Page 291 of 404
To Check Coolant
When your engine is cold, the coolant level should be at the COLD mark,
or a little higher. When your engine is warm, the level should be above the
COLD mark.
If this light comes on,
it means you’re low
on engine coolant.
To Add Coolant
If you need more coolant, add the proper mix at the surge tnnk, but only
when the engine is cool.
Open the air bleed valve on the thermostat housing to allow trapped air
out
of the system. Close the bleed valve when coolant begins to flow out.
I A CAUTION:
nrning the surge tank pressure cap when the engine and
radiator are hot can allow steam and scalding liquids to blow
out:
and burn you badly. Never turn the surge tank pressure cap -
even a little - when the engine and radiator are hot.
A CAUTION:
You can be burned if you spill coolant on hot engine parts.
Coolant contains ethylene glycol, and it will burn if the engine
parts are hot enough. Don’t spill coolant on
a hot engine.
6-41
ProCarManuals.com
Page 293 of 404

NOTICE:
Your surge tank pressure cap is a unique 15 psi (105 kPa)
pressure-type cap for use with surge tank cooling systems only.
It must be tightly installed to prevent coolant
loss and possible
engine damage from overheating. Be sure the arrows on the cap
line up with the top tube
of the coolant surge tank.
Thermostat
Engine coolant temperature is controlled by a thermostat in the engine
coolant system. The thermostat stops
the flow of coolant through the
radiator
until the coolant reaches a preset temperature.
When
you replace your thermostat, an AC" thermostat is recommended.
Power Steering Fluid
NOTICE:
Always turn the engine off before checking or adding power
steering fluid. The power steering pump cap is close to the fan
and other moving parts.
How To Check Power Steering Fluid
Unscrew the cap and
wipe the dipstick
with
a clean rag. Replace
the cap and completely
tighten it. Then
remove the cap again
and
look at the fluid
level on the dipstick.
6-43
ProCarManuals.com
Page 366 of 404

Explanation Of Scheduled Mainienance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed in this section. Make sure
whoever services your vehicle uses these. All parts should be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1. ENGINE OIL AND OIL FILTER CHANGE“‘ - ALWAYS USE
SJ3 ENERGY CONSERVING I1 (GASOLINE ENGINE) OR CF-4/SH
(DIESEL ENGINE) QUALITY OILS
OF THE PROPER VISCOSITY.
To determine the preferred viscosity oil for your vehicle’s engine (e.g.
SAE 5W-30 or 10W-30), see “Engine Oil”
in the Index.
2. CHASSIS LUBRICATION - Lubricate the front suspension, king
pin bushings, steering linkage, transmission, and transfer case shift
linkage, parking brake cable guides, rear driveline center splines and
front axle propshaft splines, brake pedal springs, and clutch pedal
springs at the intervals specified.
If you have a 3500
HD, lubricate the king pins and king pin bushings,
every
1,500 miles (2500 km) for Maintenance Schedule I, or every
3,000 (5000 km) for Maintenance Schedule 11.
Ball joints and king pin bushings should not be lubricated unless their
temperature
is 10” F (-12”C), or higher. When the weather is cold, let
them warm up before lubrication or
they could be damaged.
Also, be sure
to check all the vehicle fluid levels at this time.
3.
CLUTCH FORK BALL STUD LUBRICATION (5-SPEED
MANUAL TRANSMISSION WITH DEEP LOW
) - Lubricate the
clutch fork ball stud through the fitting
on the clutch housing.
Lubricant must be added “sparingly” to
the fitting, as only .0066 lb.
(.003 kg) is required to lubricate the ball stud surface. Do not add
lubricant more often than the intervals
in the Maintenance Charts. Too
much lubricant will damage the clutch assembly.
4. COOLING SYSTEM SERVICE”’? - Drain, flush and refill system
with new coolant. See “Engine Coolant” in the Index for
the proper
coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Tighten all hose clamps (except constant tension clamps).
Remove debris and clean the outside of the radiator and air
conditioning condenser. Wash the radiator neck.
To ensure proper
operation, pressure test.
the radiator and cap.
* An Emission Control Service
?A fluid
loss in these systems may indicate a problem. Have them
inspected and repaired at once.
7-18
ProCarManuals.com
Page 378 of 404
Service Station Checks
It is important for you or a service station attendant to perform these
under-hood checks at each fuel fill.
Check the engine oil level and add if necessary.
Check the engine coolant level in the recovery bottle and add \
if
necessary.
Check the windshield washer fluid level and add if necessary.
See these items in the Index for information on how to check them.
7-30
ProCarManuals.com
Page 379 of 404
Secondary
Hood Release
See Page 6-15.
Fluid
See Page 6-45.
engines, use 87
octane (or higher)
unleaded gasoline
only.
For diesel engines,
use at least
1 D
diesel fuel. For fuel
tank capacity
See Page 6-93.
Cold Tire /
Pressure
See the
Certificationflire
label on the
inside rear edge
of the driver's
door.
See Page 6-65,6-71.
, Battery
Your vehicle's
Delco Freedom
battery never
needs to have water added.
See Page 6-52.
Cooling System
coolant only at
the coolant
recovery tank
(gasoline engine)
or
only at the
coolant surge
tank (diesel engine). The
fluid
level should be at
the COLD mark.
See Page 6-38.
3 Check and add
Transmission
Fluid
See Page 6-30.
- Spare Tire
Pressure
See the
Certificatisnflire
label on the inside
rear edge
of the
driver's door.
See Page 6-71.
7-31
ProCarManuals.com