~~ NOTICE:
~~~
In cold weather, water
can freeze and
crack the engine, radiator, heater core
and other parts.
Use the recom-
mended coolant. When
the coolant in the
coolant recovery
tank is at or above the
"FULL" mark.
start your vehicle.
If the overheat warning continues, there's
ope more thing you can try. You can add
the proper coolant mix directly to the
radiator, but be sure the coolink 7 . 4: y. stem
is cool before you
do it.
A CAUTION:
Steam and scalding liquids from a
hot cooling system can blow out and
burn you badly. They
are under pres-
sure, and
if you turn the radiator
pressure cap
- even a little - they can
come out
at high speed. Never turn
the cap when the
cooling system,
including the radiator pressure cap, is
hot. Wait for the cooling system and
radiator pressure
cap to cool if you
ever have to turn the pressure cap.
I
143.. ProCarManuals.com
4. Then fill the coolant recovery tank to
the
"FULL" murk. Put the
cap back
on the coolant
recovery tank,
but leave the radiator
pressure cap
off.
6.
0
Start the engine and let it run until
you can feel the upper radiator hose
getting hot. Watch out for the engine
fan.
By this time, the coolant level inside
the radiator filler neck may be lower.
If the level is lower, add more of the
proper
mix through the filler neck
until the level reaches the base of the
filler neck.
145 ... ProCarManuals.com
Here you will find information
about the care of your Geo
. This
part begins with service and fuel
information. and then it shows
how to check important fluid and
lubricant levels
. There is also
technical information about your
vehicle. and a section devoted
to its appearance care
.
Service & Appearance Care
Service ........................................................
Fuel ..........................................................
Checking Things under the Hood ...................................
HoodRelease .................................................
Engineoil ...................................................
Aircleaner ...................................................
Automatic Transmission Fluid ....................................
Manual Transmission Fluid ......................................
Clutch Adjustment .............................................
RearAxle ....................................................
Four-WheelDrive .............................................
Enginecoolant ................................................
Power Steering Fluid ...........................................
Windshield Washer Fluid ........................................
Brake Master Cylinder ..........................................
Bulb Replacement ...............................................
Loading Your Vehicle ..........................................
Tires ........................................................
Appearance Care Materials Chart ...................................
Vehicle Identification Number (VIN) ................................
Service Parts Identification Label ...................................
Add-on Electrical Equipment ......................................
Fuses and Circuit Breakers ........................................
Capacities and Specifications .......................................
Battery ......................................................
Appearancecare ................................................
ReplacementBulbs ..............................................
156
156
159
159
162
165
167
168
169 169
170 170
173
174
174
176 177
181
183
189 195 196
196
196
196
199
200
155 ...
ProCarManuals.com
Service and Appearance Care
6% CAUTION:
When you open the hood, you’ll see on
the 8-valve engine:
1. Battery
2. Automatic Transmission Dipstick
3. Oil Fill Cap
4. Brake Fluid Reservoir
5. Air Cleaner
6. Engine Coolant Reservoir
(if equipped)
7. Power Steering Reservoir
8. Radiator Pressure Cap
9. Electric Engine Fan
IO. Engine Oi I Dipstick
11. Windshield Washer Rescrvoir
12. Main Fuse Box
Things that burn can get on hot engine
parts and start a fire. These include
liquids like gasoline, oil, coolant,
brake fluid, windshield washer and
other fluids, and pXastic OT rubber.
You or others could be burned. Be
careful not to drop or spill things that
will burn onto a hot engine.
Before closing the hood, be sure all
the filler caps are on.
. . .160
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When you open the hood, you’ll see on
the 16-valve engine:
1. Battery
2. Automatic Transmission Dipstick
3. Oil Fill Cap
4. Brake Fluid Reservoir
5. Air Cleaner
6. Engine Coolant Reservoir (if equipped)
7. Power Steering Reservoir
8. Radiator Pressure Cap
9. Electric Engine Fan
IO. Engine Oil Dipstick
11. Windshield Washer Reservoir
12. Main Fuse Box
A CAUTION:
Things that bm can get on hot engiae
parts and start a fxe. These include
liquids like gasoline, oil, coolant,
brake fluid, windshield
washer and
other fluids, and plastic or rubber.
You
or others could be burned. Be
careful not to drop or spill things that
will bum onto a hot engine.
Before closing the hood, be sure all
the filler caps are on.
161 ... ProCarManuals.com
Engine Oil Additives
Don’t add anything to your oil. Your Geo
dealer is ready to advise
if you think
something should be added.
When to Change Engine Oil
See if any one of these is true for you:
Most trips are less than 4 miles (6 km).
It’s below freezing outside and most
trips are less than 10 miles (1 6 km).
The engine is at low speed most of the
time (as
in door-to-door delivery, or
stop-and-go traffic).
You tow a trailer often.
Most trips are through dusty places.
The vehicle is frequently operated
If any one of these is true for your
vehicle, then you need to change your
and filter every
3,000 miles (5 000 km) or
3 months - whichever comes first.
If none of them is true, change oil and
filter every
7,500 miles (1 2 500 km) or
7.5 months - whichever comes first.
off-road.
Engine
Coolant Heater (Engine Block
Heater)
An engine coolant heater can be a big
help
if you have to park outside in very
cold weather,
0°F (-I 8°C) or colder. If
your vehicle has this option, see “Engine
Coolant Heater”
in the Index.
What to Do with Used Oil
Did you know that used engine oil
contains elements that may be unhealthy
for your skin and could even cause
cancer? Don’t let used oil stay on your
skin for very long. Clean your skin and
nails
with soap and water, or a good hand
cleaner. Wash or properly throw away
clothing or rags containing used engine
oil. (See the manufacturer’s warnings
about
the use and disposal of oil products.)
Used oil can
be a real threat to the
environment.
If you change your own oil,
be sure
to drain all free-tlowing oil from
the filter before disposal. Don’t ever
dispose of oil by putting
it in the trash,
pouring
it on the ground, into sewers, or
into streams or bodies
of water. Instead.
recycle
it by taking it to a place that
collects used
oil. If you have a problem
properly disposing.
of your used oil, ask
your dealer,
a service station or a local
recycling center for help.
Air Cleaner
Refer to the Maintenance Schedule to
detertnine when to replace the
air filter.
See “Scheduled Maintenance Services“
ir
the Index.
A CAUTION:
Operating the engine with the air
cleaner off can cause you or others to
be burned. The air cleaner not only.
cleans the air,
it stops flame if the
engine backfires.
If it isn’t there, and
the engine backfires, you could be
burned. Don’t drive with it
off, and
be careful working
on the engine
with the
air cleaner off.
165.
ProCarManuals.com
~~
~~ ~ ~~~~ ~ Service and Appearance Care
Four- Wheel Drive
Most
lubricant checks in this section also
apply to four-wheel-drive vehicles.
However, they have
two additional
systems that need lubricatiog.
Transfer Case
When to Check qnd Change Lubricant
Refer to the Maintenance Schedule to
determine how often to check the
lubricant and when to change
it. See
“Scheduled Maintenance Services”
in the
Index.
How to Check Lubricant
If the level is below the bottom of the
filler plug hole, you’ll need to add some
lubricant. Add enough lubricant to raise
the level to the bottom of the filler plug
hole.
What to Use
Refer to the Maintenance Schedule to
determine what kind of lybricant to use.
See “Recommended Fluids and
Lubricants”
in the Index.
Front Axle
When
to Check and Change Lubricant
Refer to the Maintenance Schedule to a
determine how often to check the
lubricant and when to change it. See
“Periodic Maintenance Inspections” and
“Scheduled Maintenance Services”
in the
Index.
How to Check Lubricant
If the level is below the bottom of the
filler plug hole, you’ll need to add some
lubricant.
If the differential is at operating
temperature (warm), add enough lubricant
to raise the level to the bottom of the filler
plug hole.
If the differential
is cold, add enough
lubricant to raise the level to
1/2 inch (12
mm) below the filler plug hole.
What to Use
Refer to the Maintenance Schedule to
determine
what kind of lubricant to use.
See “Recommended Fluids and
Lubricants”
in the Index.
Engine Coolant
The following explains your cooling
system and how to add coolant when it is
low. If you have a problem with engine
overheating, see “Engine Overheating”
in
the Index.
The proper coolant for your Geo will:
Give freezing protection down to
-20°F (-29”C), or -34°F (-37°C)
in
Canada and for vehicles with the cold
climate option.
Give boiling protection up to 258°F
(125°C).
Protect against rust and corrosion.
Help keep the proper engine
temperature.
Let the warning lights work as they
should.
What to Use:
Use a mixture of one-half clean water
(preferably distilled) and one-half
antifreeze that meets “GM Specification
6038-M,” which won’t damage aluminum
parts.
You can also use a recycled coolant
conforming to
“GM Specification
6038-M”
with a complete coolant flush
. . .I70
ProCarManuals.com
and refill. If you use this mixture. you
don't need to add anything else.
A CAUTION:
Adding only plain water to your
cooling system can
be dangerous.
Plain water, or some other
liquid like
alcohol, can
boil before the proper
coolant mix will. Your vehicle's
cool-
ant warning system is set for the
proper coolant
mix. With plain water
or the wrong mix, your engine could
get too hot but you wouldn't get the
overheat warning. Your engine could
catch fire and you or others could be
burned. Use a 50/50 mix of clean
water and a proper antifreeze.
NOTICE:
If you use an improper coolant mix,
your engine could overheat and be
badly damaged. The repair cost
wouldn't be covered by your war-
ranty.
Too much water in the mix can
freeze and crack the engine, radiator,
heater core and other parts. Some conditions, such
as air
trapped in
the cooling system, can af't'ect the coolant
level
in the radiator. Check the coolant
level when the engine is cold and follow
the steps under "Adding Coolant" for the
proper way
to add coolant.
If you have to add coolant Inore than four
times
a year. have your dealer check your
cooling system.
NOTICE:
If you use the proper coolant. you
don't have to add extra inhibitors
or
additives which claim to improve thc
system. These can
be harmful.
%-Valve Engine
Adding Coolant
To Check Coolant: When your engine is
cold.
the coolant level should be at
"LOW," or a little higher. When your
engine
is warm. the level should be up to
"FULL." or a little higher.
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