1994 CHEVROLET ASTRO PASSENGER check engine

Downloaded from www.Manualslib.com manuals search engine Clean the outside of the windshield with GM Windshield Cleaner, Bon-Ami
Powder@ (GM Part
No. 105001 1). The windshield is clean if beads do not
form
when you rinse it with water.
Clean the blade by wiping vigorously with a cloth soaked in
full strength
windshield washer solvent. Then rinse the blade with water.
Wiper blades should be checked on a regular basis and replaced when worn.
Cleaning the Outside of Your Vehicle
The paint finish on your vehicle provides beauty, depth of color, gloss
retention and durability.
Washing Your Vehicle
The best way to preserve your vehicle’s finish is to keep it clean by washing
it often with lukewarm or cold water.
Don’t wash your vehicle
in the direct rays of the sun. Don’t use strong soaps
or chemical detergents. Use liquid hand, dish or car washing (mild
detergent) soaps. Don’t use cleaning agents
that contain acid or abrasives.
All cleaning agents should be flushed promptly and not allowed to dry on
the surface, or they could stain.
Dry the finish with a soft, clean chamois or
a
100% cotton towel to avoid surface scratches and water spotting.
High pressure vehicle washes may cause water to enter your vehicle.
Finish Care
Occasional waxing or mild polishing of your vehicle may be necessary to
remove residue from the paint finish. You can get GM approved cleaning
products from your dealer. (See “Appearance Care and Materials” in the
Index.)
Your vehicle has a “basecoat/clearcoat” paint finish. The clearcoat gives
more depth and gloss to the colored basecoat. Always use waxes and
polishes that are non-abrasive and made for a basecoatlclearcoat paint
finish.
NOTICE:
Machine compounding or aggressive polishing on a
basecoatlclearcoat paint finish may dull the finish or leave sw\
irl
marks.
6-59

Downloaded from www.Manualslib.com manuals search engine Fuses and Circuit Breakers
The wiring circuits in your vehicle are protected from short circuits by a
combination of fuses, circuit breakers, and fusible thermal
links in the
wiring itself. This greatly reduces the chance of fires caused by electrical
problems. See “Fuses and Circuit Breakers”
in the Index for more
information.
Headlights
The headlight wiring is protected by a circuit breaker in the light switch. An
electrical overload will cause the lights
to go on and off, or in some cases to
remain off. If this happens, have your headlight wiring checked right away.
Windshield Wipers
The windshield wiper motor is protected by a circuit breaker and a fuse. If
the motor overheats
due to heavy snow, etc., the wiper will stop until the
motor cools. If the overload is caused
by some electrical problem and not
snow, etc., be sure to get it fixed.
Power Windows and Other Power Options
Circuit breakers in the fuse panel protect the power windows and other
power accessories. When the current load is too heavy, the circuit breaker
opens and closes, protecting the circuit until the problem is fixed or goes
away.
Trailer Wiring Harness
The optional seven-wire trailer wiring harness is protected by an in-line
fuse
in the battery feed wire. This fuse is near the junction block. See
“Trailer Wiring Harness”
in the Index.
6-66

Downloaded from www.Manualslib.com manuals search engine Cooling System Capacity
ENGINE
4.3L
4.3L
VIN CODE
Z
w
QUANTITY* Without Rear
Heater
13.5 Quarts
( 12.8 Liters)
13.5 Quarts
(12.8 Liters)
QUANTITY*
With Rear Heater
16.5 Quarts
( 15.5 Liters)
16.5 Quarts
( 15.5 Liters)
*All quantities are approximate. After refill,
the level MUST be checked.
Crankcase Capacity
ENGINE
4.3L
4.3L
VIN CODE
Z
w
QUANTITY*
Without Filter
4 Quarts
(3.8 Liters)
4 Quarts
(3.8 Liters)
QUANTITY*
With Filter
4.5 Quarts
(4.3 Liters)
4.5 Quarts
(4.3 Liters)
*All quantities are approximate. After refill, the level MUST be checked.
Do not overfill.
Fuel Tank Capacity
TYPE
Standard Tank
*All quantities are approximate.
QUANTITY*
27 Gallons (102 Liters)
6-69

Downloaded from www.Manualslib.com manuals search engine Scheduled Maintenance Services
I
Section
This section covers the maintenance required for your vehicle . Your vehicle
needs these services to retain its safety. dependability. and emission control
performance
.
A Word About Maintenance ................. . . 7-2
Your Vehicle and the Environment
......................... 7-2
Scheduled Maintenance Services
............................... 7-3
Selecting The Proper Maintenance Schedule
................. 7-3
Maintenance Schedule I
.............................. 7-4
Maintenance Schedule I1
................................ 7-6
Explanation
of Scheduled Maintenance Services .............. 7-7
Owner Checks and Services
................................ 7-10
At Least Once a Month .............. ............... 7-10
At Least Once a Year
............. ........... .... 7-10
Periodic Maintenance Inspections
............... ...... 7-12
Recommended Fluids
& Lubricants ........................... 7-13
MaintenanceRecord
....................................... 7-15
Service Station Checks
................................... 7-16
Protection
Plan
Have you purchased the GM Protection Plan? The Plan supplements
your new vehicle warranties
. See your Vehicle dealer for details .
7-1

Downloaded from www.Manualslib.com manuals search engine A Word About Maintenance
We at General Motors want to help you keep your vehicle in good working
condition. But we don’t know exactly how you’ll drive
it. You may drive
very short distances only a few times a week. Or you may drive long distances
all the time in very hot, dusty weather. You may use your vehicle in making
deliveries. Or
you may drive it to work, to do errands, or in many other ways.
Because of all the different ways people use their
GM vehicles, maintenance
needs vary.
You may even need more frequent checks and replacements than
you will find
in the schedules in this section. So please read this section and
note how
you drive. If you have any questions on how to keep your vehicle
in good condition, see your GM dealer, the place many GM owners choose
to have their maintenance work done. Your dealer can be relied upon to
use
proper parts and practices.
Your Vehicle A d The Environment
Proper vehicle mainte nce not only helps keep your vehicle in good
working condition, bur
11 also helps the environment. All recommended
maintenance procedures are important. Improper vehicle maintenance or the
removal of important components can significantly affect the quality
of the
air we breathe. Improper fluid levels or even the wrong tire inflation can
increase
the level of emissions from your vehicle. To help protect our
environment, and to help keep your vehicle
in good condition, please
maintain your vehicle properly.
If you are skilled enough to do some work on your vehicle,
you will
probably want to get the service information GM publishes. You will find a
list
of publications and how to get them in Section 8, Customer Assistance
Information.
See “Service Publications” in the Index.
The Maintenance Record provides a place for you to record the maintenance
performed on your vehicle. Whenever
any maintenance is performed, be
sure to write it down in this section. This will help you determine when your
next maintenance should be done. In addition,
it is a good idea to keep your
maintenance receipts. They may be needed
to qualify your vehicle for
warranty repairs.
7-2

Downloaded from www.Manualslib.com manuals search engine MAlNTENANCE SCHEDULE I/
Item Miles (000) 7.5 15 22.5 30
No. Kilometers (000) 12.5 25 37.5 50
Service
Oil Filter Change*- 12 Months, or
1 12 Months, or I 1 1 I
2 Chassis Lubrication-Every
3 Cooling System Service*
-Every
24 Months or
4 I Air Cleaner Filter Replacement* I I I I 0
5 Front Wheel Bearing Repack
(2WD Only) 0
6 Transmission Service **
7 Fuel Filter Replacement*$ 0
8 Spark Plug Replacement* 0
9 Spark Plug Wire Inspection*
10 Engine Timing Check*$
11 Fuel Tank, Cap and Lines
12 Engine Accessory Drive Belt
13 Tire and Wheel Rotation
0 0
14 Drive Axle Service 0.00
15 Brake Systems Inspection** Inspection*$
Inspection”
* An Emission Control Service
** See “Explanation of Scheduled Maintenance Services” in the Index
$ The California Air Resources Board has determined that the fail\
ure to perform this
maintenance item will not nullify the emission warranty or limi\
t recall liability prior
to the
completion
of vehicle useful life. General Motors, however, urges that all recommended
maintenance services be performed at the indicated intervals and\
the maintenance be
recorded.
THE SERVICES SHOWN
ON THIS CHART UP TO 60,000 MILES (100 000 km) ARE TO BE
DONE AFTER
60,000 MILES AT THE SAME INTERVALS.
TI 003
7-6

Downloaded from www.Manualslib.com manuals search engine Explanation Of Scheduled Maintenance Services
Below are explanations of the services listed in the maintenance charts.
The proper fluids and lubricants to use are listed
in this section. Make sure
whoever services your vehicle uses these. All parts should
be replaced and
all necessary repairs done before you or anyone else drives the vehicle.
1.
2.
3.
4.
5.
ENGINE OIL AND OIL FILTER CHANGE“ - ALWAYS USE
API SERVICE
SH OR SG ENERGY CONSERVING I1 OILS OF THE
PROPER VISCOSITY. The
“SH7 or “SG7 designation may be shown
alone or in combination with others, such as “SWCD”, or
“SH, SG,
CD,” or “SG/CD”, etc. To determine the preferred viscosity oil for your
vehicle’s engine see “Engine Oil”
in the Index.
CHASSIS LUBRICATION - Lubricate the front suspension,
steering linkage, transfer case shift linkage, parking brake cab\
le guides,
and brake pedal springs at the intervals specified on the proper
maintenance schedule, or at every engine oil change, whichever \
comes
first.
Ball joints and king pin bushings should not be lubricated unless their
temperature is
10°F (-1 2°C) or higher. When the weather is cold, let
them warm up before lubricating them or they could be damaged.\

Also, be sure to check all the vehicle fluid levels at this \
time.
COOLING SYSTEM SERVICE* - Drain, flush and refill the
system
with new or approved recycled coolant conforming to “GM
Specification 6038-M”. See “Engine Coolant”
in the Index for the
proper coolant and mixture to use
in your vehicle.
Also inspect the hoses and replace them
if they are cracked, swollen, or
deteriorated. Clean the outside of the radiator and air conditioning
condenser. Wash the radiator neck.
To ensure proper operation,
pressure test the radiator and cap.
AIR CLEANER FILTER REPLACEMENT* - Replace at
specified intervals. Ask your dealer for the proper replacement
intervals for your driving conditions.
FRONT WHEEL BEARING REPACK
(2-WHEEL DRIVE ONLY)
- Clean and repack the front wheel
bearings at each brake relining,
or at the specified interval, whichever
comes first.
* An Emission Control Service
7-7

Downloaded from www.Manualslib.com manuals search engine 6. TRANSMISSION SERVICE: - Change the transmission fluid and
filter every
15,000 miles (25 000 km) if the vehicle is mainly driven
under
one or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90 “F (32” C) or
In hilly or mountainous terrain.
higher.
Frequent trailer pulling.
0 Uses
such as taxi, police, delivery or other commercial service.
If the vehicle
is not used mainly under any of these conditions, change
the fluid and filter every
30,000 miles (50 000 km). See “Automatic
Transmission Fluid” in the Index for more information.
7. FUEL FILTER REPLACEMENT*$ - Replace the fuel filter at the
specified interval or sooner if clogged.
8. SPARK PLUG REPLACEMENT* - Replace spark plugs with the
type listed in Section
6. See “Specification Charts” in the Index.
9. SPARK PLUG WIRE INSPECTION* - Clean wires and inspect
for bums, cracks or other damage. Check the wire boot fit at the
distributor and at the spark plugs. Replace wires as needed.
Adjust timing to underhood label specifications. Inspect the inside and
outside
of the distributor cap and rotor for cracks, carbon tracking and
corrosion. Clean or replace as needed.
10. ENGINE TIMING CHECK AND DISTRIBUTOR CHECK*$ -
11. FUEL TANK, CAP AND LINES INSPECTION*$ - Inspect the
fuel tank, cap and lines for damage or leaks. Remove fuel cap, inspect
gasket for an even filler neck imprint, and any damage. Replace parts
as needed.
12. ENGINE ACCESSORY DRIVE BELT INSPECTION* - Inspect
belt.
Look for cracks, fraying, wear, and proper tension. Adjust or
replace as needed.
* An Emission Control Service
$ The California Air Resources Board has determined that the failure to perform \
this
maintenance item will not nullify the emission warranty or limit recall liability prior to the
completion of vehicle useful life. General Motors, however, urges that all re\
commended
maintenance services be performed at the indicated intervals and\
the maintenance be
recorded.
7-8