1994 CHEVROLET ASTRO PASSENGER service

Downloaded from www.Manualslib.com manuals search engine Parking on Hills
You really should not park your vehicle, with a trailer attached, on a hill. If
something goes wrong, your rig could start to move. People can be injured.
and both your vehicle and the trailer can be damaged.
But if you ever have to park your rig on a hill, here’s how to do it:
1. Apply your regular brakes, but don’t shift into “P” (Park) yet.
2. Have someone place chocks under the trailer wheels.
3. When the wheel chocks are in place, release the regular brakes until the
chocks absorb the load.
4. Reapply the regular brakes. Then apply your parking brake, and shift to
5. Release the regular brakes.
“P” (Park).
When You Are Ready to Leave After Parking on a Hill
1. Apply your regular brakes and hold the pedal down while you:
Start your engine;
Shift into a gear; and
Release the parking brake.
2. Let up on the brake pedal.
3. Drive slowly until the trailer is clear of the chocks.
4. Stop and have someone pick up and store the chocks.
Maintenance When Trailer Towing
Your vehicle will need service more often when you’re pulling a trailer. See
the Maintenance Schedule for more on this. Thin.gs that are especially
important in trailer operation are automatic transmission fluid (don’t
overfill), engine oil, axle lubricant, belt, cooling system, and brake
adjustment. Each of these
is covered in this manual, and the Index will help
you find them quickly. If you’re trailering, it’s a good idea to review these
sections before you start your trip.
Check periodically
to see that all hitch nuts and bolts are tight.
Trailer Light Wiring
See “Trailer Wiring Harness” in the Index.
4-29

Downloaded from www.Manualslib.com manuals search engine Good Battery (-)
B
b
Heavy Metal Engine Part
9.
10.
11.
12.
Attach the cable at least 18 inches (45 cm) away from the dead battery,
but
not near engine parts that move. The electrical connection is just as
good there, but the chance of sparks getting back to the battery is much
less.
Now start the vehicle with the good bat ’y and run the engine for a
while.
Try to start the vehicle with
the dead battery. If it won’t start after a few
tries, it probably needs service.
Remove the cables
in reverse order to prevent electrical shorting. Take
care that
they don’t touch each other or any other metal.
Remove Cables In This Order:
2 n
5-6
1. Heavy Metal
Engine Part
2. Good Battery (-)
3. Good Battery (+)
4. Dead Battery (+)

Downloaded from www.Manualslib.com manuals search engine Towing Your Vehicle
Try to have a GM dealer or a professional towing service tow your vehicle.
They can provide the right equipment and know how
to tow it without
damage.
If your vehicle has been changed or modified since it was factory-new by
adding aftermarket items like fog lamps, aero skirting, or special tires and
wheels, these things can be damaged during towing.
Before you do anything, turn on the hazard warning flashers.
When you call, tell the towing service:
That, if your vehicle has all-wheel drive or rear-wheel drive \
with fog
lamps, it cannot be towed from the front with sling-type equipment.
That your vehicle has rear-wheel drive, or that it has the
The make, model, and year of your vehicle.
all-wheel-drive
option.
0 Whether you can still move the shift lever.
0 If there was an accident, what was damaged.
When your vehicle is being towed, have the ignition key off. The steering
wheel should be clamped in a straight-ahead position, with a clamping
device designed for towing service.
Do not use the vehicle’s steering
column lock for this. The transmission should be in “N” (Neutral) and the
parking brake released.
If your vehicle has the all-wheel drive option, it can only be towed with all
four wheels off the ground.
A dolly must be used under the un-raised
wheels when towing or the vehicle must be transported
on a flat bed carrier.
5-7

Downloaded from www.Manualslib.com manuals search engine If No Steam Is Coming From Your Engine
If you get the overheat warning but see or hear no steam, the problem may
not be too serious. Sometimes the engine can get a little
too hot when you:
Climb a long hill on a hot day.
0 Stop after high speed driving.
Idle for long periods in traffic.
0 Tow a trailer.
If you get the overheat warning
with no sign of steam, try this for a minute
or
so:
1. If you have an air conditioner, turn it off.
2. Turn on your heater to full hot at the highest fan speed and open the
3. If you’re in a traffic jam, shift to “N” (Neutral).
window as necessary.
If you no
longer have the overheat warning, you can drive. Just to be safe,
drive slower for about ten minutes.
If the warning doesn’t come back on,
you can drive normally.
If the warning continues, pull over, stop, and park your vehicle right away.
If there’s still
no sign of steam, push the accelerator until the engine speed is
about twice as fast as normal idle speed. Bring the engine speed back to
normal idle speed after two or three minutes. Now see if the warning stops.
But then, if you still have the warning, TURN
OFF THE ENGINE AND
GET EVERYONE OUT OF THE VEHICLE until it cools down.
You may decide not to lift the hood but to get service help right away.
5-12

Downloaded from www.Manualslib.com manuals search engine When you decide it’s safe to lift the hood, here’s what you’ll see:
A. Coolant recovery tank
B. Radiator pressure cap
C. Engine fan
If the coolant inside the coolant recovery tank is boiling, don’t do anything
else until it cools down.
The
coolant level should be at or above FULL. If it isn’t, you may have a
leak in the radiator hoses, heater hoses, radiator, water pump or somewhere
else in the cooling system.
NOTICE:
Engine damage from running your engine without coolant isn’t \
covered by your warranty.
If there seems to be no leak, start the engine again. See if the fan speed
increases when idle speed
is doubled by pushing the accelerator pedal down.
If it doesn’t, your vehicle needs service. Turn
off the engine.
5-13

Downloaded from www.Manualslib.com manuals search engine Service & Appearance Care
...
Section
Here you will find information about the care of your vehicle . This part
begins with service and fuel information. and then it shows how to check
important fluid and lubricant levels
. There is also technical information
about your vehicle. and a section devoted to its appearance care
.
Service ................................................... 6-2
Fuel
..................................................... 6-3
Checking Things Under the Hood
.............................. 6-7
Hood Release
........................................... 6-7
Engineoil
.............................................. 6-9
Enginecover
.......................................... 6-15
Air Cleaner
............................................ 6-19
Automatic Transmission Fluid ............................. 6-20
RearAxle
............................................. 6-24
All-WheelDrive
........................................ 6-24
Transfercase
.......................................... 6-24
FrontAxle
............................................. 6-25
Engine Coolant
....................................... 6-26
Windshield Washer Fluid
................................. 6-31
Brake Master Cylinder
................................... 6-32
Replacing Brake System Parts
.................... ........ 6-35
Battery
.................................................. 6-35
Vehiclestorage
......................................... 6-35
FluidLeakCheck
.......................................... 6-36
Bulb Replacement
......................................... 6-36
Other Maintenance Items
.................................... 6-41
Tires
.................................................... 6-47
Appearancecare
.......................................... 6-54
Vehicle Identification Number
................................ 6-63
Service Parts Identification Label
..................... .... 6-65
Capacities and Specification Charts
................ . . 6-68
Fuses and Circuit Breakers ........... 6-72
Power Steering Fluid .................................. 6-30
Loading Your Vehicle
.... .............................. 6-44
6-1

Downloaded from www.Manualslib.com manuals search engine Service
Your GM dealer knows your vehicle best and wants you to be happy with it.
We hope you’ll go to your dealer for all your service needs. You’ll get
genuine
GM parts and GM-trained and supported service people.
We hope you’ll want
to keep your GM vehicle all GM. Genuine GM parts
have one
of these marks:
Doing Your Own Service Work
If you want to do some of your own service work, you’ll want to get the
proper
GM Service Manual. It tells you much more about how to service
your vehicle than
this manual can. To order the proper service manual, see
“Service Publications’’ in
the Index.
Your vehicle has a facial air bag system. Before attempting to do your own
service work, see “Servicing Your Facial Air Bag-Equipped Vehicle” in
the
Index.
You should keep a record with all parts receipts and list the mileage and the
date of any service work you perform. See “Maintenance Record’’
in the
Index.
..
AUTION: .. ‘.I1
“You can be injured if you try ta
without knowing enough about it.
@ Be sure you have sufficient knowleuge, experieme, and the
proper replacement parts and t--1s before you attempt any vehicle maintenance task. ervice
work on 1 eh
6-2

Downloaded from www.Manualslib.com manuals search engine NOTICE:
If you try to do your own service work without knowing enough
about it, your vehicle could be damaged.
The 8th digit of your Vehicle Identification Number (VTN) shows the code
letter for your engine. You will find the VIN at the top left
of your
instrument panel. (See “Vehicle Identification Number”
in the Index.)
Use regular unleaded gasoline rated at
87 octane or higher. With the
4.3L (Code
W) engine, use premium unleaded gasoline rated at 9 1 octane or
higher for high power performance, when towing a trailer or with a high
payload requirement. But when operating with a light load as a normal
condition, you may
use middle grade or regular unleaded gasolines.
The gasoline
you use should meet specifications ASTM D48 14 in the U.S.
and CGSB 3.5-92 in Canada. These fuels should have the proper additives,
so you should not have to add anything to the fuel.
In the U.S. and Canada, it’s easy to be sure
you get the right kind of
gasoline (unleaded). You’ll see “UNLEADED” right on the pump. And only
unleaded nozzles will fit into your vehicle’s filler neck.
Be sure the posted octane is at least
91 for premium, 89 for middle grade
and
87 for regular. If the octane is less than 87, you may get a heavy
knocking noise when you drive. If it’s bad enough, it can damage your
engine.
If you’re using fuel rated at 91 octane or higher and you still hear heavy
knocking, your engine needs service. But don’t worry if
you hear a little
pinging noise when you’re accelerating or driving up a hill. That’s normal,
and you don’t have
to buy a higher octane fuel to get rid of it. It’s the heavy,
constant knock that means
you have a problem.
What about gasoline with blending materials that contain oxygen \
(oxygenates), such as MTBE or alcohol?
MTBE is “methyl tertiary-butyl ether.” Fuel that is no more than
15% MTBE is fine for your vehicle.
6-3