1994 CHEVROLET CAVALIER engine coolant

Downloaded from www.Manualslib.com manuals search engine Dl
~ ~~ ~~ ~
Service & Appearance Care
ID
Adding Coolant -3. IL V6 Engine
To Check Coolant
When your engine is cold, the coolant
level should be at
FULL COLD, or a
little
higher.
To Add Coolant
If you need more coolant, add the
proper
mix at the surge tank.
I72
Radiator Pressure Cap
NOTICE:
Your radiator cap is a 15 psi (105
kPa) pressure-type cap and must be
tightly installed to prevent coolant
loss and possible engine damage
from overheating. Be sure the arrows
on the cap line up with the overflow
tube on the radiator filler neck.
When
you replace your radiator
pressure cap, a
GM cap is recommended.
Thermostat
Engine coolant temperature is
controlled by a thermostat in the engine
coolant system. The thermostat stops
the flow of coolant through the radiator
until the coolant reaches a preset
temperature.
When
you replace your thermostat, an
AC@ thermostat is recommended.

Downloaded from www.Manualslib.com manuals search engine ,
Fluids & Lubricants
ITEM APPLICATION GM PART NUMBER
Antifreeze Coolant ...................................... .Year-Round Antifreeze for
(Ethylene Glycol Base) Coolant Mixtures
........................................ 1052753
Chassis Lubricant (Grease Gun Insert)
..... General Chassis Lube, etc. ........................... 1052497
Delco Supreme
1 l@ Brake Fluid ................ Brake System and Clutch Master Cylinder ... 1052535
Automatic Transmission Fluid
.................... Automatic Transaxle
DEXRON@-I11
........................................................................\
............................................ 12346143
DEXRONa-IIE
........................................................................\
.......................................... 12345881
Synchromesh Transmission Fluid
.............. Manual Transaxle ......................................... 12345349
GM Hydraulic Fluid
.................................... Clutch Master Cylinder ................................. 12345347
SIZE
1 gal.
14 oz.
16 oz.
32 oz.
32 oz.
32 oz.
16 oz. (3.8 L)
(397
8)
(0.5 L)
(1.0
L)
(1.0 L)
(1.0 L)
(0.5 L)
Engine Oil
.................................................... Engine Lubrication ....................................... See the Index under Engine Oil.
GM Engine Oil Supplement (E.O.S.) ........ See your dealer for advice ............................. 1052367 16 oz. (0.5 L)
Engine Oil
.................................................... Hood, Trunk and Door Hinges
Windshield Washer Solvent
........................ Windshield Washer Fluid
Power Steering Fluid
................................... Power Steering System ................................. 1050017 32 oz. (1 .O L)
1052884 16 oz.
(0.5 L)
Dielectric Silicone Grease
........................... Weatherstrips ................................................ 12345579 1 oz. (0.028 kg)
Spray-A-Squeak Silicone Lubricant
........... General Purpose Silicone Lubricant,
Weatherstrips
................................................ 1052276 (aerosol) 4.5 oz (127 g)
1052277 12 02. (0.35 L)
I

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Explanation of Scheduled
Maintenance Services
Following are explanations of the
services listed in Schedule
I and
Schedule 11.
The proper fluids and lubricants to use
are listed in Section
D. Make sure
whoever services your vehicle uses
these. All parts should be replaced and
all necessary repairs done before you or
anyone else drives the vehicle.
ITEM SERVICE
NO.
1. Engine Oil and Filter Change* -
Always use SH or SG Energy
Conserving I1 oils of proper viscosity.
The
“SH” or “SG” designation may
be shown alone or in combination
with others, such as “SH/CD,”
“SH,
SG, CD,” “SG/CD,” etc. To
determine the preferred viscosity for
your vehicle’s engine (e.g., SAE 5W-
30 or SAE 10W-30), see
Engine Oil
in the Index.
the suspension and steering linkage.
Lubricate the transaxle shift linkage.
Inspection - For proper wear and
maximum tire life, rotate your tires
following the instructions in this
manual. See
Tires, Inspection G
Rotation in the Index. Check the
tires for uneven wear or damage. If
you see irregular or premature wear,
check the wheel alignment. Check for
damaged wheels also.
2. Chassis Lubrication - Lubricate
3. Tire and Wheel Rotation and
4. Engine Accessory Drive Belt(s)
Inspection
* - Inspect the belt (s)
for cracks, fraying, wear and proper
tension. Replace as needed. (Belts
can have many small cracks in
individual ribs without affecting
performance.)
5. Cooling System Service* - Drain,
flush and refill the system with new
or approved recycled coolant
conforming to
GM Specification
1825M. Keep coolant at the proper
mixture as specified. See
Coolant in
the
Index. This provides proper
freeze and boil protection, corrosion
inhibitor level and maintains proper
engine operating temperature.
Inspect hoses and replace if they are
cracked, swollen or deteriorated.
Tighten screw-type hose clamps.
Clean the outside of the radiator and
air conditioning condenser. Wash the
pressure cap and neck.
To help ensure proper operation, we
recommend a pressure test
of both the
cooling system and the pressure cap.

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section B: Owner Checks and Services
hted below are owner checks and services which should be performed at the intervals specified to help ensure the safety,
lependability and emission control performance of your vehicle.
3e sure any necessary repairs are completed at once. Whenever any fluids or lubricants are added to your vehicle, make sure
hey are the proper ones, as shown in Section
D.
Each he/ (It is important for you or a service station attendant to perform these underhood checks at each fuel fill.)
CHECK
OR SERVICE I WHAT TO DO
Engine Oil Level
I
Check the engine oil level and add the proper oil if necessary. See Engine Oil in the Index for
further details.
I
Check the engine coolant level and add the proper coolant mix if necessary. See Coolant in the
Engine Index for further details.
Windshield Washer Check the windshield washer fluid level in the windshield washer tank and add the proper fluid if
Fluid Level necessary. See
Windshield Washer Fluid in the Index for further details. 1

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section D: Recommended Fluids and Lubricants
VOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer. ~~ ~
USAGE
Engine Oil
Engine Coolant Hydraulic Brake
System
~~~~ ~
Hydraulic Clutch
System
Power Steering
System
Manual Transaxle
Automatic Transaxle
Key Lock Cylinders
Manual Transaxle Shift Linkage
FLUID/LUBRICANT
API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” or “SG” designation
may be shown alone or in combination with others, such as “SH/CD,” “SH,SG,CD,” “SG/CD,” etc.
To determine the preferred viscosity for your vehicle’s engine, see Engine Oil in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part
No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to
GM Specification 1825M.
Delco Supreme
110 Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent).
GM Hydraulic Power Steering Fluid (GM Part
No. 1052884 or equivalent).
~ ~~~
Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent).
DEXRONo-I11 or DEXRONs-IIE Automatic Transmission Fluid.
Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic
SAE 5W-30 engine
oil.
Chassis lubricant (GM Part No, 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.

Downloaded from www.Manualslib.com manuals search engine Index
ABS (Anti-Lock Brakes) ............... 11 1
Adding
Brake Fluid
............................. 174. 199
Engine Coolant
................ 139.143. 170
Engine Oil
........................ 162,198, 199
Hydraulic Clutch Fluid
.......... 170, 199
Power Steering Fluid
...... 173,198, 199
Sound Equipment ........................... 96
Transaxle Fluid
Automatic
..................... 168,198, 199
Manual
.......................... 169,198, 199
Windshield Washer Fluid
.............. 173
Air Cleaner Filter
...................... 165, 202
Air Conditioner
.................................. 93
Alcohol. Driving Under the
Influence of
.................................... 108
Alcohol in Gasoline
......................... 155
Antenna ............................................ 105
Antifreeze ..................... 137,170,198, 199
Anti-Lock Brake System
.................. 111
Warning Light .................................. 87
Appearance Care
.............................. 187
Ashtrays & Lighter ............................ 75
Audio Systems
................................... 96
AM/FM Stereo Radio
...................... 97
AM/FM Stereo Radio with Cassette
Player
............................................ 99
AM/FM Stereo Radio with Compact
Disc Player
.................................. 101
Electrical
Equipment
........... 52.96. 195
Aluminum Wheels, Cleaning
........... 192 Care
of Audio
Systems .................. 104
Radio Reception. Understanding
.. 104
Setting the Clock
............................. 97
Automatic Door Loclts
...................... 44
Automatic Lap-Shoulder Belt
(see
Safety Belts)
Automatic Transaxle .......................... 53
Adding Fluid ................... 168.198. 199
Brake-Transaxle Shift Interlock..
........................ .54. 60
Checking Fluid
.............................. 167
Shifting
............................................ 53
Starting Your Engine ...................... 51
Battery
............................................ 176 .
Jump Starting ................................ 128
Battery Warning
........................ 130. 176
Battery Warning Light
....................... 86
Blizzard. Caught In
a ....................... 124
Block Heater. Engine
.................. 52. 165
Blowout. Tire
................................... 145
Brake Adjustment
.................................... 175
Fluid
........................................ 174. 199
Master Cylinder ............................. 174
Parking
............................................. 58
Pedal Travel .................................... 175
Rear
................................................ 175
Warning Light
.................................. 86
Wear Indicators-Front Brakes .... 175
Brake System Warning Light
............. 86
Brake-Transaxle Shift Interlock ... 54. 60 Brakes. Anti-Lock
............................ 111
Bralcing ............................................. 110
Bralcing in Emergencies
................... 113
Braking Technique ........................... 110
Break-In. New Vehicle
....................... 49
Buckling
Up (see Safety Belts)
Bulb Replacement
Headlight
................................ 177, 200
Taillight
................................... 177, 200
Capacities and Specifications
........ 198
Carbon Monoxide in
Exhaust
........................... 45,47,61, 124
Cassette Tape Player (see
Audio
Systems)
Center Console Ashtray ..................... 75
Center Passenger Position
................. 29
Chains, Tire
............................... 152, 187
Changing
a Flat Tire ........................ 146
Charging System Warning Light
....... 86
“Check Engine” Light ........................ 88
“Check Gages” Light ......................... 89
Checking
Brake Fluid
.................................... 174
Engine Coolant
....................... 137, 170
Engine Oil Level
............................ 162
Hydraulic Clutch
........................... 170
Power Steering Fluid
..................... 173
Safety Belt Systems
......................... 40
Transaxle Fluid
Automatic
.................................... 167
Manual
................................ ,. ........ 169
233

Downloaded from www.Manualslib.com manuals search engine Checking Things Under the Hood .. 157
Child Restraints
.................................. 31
Children and Safety Belts ............. 30. 38
Cigarette Lighter
................................ 75
Circuit Breakers
& Fuses ................ 195
City Driving.,
.................................... 119
Cleaner. Air ............................... 165. 202
Cleaning Chemical
Paint Spotting
.................. 193
Aluminum Wheels
......................... 192
Antenna
......................................... 105
Bumpers
......................................... 191
Cassette Player .............................. 104
Compact Discs
............................... 105
Cupholder
...................................... 190
Fabric
............................................. 188
Glass .............................................. 190
Inside of Your Chevrolet
............... 188
Instrument Panel ........................... 190
Outside of Your Chevrolet
............ 191
Safety Belts
.................................... 190
Scotchgard
TM Fabric Protection ... 189
Textured-Surface Bumper Covers 191
Underbody Maintenance
............... 193
Vinyl
............................................... 190
Warnings
........... 188,189,190,191, 192
Waxing
........................................... 191
Weatherstrips
................................. 192
White Sidewall Tires
..................... 192
Windshield and Wiper Blades
....... 190
Climate Control System
..................... 92
Special Problems
........................... 189
234
Ventilation ....................................... 95
Clock. Setting the
............................... 97
Clutch, Hydraulic Adding Fluid
........................... 170, 199
Checking Fluid
.............................. 170
Comfort Controls
Compact Disc Player (see
Audio Systems)
Compact Spare Tire ......................... 151
Control of
a Vehicle ......................... 110
Convenience Net
................................ 49
Convex Outside Mirror
...................... 73
Coolant
............................................. 170
Checking
& Adding ........ 137,140,143,
170,198, 217
Low Coolant Warning Light ........... 85
Proper Mixture to Use .... 139,143, 170
140,143,144,159,171, 172
Temperature Gage
........................... 85
Cruise Control .................................... 70
Cup Holder
......................................... 74
Customer Assistance Information
... 22 1
Daytime Running Lights ................. 65
Dead Battery: What to Do ............... 128
Defects, Safety (see
Safety Defects)
Defensive Driving ............................ 108
Air Conditioning System
................. 93
Safety Warnings About
......... 138, 139,
Curves, Driving on
........................... 113
Defogger, Rear Window ..................... 95
Defogging Your Windows
...... .92,94, 95
Defrosting
................................. 92,94, 95 Dome Light
........................................ 67
Door Locks
......................................... 43
Downshifting
......................... 55.57. 122
Driver Position
................................... 21
Drnmg 107
At Night
......................................... 117
City
................................................. 119
Controlling a Slid
......................... 116
Defensively
.................................... 108
Drunken
......................................... 108
Freeway
.......................................... 120
Hill and Mountain
......................... 122
In a Foreign Country
..................... 156
In the Rain
..................................... 118
Long Distance ............................... 121
Loss of Control
.............................. 116
On Curves ...................................... 113
Passing ........................................... 115
Through Deep Standing Water ....... 52
Winter Driving
............................... 123
.. ..............................................
..............................
E
Drunken Driving 108
asy-Entry Seat
............................... 15
Electrical Equipment, Adding ... 52,96, 195
Emergencies, Braking
...................... 113
Emergencies on the Road ................ 127
Emergencies, Steering in
................. 114
Emergency Starting
.......................... 128
Emergency Towing
.......................... 132
Engine Block Heater
................... 52, 165
Engine Coolant Heater
............... 52, 165
Engine Coolant (see
Coolant)

Downloaded from www.Manualslib.com manuals search engine Engine Coolant Temperature Warning
Engine Exhaust Gage (see
Coolant)
Dangerous Gas
in .......... 45.47.61. 124
Parking with the Engine
Running
.................................... 59. 61
Engine Identification
....................... 194
Engine Oil
........................................ 162
Additives
........................................ 164
Check Oil Light
............................... 89
Checking &Adding
........ 162.198. 199
Crankcase Capacity
....................... 198
Disposing of Used Oil
................... 165
Energy Conserving
........................ 164
Filter
....................................... 164. 202
Pressure Gage
.................................. 90
Starburst
........................................ 163
Warning Light
.................................. 89
When to Change
............................ 164
Engine Overheating
......................... 136
Engine Specifications ....................... 202
Engine. Starting
................................. 51
Automatic Transaxle
....................... 51
Manual Transaxle
............................ 51
Ethanol in Gasoline
......................... 155
Expectant Mothers. Use
of Safety
Belts
................................................. 24
Extender. Safety Belt
......................... 40
Exterior Appearance
Expressway Driving
......................... 120
(see Appearance
Care)
Fabric Cleaning
Fan Warnings
....... 129.130.137.138. 159
Filling the Fuel Tank
................. 156. 198
Filter. Oil
................................... 164, 202
Finish Care
....................................... 19 1
Finish Damage ................................. 193
Flashers, Hazard Warning
............... 128
Flash-To-Pass
..................................... 66
Flat Tire
............................................ 145
Flooded Engine
.................................. 51
Fluid Brake
....................................... 174, 199
Capacities
...................................... 198
Hydraulic Clutch
.................... 170. 199
Power Steering
................ 173,198, 199
Transaxle Automatic
..................... 167,198, 199
Manual
.......................... 169,198, 199
Windshield Washer
................ 177, 199
Fluids
& Lubricants ......................... 199
Foreign Material
............................... 192
Freeway Driving
............................... 120
French Language Manual
.................... 2
Fuel
................................................... 154
Alcohol in Fuel
.............................. 155
Capacity
.................................. 156, 198
Exhaust Warnings
.......... 45,47,61, 124
Filling Your Tank
................... 156, 198
Fuels with Alcohol
........................ 155
(see
Appearance
Care)
Folding Rear Seats ............................. 15
Gage ................................................. 84
In Foreign Countries ..................... 156
Requirements
................................. 154
Fuse Usage
....................................... 196
Fuses
& Circuit Breakers ................ 195
Gages Coolant Temperature
...................... 85
Fuel .................................................. 84
Oil Pressure
..................................... 90
Tachometer
...................................... 83
Gasoline ........................................... 154
Gasoline Tank, Filling Your
..... 156, 198
Gas Station Information
.................. 240
Gear Positions
Gearshift Lever
Glove Box
........................................... 47
Graphic Equalizer (see
Audio Systems)
Halogen Bulbs ........................ 176, 200
Head Restraints
.................................. 13
Headlight & Taillight, Removing and
(see
Shifting
the Transaxle)
(see Shifting the Transaxle)
Hazard Warning Flashers ................ 128
Replacing
................................ 177, 200
Headlights
.......................................... 65
Flash-To-Pass
.................................. 66
High-Low Beam Changer
............... 66
Replacement Bulb
.................. 177, 200
Wiring
............................................ 197
Heater (see
Comfort Controls) 235 1 . .