1994 CHEVROLET TRACKER check engine

Replacement Bulbs
Back-up ........................................................ 1156
Dome
...................................................... 96051559
Center High-Mounted Stop
........................................... 921
Front Parking and
Turn Signal .................................... 1157 NA
Headlight (Halogen) ............................................... 9004
Heater
or Air Conditioning Control ............................... 96052599
Charging System
............................................ 9433 184
Engine Oil Pressure
.......................................... 9433 184
4WD
...................................................... 9433184
Headlight High Beam
......................................... 9433 184
Instrument Cluster
............................................. 9605 156
Rear Defogger Switch ......................................... 9606 1736
Rear Hazard and
Turn Signal ........................................ 1156
Rear Wipermasher Switch
..................................... 9606 1736
Indicator and Warning
Brake
..................................................... 9433184
CheckEngine
............................................... 9433184
SafetyBelt
................................................. 9433184
Turnsignal
................................................. 9433184
Licenseplate
..................................................... 194
Lighter
...................................................... 9433184
Rearparkingandstop
............................................. 1157
Sidemarker ......................................... ............ 194
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Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Air Conditioning”
............. See the refrigerant information label under hood.
Automatic Transmission Drain and Refill
....................................... 3.0 qt. (2.8 L)**
Overhaul ............................................. 5.4 qt. (5.1 L)
Automatic Transmission ................................ 5.5 qt. (5.2 L)
Manual Transmission ................................... 5.6 qt. (5.3 L)
With Filter Change ..................................... 4.5 qt. (4.2 L)*
Without Filter Change .................................. 4.2 qt. (4.0 L)
Front Differential ........................................ 1.1 qt. (1 .O L)
Fuel Tank ............................................. 11.1 gal. (42 L)
Manual Transmission
Cooling System
Crankcase
Four-wheel Drive
.................................... 1.6 qt. ( 1.5 L) **
Two-Wheel Drive ..................................... 1.8 qt. (1.7 L) **
Rear Differential ........................................ 2.3 qt. (2.2 L)
Transfer Case ........................................... 1.8 qt. ( 1.7 L)
T Not all air conditioning refrigerants are the same. If the air conditioning system
in your vehicle needs refrigerant, be sure the proper refrigerant is used. If you’re
not sure, ask your Geo dealer.
* When changing the oil filter, additional oil may be needed. Recheck the oil level
after filling. See “Engine Oil”
in the Index.
** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual
Transmission Fluid”
in the Index.
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.
IMPORTANT:
KEEP THE ENGINE OIL
AT THE PROPER
LEVEL AND CHANGE AS
RECOMMENDED
This part covers the
maintenance required
for your
Geo . Your vehicle needs these
services to retain its safety.
dependability and emission
control performance
.
Maintenance Schec
Section
Introduction: A Word about Maintenance ........................
A .
B .
C .
D .
E .
Your Vehicle and the Environment .........................
How This Part Is Organized ............................
Scheduled Maintenance Services ........................
Using Your Maintenance Schedule .......................
Selecting the Right Schedule ............................
Schedule1 .......
Schedule11 ............................................
Owner Checks and Services .........
At Each Fuel Fill .......
At Least Once a Month .................. .......
At Least Twice a Year .........
AtLeastOnceaYear ..................................
Periodic Maintenance Inspections ...........................
Recommended Fluids and Lubricants ........................
MaintenanceRecord ......................................
................................
Explanation of Scheduled Maintenance Services ..............
....................
.........................
...................
ule
Protection
Plan
Have you purchased the GM Protection Plan? The Plan
supplements
your new car warranties .
See your GM dealer for details .
204
204
204
205
205
205
206
210
214
218
218 219
219 220
223
225
228
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Maintenance Schedule
Section A: Scheduled Maintenance Services (cont.)
Schedule / (Cont.)
* An Emission Control Service.
t The US. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will
not nullify the emission
warranty or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section E: Maintenance Record.”
WHAT TO SERVICE
See “Explanation of Scheduled
Schedules
I and 11.
ITEM NO. Maintenance Services” following
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occurs first).
14
Air Cleaner Filter Replacement* See “Explanation of Scheduled
Maintenance
Services” following Schedules
I and 11.
15 I Fuel Tank, Cap and Lines Inspection*t I
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
16
Every
80,000 miles (133 000 km). Heated
Oxygen Sensor Replacement*
18 Every
100,000 miles
(166 000 km).
Fuel Injector Inspection”
17 Every
30,000 miles (50 000 km)
or 30 months. Fuel Filter Replacement*
l9 I
Evaporative Emissions Canister
Replacement* I Every 100,000 miles (166 000 km).
Engine Control Module (ECM) and 2o Associated Sensors Inspection* Every 100,000 miles (1 66 000 km).
21 Every
100,000 miles (166 000 kml
Three Wav Catalvtic Converter Inspection* 22
Every 60,000 miles (100 000 km). Emission
System Hoses Inspection*
~~ I - \--- ~~
23 I Engine Timing and Distributor Check* I Every 60,000 miles (100 000 km).
24
Every 60,000 miles (100 000 km). Brake Fluid
Service 28
Every 60,000 miles (100 000 km) or 60 months.
Wiring Harness and Connectors Inspection* 27
Every 7,500 miles (12 500 km) or 7.5 months.
Power Steering System Inspection 26
Every 15,000 miles (25 000 km).
Valve Lash (Clearance) Inspection* 25
Every 15,000 miles (25 000 km).
Engine Idle Speed Check*?
. . ,208
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Maintenance Schedule
Section A: Scheduled Maintenance
Schedule /I (Cont.)
* An Emission Control Service.
t The US. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to perform this
maintenance item will not nullify the emission
warranty or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section E: Maintenance Record.”
-
ITEM NO.
20
21
-
Services (Cont.)
WHAT TO SERVICE
See “Explanation of Scheduled
Maintenance Services” following
Schedules
I and 11.
Air Cleaner Filter Replacement*
Fuel Tank, Cap and Lines Inspection*?
Fuel Filter Replacement*
Fuel Injector Inspection* Heated Oxygen Sensor Replacement*
Evaporative Emissions Canister
Replacement*
Engine Control Module (ECM) and
Associated Sensors Inspection”
Emission System Hoses Inspection*
Three Way Catalytic Converter Inspection*
Engine Timing and Distributor Check*
Engine Idle Speed Check*?
Valve Lash (Clearance) Inspection*
Power Steering System Inspection
Wiring Harness and Connectors Inspection*
Brake Fluid Service
WHEN TO PERFORM
Miles (kilometers) or Months
(whichever occurs first).
See “Explanation of Scheduled Maintenance
Services” following Schedules
I and 11.
See “Explanation
of Scheduled Maintenance
Services” following Schedules I and
11.
Every 30,000 miles (50 000 km) or 30 months.
Every
100,000 miis (166 000 km).
Everv 80.000 miles (1 33 000 km).
Every
100,000 miles (166 000 km).
Every
100,000 miles (166 000 km).
Everv
60.000 miles (100 000 km). ~~
Every 100,000 miles (166 000 km).
Every
60,000 miles (100 000 km).
Every
15,000 miles (25 000 km).
Every
15,000 miles (25 000 km).
Every
7,500 miles (12 500 km) or 7.5 months.
Every
60,000 miles (100 000 km) or 60 months.
Every
60,000 miles (100 000 km).
. . .212
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Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
&planation of Scheduled
Maintenance Services
?allowing are explanations of the services
isted in Schedule
I and Schedule II.
he proper fluids and lubricants to use are
.isted
in Section D. Make sure whoever
rervices your vehicle uses these. All parts
should be replaced and all necessary
repairs done before you or anyone else
~ives the vehicle.
NOTE: To determine your engine’s
displacement and code, see
“Engine Identification” in the
Index.
ITEM
NO. SERVICE
1 -e Oil and Filter Change* -
Always use SH or SG Energy
Conserving
II oils of proper
viscosity. The
“SH” or “SG”
designation may be shown
alone, or in combination with
others, such as “SHKD,”
“SH,
SG, CD,” “SG/CD,” etc.
* An Emission Control Service.
ITEM
NO. SERVICE
2
3
4
To determine the preferred
viscosity for your vehicle’s
engine (e.g.,
SAE 5W-30 or SAE
10W-30), see “Engine Oil” in
the Index.
Tire Wheel Rotation and
Jnspectioq
- For proper wear and
maximum tire life, rotate your
tires following the instructions
in this manual. See
“Ties,
Inspection and Rotation’’ in the
Index. Check the tires for
uneven wear or damage.
If you
see irregular or premature wear,
check the wheel alignment.
Check for damaged wheels also.
Fan (Water Pump) Drive Belt
Servk
- Inspect and adjust if
necessary at
30,000 mile
(50 000 km), or 30 month
intervals. Replace the belt at
60,000 miles (100 000 km) and
120,000 miles (200 000 km).
-shaft Timin? Belt
Replacemeat”
- Replace every
60,000 miles (100 000 km) and
ITEM NO.
SERVICE
then inspect after 30,000 miles
(50 000 km).
Drain, flush and refill the system
with new or approved recycled
coolant conforming to
GM
Specification 182SM. Keep
coolant at the proper mixture
as
specified. See “Coolant” in the
Index. This provides proper
freeze and boil protection,
corrosion inhibitor level and
maintains proper engine
operating temperature.
Inspect hoses and replace
if
they are cracked, swollen or
deteriorated. Tighten screw-type
hose clamps. Clean the outside
of the radiator and air
conditioning condenser. Wash
the pressure cap and neck.
To help ensure proper operation,
we recommend a pressure test
of
both the cooling system and the
nressure cap.
5 Coolin? Sys&nSemice* -
. . ,214
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ITEM
NO. SERVICE
24 Engine Idle Speed-Check*t -
Check the idle speed and adjust
it to underhood label
specifications.
Inspection”
- Inspect the valve
lash and adjust if necessary.
Inspection
- Check the power
steering gear box, pump and
hose connections for leaks or
damage. Check the fluid level on
the dipstick. See “Power Steering
Fluid” in the Index. Check the
drive belt for cracks, fraying and
wear. Check belt tension. There
should be 0.24-0.35”
(6-9 mm)
deflection when you press your
thumb midway between the
pulleys. Adjust or replace belt
as needed.
25 Valve Lash (Clearance)
26 Power Steering System
ITEM
NO. SERVICE
27 Wiring Harness and Connectors
Inspection*
- Inspect the
underhood wiring harness for
loose connections, chafed wires
and damage.
refill and bleed the brake system
every
60,000 miles (100 000 km).
Use only new DOT-3 fluid from
a sealed container.
28 Brake Fluid Service - Drain,
* An Emission Control Service.
The
U.S. Environmental Protection Agency
or the California Air Resources Board has
determined that the failure to pe~orm this
maintenance item will not nullify the emission
warranty
or limit recall liability prior to the
completion
of vehicle useful life. General
Motors, however, urges that all recommended
maintenance services be performed at the
indicated intervals and the maintenance be
recorded in “Section
E: Maintenance
Record.”
r
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Maintenance Schedule
iection B: Owner Checks and Services
Listed below are owner checks and services which should be performed at the intervals specified to help ensure the safety,
dependability and emission control performance of your vehicle. Be sure any necessary repairs are completed at once. Whenever
any fluids or lubricants are added to your vehicle, make sure they are the proper ones, as shown in Section
D.
At Each Fuel Fill (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)
CHECK
OR SERVICE I WHAT TO DO
Engine Oil Level
Check the engine coolant level and add the proper coolant mix
if necessary. See “Coolant” in Engine Coolant Level Check the engine
oil level and add the proper oil if necessary. See “Engine Oil” in the Index for
further details.
the Index for further details.
Windshield Washer
Pull
the primary hood latch release handle inside the vehicle. The secondary latch should keep
Hood Latch Operation necessary. See “Windshield Washer
Fluid”
in the Index for further details.
Fluid Level Check
the windshield washer fluid level in
the windshield washer tank and add the proper fluid if
the hood from opening all the way when the primary latch is released. Make sure the hood closes
firmly. See “Hood Release” in the Index for further details.
. . .218
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