt
IDLE AIR
GASKETSReplace.
I x 1.25 mm20 N.m (2.0 kgt.m.14 rbf.ftl
O.RINGReplace.{IACI VALVEBe careful notto damage.THROTTLE
8 x 1.25 mm
BODY
O-RINGSBeplace.
24 N.m (2.4 kgf'm,17 rbf.ft)
8 x 1.25 mm23 N.m (2.3 kgl.m,17 lbf.frl
BRACKET"o
aYc
g
/
1.25 mmN.m (2.4 kgl'm,rbf'ft1
8x2417
8 x 1.25 mm24 N.m (2.4 kgl'm.17 tbr.ftlTHERMOVALVE8e careful not todamage.
9-2

NOTE: Use new O-rings and gaskets when reassembling.
CAUTION: Chock for folds 01 scratches on th6 surfac6 of tho gaskot. Replace wilh a new gasket if damaged.
818C1 engino:
INTAKE MANIFOLDReplace il cracked oril mating surfaces are
5 x O.8 rnm6 N.m 10.6 kgl.m,4 tbt.ttl
lI
{,/
?,/
EVAP PURGE CONTROLVALVEdamageo.
IAT SENSOR
5xO.8mm6 N.m 10.6 kgf.m,4 tbf.ftl
INTAKE AIRBYPASS VALVE
IAC VALVEBe carelul notlo oamage.
O.RINGSReplace.
GASKETSReplace.
O.BI GReplace.
BODY
INTAKE MANIFOLDCHAMBER
8 x 1.25 mm23 N.rn 12.3 kgt'm,17 tbf.frl
I x 1.25 mm22 N.m 12.2 kgl.ft,t6 tbt.tt)
BRACKET
8 r 1.25 mm24 N.m {2.4 kgf.h,t7 rbr.ftl
8 x t.25 mfi24 N.m (2.4 lgf.m.17 tbt.ft)I r 1.25 lnm24 N.m 12.4 kgt.m,17 tbt.ftl
8 x 1.25 mm20 .m (2.0 kgt.m,14 tbf.ftl
THROTTLEAODY
FAST IDL€ THERMO VALVEBe carelul not to damage.
HEATER BYPASSPIPE
o-Rt GsReplace.
I x 1.25 mm24 N.m (2.4 kgl.m, 17lbf'ft|
9-3

Exhaust Manifold
Replacement
NOTE: Use new gaskets and seltiocking nuts when teassembling.
GASKETReplace.
€XHAUST MAt{IFOLD
I r 1.25 mm24 N.ln (2.4 kgf.m, l7 lbt.ft)
Z \
i...1%\
/ \-i
8x2417
tr l'A
| 1tr.
/\
t\
I
I1.25 mmN.m {2.4 kgf.m,tbf.ftl
8 x '1.25 mm3l N.m {3.2 kgf.m. 23 lbf.ltlReplace.
10 x 1.25 mm44 .m {4.5 kgl.rh. 33 lbf.ft}
Ss
R
A\

Exhaust Pipe and Muffler
Replacement
NOTE: Use new gaskets and
Bl88l engine:
selflocking nuts when reassembling.
HEAT SHIELDS
6 x 1.0 mm9.8 N.m l1.O kgf.m, 7.2 lbf.ftl
HEAT SHI€LD
SELF-LOCKIIIG NUT
,@\
10 x 1.25 mm33 N.m (3.4 kgt.m,25 tbf.fttReplace.HEATEO OXYGENSENSOR (HO2Sl
44 N.m 14.5 kgt.m,33 rbf.ftlI x 1.25 mm24 N.m 12.4 kgf.m,17 tbl.frl
BRACKET
GASKETSReplace.
SELF-LOCKING NUTS10 x 1,25 mm54 N'm 15.5 kgf'm,40 tbf.ftlReplace.
SELF-LOCKING NUT8 x 1.25 mm16 N.m {1.6 kgf.m,r2 tbt.frlReplace.
I x 1.25 mm22 N.m (2.2 kgl.m, r6lbt.ftlReplace.Tighten the flange nuts in steps,alternating side-to-side.
MUFFLER
EXHAUST
I,
^1
e
e
8 x 1.25 mm22 N.m 12.2 kgt.m, 16 lbf.ftlReplace.Tighten the bolts in steps,alternating side-to-side.
COVER
GASKETReplace.
THREE WAYCATALYTICCONVERTER
COVER
6 x 1.0 mm9.8 N.m l1.O kgf.m, 7.2 lbl.ttl
PIPE TIP
(cont'd)

Exhaust Pipe and Muffler
Replacement (cont'dl
NOTE: Use new gaskets and selt-locking nuts when reassembling.
818C1 engine:
HEAT SHIELOSEXHAUST PIPE
I
h€
TIP
6 x 1.0 mm9.8 N'm {1.O kgt.m, 7.2 lbf.ft)
EXHAUST PIPE B
GASKETReplace.
8 x 1.25 mm22 N.m 12.2 kgf.m, 16 lbf'ftlReplace.Tighten the bolts in steps,alternating side'to-side.
SELF,LOCKING NUT10 x 1.25 mm33 N.m {3.4 kgf.m,25 tbf.frlReplace.
COVERHO2544 N.m {4.5 kgf.m,33 tbf.fr)
I r 1.25 mm24 N.m 12.4 kgf.m,17 lbf.ftl
BRACKET
GASKETSReplace.
GASKETReplace.
EXHAUST PIPE A
COVER
SELF.LOCKING NUTS10 x 1.25 mm54 N.m 15.5 kgl.m,40 lbf.frlReplace.
6 x 1.O mm9.8 N.m (1.0 kgf.m, 7.2 lbt'ft|8 x 1.25 mm22 N.m 12.2 kgf.m, 16 lbl.ftlRepiace.
SELF-LOCKING NUT8 x 1.25 mm16 N.m 11.6 kgf.m,Tighlen rhe flange nuts in sreps, 12lbf.ftlalternating side-to-side. Replace.
MUFFLER
HEAT SHIELD