
Fluid  Leak Check 
After the vehicle has  been parked  for  a while, inspect the  surface under the 
vehicle  for water,  oil, fuel  or  other  fluids.  Water dripping  from the  air 
conditioning 
system after it has been  used is normal. If you notice fuel leaks 
or  fumes,  the causes  should be found  and  corrected at once. 
Lubrication 
Accelerator  Control  System 
Your  maintenance  schedule  will  tell you how often the accelerator  linkage 
pivot points  must  be lubricated.  See “Recommended 
Fluids and Lubricants” 
in the Tndex  for the  proper  lubricant to use. 
Accelerator  cables  and cruise  control  cables should  not  be lubricated. 
Any 
cab1e.s  that are worn  or are  hard  to pull  should be replaced. 
Hood Latches  and Hood Hinge 
Your  maintenance  schedule will tell you how often  to  lubricate  the hood 
latch and hood hinge assembly.  See “Recommended  Fluids and Lubricants” 
in the Index  for the proper  lubricant to use. 
Propeller  Shaft  Slip  Splines 
See your maintenance  schedule to find out how  often  the. slip  splines  must 
be  lubricated.  See “Recommended  Fluids and Lubricants” 
in the Index for 
the proper  lubricant  to  use. 
Constant  Velocity  Joints 
See your  mamtenance  schedule to find out how often the  constant velocity 
joints  must be lubricated.  See  “Recommended  Flui-ds and Lubricants” 
in the 
Index for the  proper  lubricant  to use. 
Body 
Normal use  of your vehicle will cause metal to metal wear at some  points on 
the cab  and body if they are not  lubricated. 
For  exposed  surfaces,  such as door  checks,  door  lock bolts,  lock striker 
plates, dovetail  bumper  wedges,  etc.,  a 
thin film of engine oil should  be 
applied. 
The  seat adjusters  and seat track should  be lubricated 
with chassis  grease. 
Door weather  strips and rubber  hood bumpers  should be wiped clean  with 
a 
rubber  lubricant. 
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Exhaust System 
To help prevent  damage to your exhaust  system, do not continue to  drive 
your  vehicle 
if you notice: 
Engine  misfiring 
Loss of performance 
0 Other unusual  operating  conditions 
Have  your engine  and exhaust  system serviced regularly. 
Three- Way Catalytic  Converter  (gas  engines) 
Your  vehicle’s  three-way  catalytic  converter  is designed to reduce the 
pollutants 
in your vehicle’s  exhaust. Use only unleaded fuel in your vehicle. 
If you  use leaded fuel, you could damage your three-way  catalytic converter 
and  other  engine  components. 
Three-  Way  Catalytic  Converter  (diesel  engines) 
Your vehicle’s  thre.e-way  catalytic  converter  is designed to reduce the 
particulates 
in your  vehicle’s  exhaust. If your vehicles three-way  catalytic 
converter  ever  needs to be replaced, 
it must  be  replaced with a three-way 
catalytic  converter intended for  use  with diesel engines 
only. 
Engine  Control  Module  System 
(All  TBI  equipped  vehicles  and  diesel  engine 
vehicles  below 
8,500 Ibs.  GVWR) 
Gasoline  Engines 
This  system  has  an oxygen  sensor (02 ) that helps keep your engine’s 
air-fuel  mixture at 
a proper  level.  Use only unleaded fuel in your vehicle. If 
you use leaded  fuel, you could  damage  your oxygen  sensor (02) and 
three-way  catalytic converter. 
Diesel  Vehicles  Below 8,500 LBS. GVWR 
This system monitors  engine speed and throttle position. It adjusts  exhaust 
gas  recirculation to limit  emissions. 
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Malfunction  Indicator 
(SERVICE  ENGINE SOON) Lamp 
The  Malfunction  Indicator (SERVICE ENGINE SOON) Lamp on your 
instrument  panel  lets you know  when 
your emission  system needs  service. 
The  light 
will come  on briefly  when  you start your  engine to let  you  know 
that  the system  is working.  If 
it does not come  on when you start  your 
engine, 
or if it comes  on and  stays  on while  you’re  driving,  your system 
may  need  service. Your vehicle  should still be  driveable, but 
you should 
have  your  system serviced right away. 
Secondary  Air  hjection Reaction  (AIR) System 
You  may  have this system.  It  has a control valve  that  will direct air  to  where 
it is  needed. If the  AIR  system  needs service, your Malfunction Indicator 
(SERVICE ENGINE SOON) Lamp  on your  instrument  panel will come on. 
Loading Your Vehicle 
SEE OWNERS MANUAL  FOR ADDITIONAL INFORMATION 
BlKG 
The Certification/Tire 
label  is found on the 
rear  edge  of the 
driver’s door  or 
in the 
Incomplete  Vehicle 
Document 
in the  cab. 
The  label  shows 
the size of your original  tires and the inflation pressures 
needed  to obtain the  gross weight capacity  of your vehicle.  This is called  the 
GVWR  (Gross  Vehicle  Weight  Rating).  The  GVWR  includes the weight of 
the vehicle,  all occupants,  fuel and cargo. 
The  Certification/Tire  label also tells 
you the maximum  weights  for the 
front and rear  axles,  called  Gross  Axle Weight  Rating (GAWR). To find out 
the  actual  loads on your  front  and rear axles, you need  to go  to a weigh 
station and weigh your vehicle.  Your dealer  can  help  you 
with this. Be sure 
to  spread  out  your  load equally 
on both sides of the centerline. 
Never exceed the  GVWR  for your vehicle,  or 
the GAWR for either  the front 
or  rear  axle. 
And, 
if you  do have a heavy  load,  you should  spread it out. 
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find the load on each tire and see the label  for the  minimum cold inflation 
pressures 
for that  load. 
NOTICE: 
Don’t  let  anyone  tell  you that underinflation or overinflation is 
all right. It’s not.  If  your  tires  don’t have enough  air 
(underinflation)  you can get: 
Too much  flexing 
Too much  heat 
Tire overloading 
Bad wear 
Bad  handling 
Bad fuel  economy. 
If your  tires  have too much air (overinflation),  you can get: 
Unusual wear 
Bad  handling 
Rough  ride 
‘Needless  damage  from  road  hazards. 
When io Check 
Check  your  tires once  a  month or more. Also, check the tire pressure of the 
spare  tire. 
How to Check 
Use a good quality  pocket-type gage to check tire pressure.  Simply  looking 
at the tires 
will not  tell  you the pressure, especially if you  have radial tires 
- which  may look properly  inflated even if they’re underinflated. 
If your  tires have valve  caps, be sure  to put them  back on. They help prevent 
leaks  by keeping out dirt  and moisture. 
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Underbody  Maintenance 
Chemicals used for  ice  and snow removal  and dust control  can collect  on 
the underbody.  If these  are  not removed,  accelerated  corrosion  (rust) can 
occur  on the underbody  parts  such  as fuel lines,  frame, 
floor pan, and 
exhaust  system even though  they have corrosion  protection. 
At  least every  spring,  tlush  these  materials  from the underbody 
with plain 
water.  Clean  any  areas where  mud and other  debris  can collect.  Dirt packed 
in closed  areas of the  frame  should be loosened  before being flushed.  Your 
dealer  or an underbody  vehicle  washing system can  do this for you. 
Chemical  Paint  Spotting 
Some  weather and  atmospheric  conditions  can create  a  chemical  fallout. 
Airborne  pollutants  can fall upon and attack painted  surfaces on your 
vehicle.  This  damage  can take two  forms:  blotchy, ringlet-shaped 
discolorations,  and small irregular dark  spots etched  into the paint  surface. 
Although  no defect 
in the paint  job causes  this,  GM will repair, at  no charge 
to the owner, the  surfaces of  new vehicles  damaged  by this fallout condition 
within  12 months  or  12,000  miles (20 
000 km) of purchase,  whichever 
comes  first. 
This  applies 
only to materials  manufactured  and sold  by General  Motors. 
Bodies, body  conversions or equipment 
not made  or sold  by General  Motors 
are  not  covered. 
Appearance  Care  Materials  Chart 
PART NO. 
1050172 
I050 173 
1050174  1050214 
1050244 
SIZE 
16 oz. (0.473L) 
16 oz. (0.473L) 
I6 
oz. (0.473L) 
32 
oz. (0.946L) 
16 oz. (0.473L) 
PRODUCT  USAGE 
Tar  and Road Oil 
Removes old 
Remover  waxes, polishes, 
tar and road 
oil 
Chrome  Cleaner  Removes rust and 
and Polish  corrosion 
on 
chrome  and 
stainless steel 
White Sidewall 
Tire  Cleaner 
Vinyl Leather 
Cleaner 
Fabric  Cleaner  Cleans 
white and 
black  tires 
Spot  and stain 
removal on 
leather  or 
vinyl 
Spot and stain 
removal  on cloth 
and fabric 
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Specification  Charts 
Replacement  Parts 
Replacement part numbers listed in this section are based on  the latest 
information available at the time 
of printing, and  are subject  to change. If a 
part listed in this manual is not  the same as the part  used in your vehicle 
when 
it was built,  or if you have  any questions, please contact  your GM 
truck  dealer. 
Engine  Identification - Gas  Engines 
Engine 
Type 
VIN  Code 
Fuel  System 
Produced  By 
Emissions 4.3L 
V6 
z 
TBI? 
U.S. 
LD*/HD** 
5.0L 
V8 
H 
TB 
I? 
U.S., CAN. 
LD 
"Light  Duty Emissions  with 
8500 GVWR and  below or: 
**Heavy Duty Emissions  with 
8501 GVWR and above 
?Throttle  Body Injection 
Engine  Identification - Gas  Engines  (cont.) 
Engine 
Type 
VIN Code 
Fuel  System 
Produced  By 
Emissions 5.7L 
V8 
K 
TB I? 
U.S., CAN. 
LD4:/HD** 
*Light  Duty Emissions  with 
8500 GVWR and below or: 
*:kHeavy  Duty  Emissions with 8501 GVWR and above 
?Throttle  Body Injection 
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Engine  ldenfificafion - Diesel  Engines 
Engine 
Type  VIN  Code 
Fuel  System 
Produced 
By 
Emissions 
6.5L 
V8 
P 
Diesel 
U.S. 
LD 
Wheel Nut Torque 
MODEL 
C 1500 
K 1500 & C-K  2500 
C-K  2500 (w/C6P) 
C-K  3500-Single  Rear 
Wheels 
C3500-Dual  Rear Wheels 
C3500  HD-Front 
C3500  HD-Rear 
6.5L 
V8 
S 
Turbo Diesel 
us. 
LD 
DESCRIPTION 
5 bolts (I41nm) 
6  bolts  (14mm) 
8 bolts ( I4mm) 
8 bolts (14mm) 
8 bolts  (14mm) 
5 bolts (5/8 in.) 
10 bolts (5/8 in.) 
6.5L 
V8 
F 
Turbo  Diesel 
U.S. 
HD 
TORQUE 
120 ft. Ibs.  (160  Nom) 
120 ft. lbs. ( 160 Nom) 
120 ft. lbs. (160  Nom) 
120  ft. lbs. 
(1 60 Nom) 
140  ft. Ibs.  (190  Nom) 
175 
ft. lbs.  (240  Nom) 
175 
ft. Ibs. (240 Nom) 
Cooling  System  Capacity 
ENGINE 
4.3L 
VIN QTY Without  A/C* QTY With AlC* 
2 10.9 Quarts (10.3 Liters)  10.9  Quarts (10.3 Liters) 
5 .OL H 17.5 Quarts (16.5 Liters) 18 Quarts (17 Liters) 
5.7L 
K 17.5 Quarts (16.5 Liters)  18 Quarts  (17 Liters) 
5.7L  w/3500 
K 26.5 Quarts (25 Liters)  27 Quarts  (25.5 Liters) 
HD 
6.5L P 25 Quarts (23.5 Liters) 
6.5L 
S 25  Quarts (23.5  Liters) 
6.5L 
F 26.5  Quarts (25 Liters) 
7.4L 
N 23 Quarts (22  Liters) 
7.4L 
w/3500 N 26.5  Quarts  (25 Liters) 
HD 
25 Quarts (23.5 Liters) 
25 Quarts  (23.5 Liters) 
26.5  Quarts  (25 Liters) 
25  Quarts (23.5 Liters) 
28.5  Quarts  (27 Liters) 
After refill, the  level MUST be checked  as  outlined under “Engine Cooling 
System” 
in Section  5. 
*All quantities are approximate. 
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Crankcase  Capacity 
ENGINE VIN QTY  Without  Filter* 
4.3L Z 4  Quarts  (3.8  Liters) 
5.7L** 
K 4  Quarts  (3.8  Liters) 
5 
.OL 
H 4  Quarts  (3.8  Liters) 
6.5L 
Pt - 
6.5L st - 
6.5L H- - 
7 .a* * N 6  Quarts  (5.7  Liters) 
QTY  With  Filter* 
4.5  Quarts  (4.3  Liters) 
5 Quarts  (4.8  Liters) 
5 Quarts  (4.8  Liters) 
7  Quarts 
(6.5 Liters) 
7  Quarts  (6.5  Liters) 
7  Quarts  (6.5  Liters) 
7  Quarts  (6.5  Liters) 
After  refill,  the  level  MUST  be  checked  as  outlined  under  “\
Engine  Oil  And 
Filter  Recommendations’’  in  Section 
5. 
*All  quantities  are  approximate. 
**Add  one  additional  quart  for  C3500 
HD Models. 
?Oil  filter  should  be  changed  at  EVERY  oil  change. 
Fuel Tank  Capacity 
TYPE 
GasolineDiesel  with  Short  Bed 
with  Long  Bed 
Crew  Cab  Standard 
Chassis-Cab  Models  Standard  (Side  Tank) 
Optional  (Rear  Tank) 
3500 
HD Models 
Standard  (Side  Tank) 
Optional  (Rear  Tank) 
QUANTITY 
26  Gallons  (98  Liters)  34  Gallons  (128  Liters) 
34  Gallons  (128  Liters) 
23  Gallons  (87  Liters) 
3 1  Gallons (1 17 Liters) 
23  Gallons  (87  Liters) 
3 1 Gallons (1 17  Liters) 
All  quantities  are  for  a  completely 
dry tank  and  are  approximate. 
I 
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