find the load on each tire and see the label for the minimum cold inflation
pressures
for that load.
NOTICE:
Don’t let anyone tell you that underinflation or overinflation is
all right. It’s not. If your tires don’t have enough air
(underinflation) you can get:
Too much flexing
Too much heat
Tire overloading
Bad wear
Bad handling
Bad fuel economy.
If your tires have too much air (overinflation), you can get:
Unusual wear
Bad handling
Rough ride
‘Needless damage from road hazards.
When io Check
Check your tires once a month or more. Also, check the tire pressure of the
spare tire.
How to Check
Use a good quality pocket-type gage to check tire pressure. Simply looking
at the tires
will not tell you the pressure, especially if you have radial tires
- which may look properly inflated even if they’re underinflated.
If your tires have valve caps, be sure to put them back on. They help prevent
leaks by keeping out dirt and moisture.
6-72
ProCarManuals.com
Engine ldenfificafion - Diesel Engines
Engine
Type VIN Code
Fuel System
Produced
By
Emissions
6.5L
V8
P
Diesel
U.S.
LD
Wheel Nut Torque
MODEL
C 1500
K 1500 & C-K 2500
C-K 2500 (w/C6P)
C-K 3500-Single Rear
Wheels
C3500-Dual Rear Wheels
C3500 HD-Front
C3500 HD-Rear
6.5L
V8
S
Turbo Diesel
us.
LD
DESCRIPTION
5 bolts (I41nm)
6 bolts (14mm)
8 bolts ( I4mm)
8 bolts (14mm)
8 bolts (14mm)
5 bolts (5/8 in.)
10 bolts (5/8 in.)
6.5L
V8
F
Turbo Diesel
U.S.
HD
TORQUE
120 ft. Ibs. (160 Nom)
120 ft. lbs. ( 160 Nom)
120 ft. lbs. (160 Nom)
120 ft. lbs.
(1 60 Nom)
140 ft. Ibs. (190 Nom)
175
ft. lbs. (240 Nom)
175
ft. Ibs. (240 Nom)
Cooling System Capacity
ENGINE
4.3L
VIN QTY Without A/C* QTY With AlC*
2 10.9 Quarts (10.3 Liters) 10.9 Quarts (10.3 Liters)
5 .OL H 17.5 Quarts (16.5 Liters) 18 Quarts (17 Liters)
5.7L
K 17.5 Quarts (16.5 Liters) 18 Quarts (17 Liters)
5.7L w/3500
K 26.5 Quarts (25 Liters) 27 Quarts (25.5 Liters)
HD
6.5L P 25 Quarts (23.5 Liters)
6.5L
S 25 Quarts (23.5 Liters)
6.5L
F 26.5 Quarts (25 Liters)
7.4L
N 23 Quarts (22 Liters)
7.4L
w/3500 N 26.5 Quarts (25 Liters)
HD
25 Quarts (23.5 Liters)
25 Quarts (23.5 Liters)
26.5 Quarts (25 Liters)
25 Quarts (23.5 Liters)
28.5 Quarts (27 Liters)
After refill, the level MUST be checked as outlined under “Engine Cooling
System”
in Section 5.
*All quantities are approximate.
6-92
ProCarManuals.com
Crankcase Capacity
ENGINE VIN QTY Without Filter*
4.3L Z 4 Quarts (3.8 Liters)
5.7L**
K 4 Quarts (3.8 Liters)
5
.OL
H 4 Quarts (3.8 Liters)
6.5L
Pt -
6.5L st -
6.5L H- -
7 .a* * N 6 Quarts (5.7 Liters)
QTY With Filter*
4.5 Quarts (4.3 Liters)
5 Quarts (4.8 Liters)
5 Quarts (4.8 Liters)
7 Quarts
(6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
7 Quarts (6.5 Liters)
After refill, the level MUST be checked as outlined under “\
Engine Oil And
Filter Recommendations’’ in Section
5.
*All quantities are approximate.
**Add one additional quart for C3500
HD Models.
?Oil filter should be changed at EVERY oil change.
Fuel Tank Capacity
TYPE
GasolineDiesel with Short Bed
with Long Bed
Crew Cab Standard
Chassis-Cab Models Standard (Side Tank)
Optional (Rear Tank)
3500
HD Models
Standard (Side Tank)
Optional (Rear Tank)
QUANTITY
26 Gallons (98 Liters) 34 Gallons (128 Liters)
34 Gallons (128 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
23 Gallons (87 Liters)
3 1 Gallons (1 17 Liters)
All quantities are for a completely
dry tank and are approximate.
I
6-93
ProCarManuals.com
Service Replacement Part and Filter
Recommendations
- Gas Engines
Engine
VIN
Oil Filter
Air Cleaner Filter
PCV Valve
Spark Plugs*
Fuel Filter Radiator Cap
4.3L
z
PF52
A178CW. CV789C
.CR43TS
GF48
1
RC36
5.OL
H
PF1218T A348C
cv774c
.CR43TS GF48
1
RC36
5.7L
K
PF1218t A348C
cv774c
.CR43TS GF48 1
RC36
“four Wheel Drive Vehicle -use a PF52 oil filter
*Use AC copper-cored resister type spark plugs
Service Replacement Part and Filter
Recommendations
- Diesel Engines
Engine
VIN
Oil Filter
Air Cleaner
Fuel Filter Surge Tank Cap 6.5L
P
PF1218
A9 17C
TP 1006
RC33
6.5L
S
PF1218 A917C
TP 1006
RC33
7.4L
N
PF1218 A348C
cv774c
.CR43TS GF48
1
RC36
6.5L
F*
PF1218 A917C
TP 1006
RC33
“Heavy Duty Emission Engine
Air Conditioning Refrigerants
Not all air conditioning refrigerants are the same. If the air conditioning
system in your vehicle needs refrigerant, be sure the proper refrigerant is
used.
If you’re not sure, ask your GM dealer. For additional information, see
your “Warranty and Owner Assistance Information” booklet.
Air Conditioning Refrigerant Capacity
TYPE
Refrigerant R 134A
QTY
2.25 lbs. (1.020 kg)
6-94
ProCarManuals.com
10.
11.
12.
13.
14.
15.
16.
17.
SPARK PLUG REPLACEMENT* - Replace spark plugs with the
type listed in Section
6. See “Specification Charts” in the Index.
SPARK PLUG WIRE INSPECTION - Clean wires and inspect for
bums, cracks or other damage. Check the wire boot
fit at the distributor
and at the spark plugs. Replace wires
as needed.
-f‘A fluid loss in these systems may indicate a problem. Have them
inspected and repaired at once.
EGR SYSTEM INSPECTION* - Conduct EGR SYSTEM CHECK
as described in the Service Manual.
ELECTRONIC VACUUM REGULATOR VALVE (EVRV)
INSPECTION*
- Inspect filter for excessive contamination or
plugging. If required, clean element with
a solution of biodegradable
soap and water, let dry and reinstall element.
ENGINE TIMING CHECK AND DISTRIBUTOR CHECK
(SOME MODELS)*$
- Adjust timing to underhood label
specifications. Inspect the inside and outside of the distributor cap
and
rotor for cracks, carbon tracking and corrosion. Clean or replace as
needed.
FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove
fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
THERMOSTATICALLY CONTROLLED AIR CLEANER
INSPECTION*A
- (If so equipped.) Inspect all hoses and ducts for
proper hook-up. Be sure
the valve works properly.
SINGLE ENGINE ACCESSORY DRIVE (SERPENTINE) BELT
INSPECTION*
- Inspect belt. Look for cracks, fraying, wear, and
proper tension. Adjust or replace
as needed.
* An Emission Control Service
ANoise Emission Control Service
$The California Air Resources Board has determined that the failure to
perform this maintenance item will not nullify the emission warranty
or
limit recall liability prior to the completion of the vehicle useful life.
General Motors, however, urges that all recommended maintenance
services be performed at
the indicated intervals and the maintenance be
recorded.
7-20
ProCarManuals.com
Secondary
Hood Release
See Page 6-15.
Fluid
See Page 6-45.
engines, use 87
octane (or higher)
unleaded gasoline
only.
For diesel engines,
use at least
1 D
diesel fuel. For fuel
tank capacity
See Page 6-93.
Cold Tire /
Pressure
See the
Certificationflire
label on the
inside rear edge
of the driver's
door.
See Page 6-65,6-71.
, Battery
Your vehicle's
Delco Freedom
battery never
needs to have water added.
See Page 6-52.
Cooling System
coolant only at
the coolant
recovery tank
(gasoline engine)
or
only at the
coolant surge
tank (diesel engine). The
fluid
level should be at
the COLD mark.
See Page 6-38.
3 Check and add
Transmission
Fluid
See Page 6-30.
- Spare Tire
Pressure
See the
Certificatisnflire
label on the inside
rear edge
of the
driver's door.
See Page 6-71.
7-31
ProCarManuals.com
C
Camper Wiring Harness ........................................... 2-83
Capacities/Specification Charts ..................................... 6-91
CarbonMonoxide
............................................... 2-33
CargoLamp
.................................................... 2-52
Cassette Tape Player (see “Audio Systems”
)
Catalyticconverter .............................................. 6-64
Certificationire Label
........................................... 6-65
Changing a Flat Tire
......................................... 5-26, 5-32
Chemical Paint Spotting
........................................... 6-87
Child Restraints (See “Safety Belts”)
CHMSLFeedWire
.............................................. 2-82
Cigarette LightedAshtrays
..... ................................... 2-52
Circuit Breakers (See “Fuses”)
Cleaning
Finishcare
.................................................. 6-85
Glass
....................................................... 6-84
Insideofvehicle
.............................................. 6-81
Instrumentpanel. Top
.......................................... 6-83
Outsideofvehicle
............................................. 6-84
Special Problems
.............................................. 6-82
VinylorLeather
.............................................. 6-83
Wheels and Tires
.............................................. 6-86
Windshield
.................................................. 6-84
Clock
......................................................... 3-18
AM-FM Stereo Audio System with Cassette Deck
................... 3-11
AM-FM Stereo Audio System with Cassette Deck and Equalizer
... 3-14. 3-18
Conversion to Chassis Cab
........................................ 6-70
Coolant (See “Engine”)
Cooling System Capacity
.......................................... 5-17
Crankcase Capacity
.............................................. 6-93
Increasespeed
............................................... 2-46
CruiseControl
.................................................. 2-44
EraseSpeedMemory .......................................... 2-48
OnHills
..................................................... 2-48
Passing
..................................................... 247
Reducespeed
................................................ 2-47
Resume
..................................................... 2-46
Set
......................................................... 2-45
ToGetOutOf
................................................ 2-48
Customer Assistance for the Hearing or Speech Impaired
................. 8-3
Customer Satisfaction Procedure
..................................... 8-2
Daytime Running Lights (Canada Only)
......................... 2.50, 2.75
Indicator Light
.......................................... 2.50. 2.75
Diesel Fuel (See “Fuel”)
DomeLights
.................................................... 2-51
Doors
.......................................................... 2-7
Locks ........................................................ 2-5
Driving Across an Incline
............................................. 4-21
After Off-Road Driving
........................................ 4-22
2
ProCarManuals.com
F
FanNoise ...................................................... 5-25
Filter Replacement Chart
.......................................... 6-94
Finish Care
........................................................ 6-85
Damage
..................................................... 6-86
Automatic Transmission
........................................ 6-30
Brake
....................................................... 647
Coolant
..................................................... 5-17
Capacities .............................................. 6-92, 6-93
FrontAxle
................................................... 6-37
Hydraulicclutch
.............................................. 6-35
LeakCheck
............................................. 6-47. 6-51
ManualTransmission .......................................... 6-33
Power Steering
............................................... 6-43
Radiator
..................................................... 5-17
Rear Axle ................................................... 6-39
Recommended Fluids
.......................................... 7-25
Transfer Case
................................................ 6-36
Windshield Washer
............................................ 6-45
Four-WheelDrive ............................................... 244
Transfer Case
........................................... 2-35, 6-36
Front Axle ................................................... 6-37
Fuel (Diesel Engines)
............................................. 6-11
Cold Weather Operation ......................................... 6-6
Filter Replacement ............................................ 6-11
Fuel Requirements ............................................. 6-4
Gage
....................................................... 2-78
RunningOutOf
.............................................. 6-10
Tankcapacity ................................................ 6-93
WaterinFuel
................................................. 2-71
Fuel (Gasoline Engines)
............................................ 6-4
FillingYourTank
............................................. 6-13
Foreign Countries
............................................. 6-12
Gage
....................................................... 2-78
Gasolines for Cleaner Air
........................................ 6-5
Tankcapacity
................................................ 6-93
Fuses and Circuit Breakers
................................... 6-64. 6-96
FuseBlock ............................................. 6-63, 6-95
Headlights
.............................................. 6-62-6-97
Trailer Wiring Harness
......................................... 6-62
Windshield Wipers
....................................... 6-45, 6-96
Fluid
Power Windows and Other
Power Options ......................... 6-62
Gages ......................................................... 2-78
Coolant Temperature Gage
...................................... 2-79
FuelGage
................................................... 2-78
Odometer
................................................... 2-68
Oil Pressure Gage ............................................. 2-80
Speedometer
................................................. 2-68
4
ProCarManuals.com