1994 CHEVROLET CAVALIER maintenance schedule

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
At Leasf Once a Year
CHECK
-
-
-
OR SERVICE
Key Lock Cylinders
Body Lubrication
Starter Switch
Bralte-Transaxle Shift Interlock
-
BTSI (Automatic
Transaxle)
- z A
WHAT TO DO
Lubricate the key lock cylinders with the lubricant specified in Section D.
Lubricate all body door hinges, rear compartment or tailgate. Also lubricate all hinges and latches,
including those for the hood, glove box door, console
door and any folding seat hardware. Section
D tells vou what to use.
CAUTION: When you are doing this check, the vehicle could move suddenly. If it does, you
or others could be injured. Follow the steps below.
1. Before you start, be sure you have enough room around the vehicle.
2. Firmly apply both the parking brake (see Parking Brake in the Index if necessary) and the
NOTE:
Do not use the accelerator pedal, and be ready to turn off the engine immediately if it starts.
3. On automatic transaxle vehicles, try to start the engine in each gear. The starter should work only
in
P (Park) or N (Neutral). If the starter worlts in any other position, your vehicle needs servic\
e.
On manual transaxle vehicles, put the shift lever in
N (Neutral), push the clutch down halfway
and try to start the engine. The starter should work only when the clutch is pushed down all the
way to the floor.
If the starter worlts when the clutch isn’t pushed all the way down, your
vehicle needs service. regular
brake.
CAUTION: When you are doing this check, the vehicle could move\
suddenly. If it does, you
or others could be injured. Follow the steps below.
1. Before you start, be sure you have enough room around the vehicle. It should be parked on a
2. Firmly apply the parking brake (see Parking Brake in the Index if necessary),
NOTE: Be ready to apply the regular brake immediately if the vehicle begins to move.
3. With the engine off, turn the key to the RUN position, but don’t start the engine. Without
level surface.
applying the regular brake, try to move the shift lever out of
P (Park) with normal effort. If the
shift lever moves out of
P (Park), your vehicle’s BTSI needs service.

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section C: Periodic Maintenance Inspections
Listed below are inspections and services which should be performed at least twice a year (for instance, each spring and fall). You should let
Jour
GM dealer’s service department or other qualified service center \
do these jobs. Make sure any necessary repairs are completed at once.
INSPECTION
OR SERVICE
Restraint Systems
Steering, Suspension
and Front-Wheel-
Drive Axle Boot and
Seal InsDection
Exhaust System Inspection
Throttle Linkage Inspection
Manual Transaxle
Brake System Inspection
216
WHAT SHOULD BE DONE
Now and then, make sure all your belts, bucltles, latch plates, retractors, anchorages and
reminder systems are worlting properly. Look for any loose parts or damage. If you see anything
that might keep a restraint system from doing its job, have it repaired.
Inspect the front and rear suspension and steering system for damaged, loose or \
missing parts,
signs of wear, or lack
of lubrication. Inspect the power steering lines and hoses for proper hook-
up, binding, leaks, cracks, chafing, etc. Clean and then inspect the drive axle boot seals for
damage, tears or leakage. Replace seals if necessary.
~ ~~~~~~
Inspect the complete exhaust system. Inspect the body near the exhaust system. Look for broken,
damaged, missing or out-of-position parts as well as open seams, holes, loose connections, or
other conditions which could cause a heat build-up in the floor pan or could let exhaust fumes
into the vehicle. See
Engine Exhaust in the Index.
Inspect the throttle linkage for interference or binding, and for damaged or missing parts.
Replace parts as needed.
.-
Check the transaxle fluid level; add if needed. See Manual Transaxle in the Index. A fluid loss
may indicate a problem. Check the system and repair if needed.
Inspect the complete system. Inspect brake lines and hoses for proper hook-\
up, binding, leaks,
cracks, chafing, etc. Inspect disc brake pads for wear and rot\
ors for surface condition. Also inspect
drum brake linings for wear and cracks. Inspect other brake parts, including drums, wheel
cylinders, calipers, parking brake, etc. Check parking brake adj\
ustment. You may need to have
your brakes inspected more often if your driving habits or conditions result in frequent braking.
NOTE: A low brake fluid level can indicate worn disc brake pads which \
may need to be serviced.
Also, if the brake system warning light stays on or comes
on, something may be wrong with the
brake system. See
Brake System Warning Light in the Index. If your anti-lock brake system
warning light stays on, comes on or flashes, something may be wrong with the anti-lock brake
system. See
Anti-Lock Brake System Warning Light in the Index.
11
.

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
Section D: Recommended Fluids and Lubricants
VOTE: Fluids and lubricants identified below by name, part number or specification may be obtained from your GM dealer. ~~ ~
USAGE
Engine Oil
Engine Coolant Hydraulic Brake
System
~~~~ ~
Hydraulic Clutch
System
Power Steering
System
Manual Transaxle
Automatic Transaxle
Key Lock Cylinders
Manual Transaxle Shift Linkage
FLUID/LUBRICANT
API service SH or SG Energy Conserving I1 oils of the proper viscosity. The “SH” or “SG” designation
may be shown alone or in combination with others, such as “SH/CD,” “SH,SG,CD,” “SG/CD,” etc.
To determine the preferred viscosity for your vehicle’s engine, see Engine Oil in the Index.
50/50 mixture of water (preferably distilled) and good quality ethylene glycol base antifreeze
(GM Part
No. 1052753 or equivalent) conforming to GM Specification 1825M or approved
recycled coolant conforming to
GM Specification 1825M.
Delco Supreme
110 Brake Fluid (GM Part No. 1052535 or equivalent DOT-3 brake fluid).
Hydraulic Clutch Fluid (GM Part No. 12345347 or equivalent).
GM Hydraulic Power Steering Fluid (GM Part
No. 1052884 or equivalent).
~ ~~~
Synchromesh Transmission Fluid (GM Part No. 12345349 or equivalent).
DEXRONo-I11 or DEXRONs-IIE Automatic Transmission Fluid.
Lubricate with Multi-Purpose Lubricant (GM Part No. 12345120) or synthetic
SAE 5W-30 engine
oil.
Chassis lubricant (GM Part No, 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
USAGE
Automatic Transaxle Shift Linkage
Clutch Linkage Pivot
Points
Chassis Lubrication
Windshield Washer Solvent
Hood Latch Assembly
a. Pivots and Spring
b. Release Pawl
Hood
and Door Hinges,
Fuel Door Hinge, Rear
Compartment Lid
Hinges, Wagon Tailgate
Hinge, Rear Folding
seat
Weatherstrips Anchor
FLUlD/LUBRICANT
Engine oil.
Engine
oil.
Chassis lubricant (GM Part No. 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.
GM Optikleen@ Washer Solvent (GM Part No.
10515 15) or equivalent.
a. Engine oil.
b. Chassis lubricant (GM Part
No. 1052497 or equivalent) or lubricant meeting requirements of
NLGI Grade 2, Category LB or GC-LB.
Engine oil or Lubriplate Lubricant (GM Part
No. 1050109).
Dielectric Silicone Grease (GM Part No. 12345579 or equivalent).
jee
RepZacement Parts in the Index for recommended replacement filters, valves and spark plugs.

Downloaded from www.Manualslib.com manuals search engine Section E: Maintenance Record
After the scheduled services are performed, record the date, odometer reading and who performed the service in the columns
indicated. When completing the Maintenance Performed column, insert the numbers from the Schedule
I or Schedule I1
maintenance charts which correspond to the maintenance performed. Also, you should retain all maintenance receipts. Your
owner information portfolio
is a convenient place to store them.
DATE ODOMETER
READING SERVICED BY MAINTENANCE PERFORMED

Downloaded from www.Manualslib.com manuals search engine Maintenance Schedule
DATE ODOMETER READING SERVICED BY MA/WENA/UC€ PERFORMED
220

Downloaded from www.Manualslib.com manuals search engine Heater. Engine Block .................. 52. 165
High Beams ........................................ 66
Highway Hypnosis
........................... 121
Hill and Mountain Roads
................ 122
Hood Release
................................... 158
Warning. Overheated Engine
........ 159
Horn
................................................... 63
Hot Engine. Safety Warnings
.. 138. 139.
140.143.144.159.171. 172
How to Use Manual ............................. 6
Hydraulic Clutch
....................... 170. 199
Hydroplaning
................................... 1 19
Identification Number. Vehicle
...... 194
If You're Stuck: In Sand. Mud. Ice or
Ignition Idling Your Engine
........................ 59. 61
Snow .............................................. 152
Key
................................................... 48
Key Release Button
......................... 51
Positions
.......................................... 50
Illuminated Entry System
.................. 45
Indicator Lights (see
Warning Lights)
Infant Restraint (see Child Restraints)
Inflation. Tires .................................. 182
Inside Rearview Mirror
...................... 72
Instrument Panel
............................... 81
Instrument Panel Clusters ............. 82. 83
Instrument Panel Intensity
Control
.......................................... 67
Instrument Panel Warning Lights 84
ittent Windshield Wipers 69
.....
.'95iP ........
Jack. Tire ........................................ 146
Key Release Button .......................... 51
Jump Starting
................................... 128
Keys
.................................................... 42
Lap-Shoulder Safety Belt
................... 21
Use by Children
.......................... 30'38
Latches, Seatback
.............................. 14
Liftgate
Lane
Change Indicator
.................... 64
Front
........................................... 20, 25
Rear .................................................. 26
Ajar Light
......................................... 88
Lock ................................................. 46
Lock Release
.................................... 47
Safety Warning
................................ 47
Lighter
................................................ 75
Lights Daytime Running Lights
................. 65
Dome/Map ...................................... 67
Flash-To-Pass
.................................. 66
Headlights
........................................ 65
Instrument Panel Intensity Control
.. 67
Rear Compartment
.......................... 68
Removing & Replacing Bulbs .. 177, 200
Replacement Bulbs
........................ 200
Taillights
................................. 177, 200
Turn Signal
...................................... 64
Warning Lights
................................ 84
Loading Your Vehicle
................. 79, 180 Locks
.................................................. 43
Long Distance Driving
..................... 121
Low Battery
...................................... 128
Low Oil Pressure Warning
................ 89
Maintenance Record ..................... 219
Maintenance Schedule
..................... 203
Malfunction Indicator Lamp
(Check Engine Light)
...................... 88
Manual Front Seat ............................. 12
Manual Sunroof
................................. 75
Manual Transaxle
Luggage
Carrier
.................................. 79
Adding Fluid
................... 169,198, 199
Checking Fluid
.............................. 169
Shifting
............................................ 56
Starting Your Engine
...................... 51
Master Cylinder. Brake
.................... 174
Methanol in Gasoline
...................... 155
Mileage Indicator
Mirrors (see
Odometer G Speedometer)
Convex
Outside ............................... 73
Inside Manual Day/Night
............... 72
Manual Adjust
................................. 72
Manual Remote Control
.................. 73
Mountain Driving
............................ 122
New Vehicle Break-In
Requirements
................................... 49
Night Driving ................................... 117

Downloaded from www.Manualslib.com manuals search engine Index
am I .
Torn ................................................. 40
Twisted
............................................ 24
Vehicles First Sold in Canada
......... 20
Warning Light
............................. 17. 20
Why You Should Wear Safety
Belts
............................................... 18
Safety Defects. Reporting ................ 224
Scheduled Maintenance Services
.... 205
Seat Belts
(see Safety Belts)
Seat Controls
Easy-Entry
....................................... 15
Manual 4-Way Adjustable
............... 14
Seat. Split Fold-Down Rear
............ 15
Seats. Split Folding. Rear Wagon ... 15
Seatbaclc Latches
............................. 14
Service Parts Identification Label
... 194
Service Publications
......................... 227
Service Station Information
............ 240
Setting the Clock ................................ 97
Setting the Trip Odometer
................ 83
Head Restraints ............................... 13
Manual Front Seat .......................... 12
Manual Reclining Seatbaclc
............ 12
Shift Light
..................................... 57. 87
Shifting Into P (Park) ........................ 58
Shifting Out of P (Park) .................... 60
Shifting the Transaxle
Automatic Transaxle
....................... 53
Manual Transaxle ............................ 56
Signaling Turns
.................................. 64
Skidding
........................................... 116
238
Snow or Ice. Driving On ................. 123 Snowstorm.
If You’re Caught in a
.. 124
Sound Equipment. Adding ................ 96
Sound Systems (see
Audio Systems)
Spare Tire. Compact ........................ 151
Specifications and Capacities
.......... 198
Speed Control (see
Cruise Control)
Speedometer & Odometer ................. 82
Starting Your Engine ......................... 5 1
Trip Odometer ................................. 83
Stains. Removing .....?....................... 189
Automatic Transaxle
....................... 53
Manual Transaxle ............................ 56
Dead (see
Jump Starting )
In Emergencies .............................. 114
Off-Road Recovery ........................ 1 14
Tips
................................................ 113
Starting
Your Vehicle if the Battery
is
Steering
Steering Wheel, Tilt
........................... 63
Storing Your Vehicle
....................... 176
Stuck, If You Are
............................. 152
Sunroof
............................................... 75
Sun Visors
.......................................... 74
Stereo Sound Systems
(see
Audio Systems)
T achometer ...................................... 83
Taillight Bulb Replacement ...... 177, 200
Tape Player (see Audio Systems)
Technical Facts & Specifications
Bulbs
.............................................. 200
Electrical Equipment.
Add-on
............................. 52.96. 195
Fuses
& Circuit Breakers .............. 195
Service Parts Identification Label
.. 194
Vehicle Identification Number
(VIN)
.......................................... 194
Theft
................................................... 47
Thermostat
....................................... 172
Fluid Capacities
& Types ....... 198. 199
Temperature Gage
............................. 85
Tilt Steering Wheel ............................ 63
Time. Setting the
................................ 97
Buying New
................................... 184
Chains
..................................... 152. 187
Flat. Changing
............................... 146
Inflation ......................................... 182
Inspection & Rotation .................. 183
Loading .......................................... 182
Quality Grading
............................. 185
Spare. Compact ............................. 151
Tread Wear Indicators
.................. 184
Wheel Alignment and Tire
Balance
....................................... 186
Wheel Replacement ....................... 186
Tires .................................................. 181
Pressure ......................................... 182
When to Replace Wheels
............... 186
Winter Driving and Tires ....... 123. 187
Torque Lock
....................................... 59
Towing a Trailer ............................... 126
Top
Strap
............................................ 32
Towing Your Vehicle
................ 125. 132