5-2BRAKES- Specifications
SPECIFl,CATIONS
GENERAL SPECIFICATIONS
ItemsMaster cylinder
J-wI.D.
’ ,, ’ ,;!mm (in.)
Brake booster
TvwEffective dia. of power cylindermm (in.)
Boosting ratio [Brake pedal depressing
force]5.0 [at 220 N (48 Ibs.)lProportioning valve
TypeSplit point
Decompression ratio
kPa (psi)
Front brakes
TypeDisc O.D.
Disc thickness
Pad thickness
Wheel cylinder I.D.
Clearance adjustmentmm (in.)
mm (in.)
mm (in.)
mm (in.)
Rear
drsc brakes
TypeDisc O.D.
Disc thickness
Pad thickness
Wheel cylinder I.D.
Clearance adjustmentmm (in.)
mm (in.)
mm (in.)
mm (in.)
Rotor teeth
Front wheel side
Rear wheel side
Speed sensor
-
Parking brakes’
TvwBrake lever type
Cable arrangementVehicles without
ABSVehicles with ABS
Tandem type
(with level sensor)
22.2
(78)Tandem type
(with level sensor)
23.8 P5/1dVacuum type
230
(9.0)Vacuum type
Front side: 180 (7.0)Rear side: 205
(8.0)5.5 [at 220
N (48 Ibs.)lDual type
4,200
(597)
0.3Dual type
4,200
(597)
3.3
Floating caliper, single-piston,ventilated disc
(M-R44V)256
(10.1)24
i.94)16.0
(.63)
53.9 (2 l/8)Automatic
Floating caliper, single-piston,ventilated disc
(M-R44V)256
(10.1)24
i.94)16.0
(.63)
53.9 (2 %)
AutomaticFloating caliper,
single-piston,ventilated disc
(AD30P)265
(10.43
10 (39)
14.5
(.57)30.1
(1 Yl6)Automatic
Floating caliper, single-piston,ventilated. disc
(AD30P)265
(10.4)
10 l.39)14.5
(.57)30.1
(1 3/6)Automatic
-
-
47
47
vlagnet coil type
Mechanical brake acting
Vlechanical brake acting
on rear wheels
3n rear wheels
Lever type
-ever type
V-typeV-type
! y+
fr. .
‘iBR&gES - Specifications513
-
ItemsFWDAWD
Master cylinder
TypeTandem type
Tandem type
(with level sensor)(with level sensor)
I.D.mm (in.) 25.4 (1)25.4 (1)Brake booster
TypeVacuum typeVacuum type
Effective dia. of power cylinder
mm (in.) Front side: 188 (7.4)
Front side: 188 (7.4)
Rear side: 215 (8.5)Rear side: 215 (8.5)Boosting ratio [Brake pedal depressing force]
6.0 [at 220
N (48 Ibs.)]6.0 [at 220 N (48 Ibs.)]
‘.Proportioning valve
TypeDual typeDual type
Split point
kPa (psi) 2,500 (363)3,500 (508)Decompression ratio
0.250.25
Front brakes,,’ I
TypeFloating caliper, single-piston,
Floating caliper, double-pistonventilated disc
(M-R46V)ventilated disc (M-R56W)Disc O.D.
mm (in.)
256(10.1)276 (10.9)
Disc thickness
mm (in.) 24
(94)
24 (.94)Pad thickness
mm (in.) 16.0
(63)
16.0 (63)Wheel cylinder I.D.
mm (in.) 60.3
(2?,)41.3 (l”/*) x 2
Clearance adjustmentAutomatic
Automatic
?ear disc brakes
TypeFloating caliper, single-piston,Floating caliper, single-piston,ventilated disc
(AD30P)ventilated disc (AD35P)Disc
O.D.mm (in.) 265 (10.4)265 (10.4)Disc thickness
mm (in.) 10 (39)
10
f.39)Pad thickness
mm (in.) 14.5
(.57)14.5 (.57)Wheel cylinder I.D.
mm (in.)
30.1 (1 3/16)34.9 (1 3h)
Clearance adjustmentAutomaticAutomatic
3otor teeth*
Front wheel side
47
47Rear wheel side
47
47
speed sensor*
Magnet coil typeMagnet coil type
‘arking brakes
WeMechanical brake actingMechanical brake acting
on rear wheels
on rear wheels
Brake lever type
Lever type
Lever type
Cable arrangement
V-type
V-type
k ,.-YT--NultThe *symbol
indicates vehicles with ABS.
BRAKES - Service Adjustment Procedures5-51
2314A0454When new
When worn14G0017
1
14 LO169check the sliding coWsTm~3..“.W% ,Y :sleeve and guide pin-~I ._. ;;:i ‘.(3) In this condition, the other person should use a finger to
close the outlet part of the, master cylinder, and then the
first person should release the brake pedal.
(4) Steps (2) and (3) should be repeated three or four times,
and then the master cylinder should be filled with brake
fluid to the specified level.
NOTE
The air is completely bled from the master cylinder by steps
(1) to (4).
(5) Connect the brake tube to the master cylinder.
(6) Start the engine; then, in the sequence shown in the
illustration, bleed the air from each wheel cylinder.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3 or DOT4
Caution
1.Use the specified brake fluid. Avoid using a mixtureof the specified brake fluid and other fluid.
2. If brake fluid is exposed to the air, it will absorb
moisture; as water is absorbed from the atmos-
phere, the boiling point of the brake fluid will
decrease and the braking performance will be
seriously impaired. For this reason, use a hermeti-
cally sealed
1 lit. (1.06 qt.) or 0.5 lit. (0.52 qt.) brake
fluid container.
3. Firmly close the cap of the brake fluid container
after use.
4. For vehicles with the anti-lock braking system, be
sure to install a filter to the master cylinder
reservoir tank when supplying brake fluid.
ORDINARY AIR-BLEEDING PROCEDURES
(1) Depress the brake pedal several times until resistance is
felt; then, with the pedal depressed, loosen the bleeder
screw
l/3 to l/2 turn and then tighten it before the fluid
pressure is all gone.
(2) Release the brake pedal. Repeat this procedure until there
are no more air bubbles in the brake fluid.
FRONT DISC BRAKE PAD CHECK AND
REPLACEMENTN05FOAF
NOTEThe brake pads have wear indicators that contact the brake
disc when the brake pad thickness becomes 2 mm
(.08 in.),
and emit a squealing sound to warn the driver.1. Check brake pad thickness through caliper body check
port.Standard value: 10.0 mm
(.39 in.)
Limit: 2.0 mm
(.08 in.)
Caution
1. When the limit is exceeded, replace the pads at
both sides, and also the brake pads for the wheels
on the opposite side at the same time.
2. If there is a
significant difference
.in the thick-
nesses of the pads
----aI’-I
5-80BRAKES - Front Disc Brake
I-
Pad and wear
indicator assemblyPad assembly
Grease14FOO97
14KOIQPiston boot
’14KO70
Grease
L
SERVICE POINTS OF REASSEMBLYWC17. INSTALLATION OF INNER
SHIM/15. OUTER SHIMCoat the mounting surfaces of the pad and inner shim
antthe mounting surface of the inner shim and outer
shinwith repair kit grease, and assemble them.
Coat grease with care to prevent swelling.
Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking to
tht
friction surfaces of the pad and brake disc.12. APPLICATION OF BRAKE FLUID TO CALIPER BODY
Apply specified brake fluid to inner cylinder.
Specified brake fluid: MDPAR Brake Fluid/
Conforming to DOT3 or
DOT410. INSTALLATION OF PISTON SEAL
Install piston seal in cylinder groove.
Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON
(1) Apply specified brake fluid to piston. Insert into
cylinde’without twisting.
Specified brake fluid: MOPAR Brake Fluid/
Conforming to DOT3 or DOT4(2) Fill piston edge with specified grease. Install piston
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO LOCK PIN
BOOT/5GUIDE PIN BOOT/3. BUSHING
Grease parts as illustrated with specified grease.
Specified grease: Repair kit grease
(orange)
BRAKES -Front Disc Brake
l-Pad and wear
indicator assembly Pad assembly
Inner
shim
Outershim
11Inner shim
Outer shim
GreaseGrease14FOO97
al
14LO127Brake fl
Grease
14LO128GreaseSERVICE
POINTS OF REASSEMBLYNW7. INSTALLATION OF INNER
SHIM/13. OUTER SHIM
Coat the mounting surfaces of the pad and inner shim
a
the mounting surface of the inner shim and outer shim vv
repair kit grease, and assemble them.
Coat grease with care to prevent swelling.Specified grease: Repair kit grease (orange)
Caution
Prevent oily materials and other dirt from sticking,
the friction surfaces of the pad and brake disc.12.APPLlCATlON OF BRAKE FLUID TO CALIPER
BODjApply specified brake fluid to inner cylinder.,.;Specified brake fluid: MOPAR Brake Fluid/;:ti
”Conforming to
DOT3 or DOT4
10. INSTALLATION OF PISTON SEAL..I.‘”Install piston seal in cylinder groove.Caution
Do not wipe special grease on piston seal.
9. INSTALLATION OF PISTON.
(1) Apply specified brake fluid to piston.
Insert into cylindlwithout twisting.
(/ifiL-_. i//Specified brake fluid: MOPAR Brake Fluid/
Conforming to
DOT3
or
DOT4(2) Fill piston edge with specified grease. Install pistc
boots.Specified grease: Repair kit grease (orange)
6. APPLICATION OF GREASE TO BOOT/3. BUSHING-’
Grease parts as illustrated with specified grease.Specified grease: Repair kit grease (orange)
INSTRUCTIONS FOR ALUMINUM TYPE
WHEELSN2zGFM
1. Aluminum is vulnerable to alkalies. If a vehicle
washing detergent has been used, or salt from
sea water or road chemicals has adhered, washthe vehicle as soon as possible. After washing
the vehicle, apply body or wheel wax to the
aluminum type wheels to prevent corrosion.
2. When cleaning the vehicle with steam, do not
direct steam onto the aluminum type wheels.
When tightening nuts for aluminum type
wheels, particularly observe the following:
(1) Cl;Zl;lsthe hub surface of aluminum type
(2) After finger-tightening wheel nuts, tighten
them to specifications.
(3) Do not use an impact wrench or push the
wrench by foot to tighten the wheel nuts.
(4) Do not apply oil to the threaded portions.
INSTRUCTIONS FOR TIRE CHAINS AND
SNOW TIRES
1.Use tire chains only on front wheels. Do not usetire chains on rear wheels.
2. When using snow tires, use them on all four
wheels for maneuverability and safety.
INSTRUCTIONS FOR COMPACT
TIRE
1. The compact spare tire is designed
space in the luggage compartment,
lighter weight makes it easier to use if
occurs.g
2.-- IThe following instructions for the compact spare .,z,tire should be observed.
i/(1) Check the inflation pressure after installing ii,the spare, and adjust to the specified
pres-..$i
sure.t’
(2) Avoid driving through automatic car washes
and over obstacles that could possiblyage the vehicle’s undercarriage. Because
the tire is smaller than the
original tire,
ground clearance is slightly reduced,
(3) The compact spare tire should not be
used: i5iS:on any other wheels, nor should standard
i;:?tires, snow tires, wheel covers or trim rings
Ibe used with the compact spare wheel. If.
1.;such use is attempted, damage to these
items or other vehicle components may
’
occur.
,i
BODY - Aero Parts23-73
18A0967
Rear air spoiler assembly (center)removal steps
(Refer to GROUP 8
- Rear Wiper.)Liftgate trim (Refer to
P.23-89.)High mounted stop light
_ (Refer to GROUP 8 - Lighting System.)
(I*5. Rear wiper grommet
+I)*4 6. Rear air spoiler assembly (center)
Rear air spoiler assembly (side)removal steps
8. Mountina nut
Rear air spoiler removal steps
(Refer to GROUP 8 - Lighting System.)
4* *4 13. Rear air spoiler
9. Mounting insulator
@ l 4 10. Rear air spoiler assembly (side)11, Air spooler cover
12. Air spoiler bracket assembly
NOTE(1) Reverse the removal procedures to reinstall.(2) l * : Refer to “Service Points of,Removal”.(3) l a : Refer to “Service Points of! kistallatron”.
, i. ::
I
23-74BODY - Aero Parts
\18AQ245
-ISERVICE POINTS OF REMOVAL1. REMOVAL OF SIDE AIR DAM
(DOOR)/4. SIDE AIRDAM
(1) After the mounting screws are removed, apply the plastic
trim tool to the bonding and clipped areas to remove the
side air dam.
(2) Scale off the both-side adhesive tape with the plastic trim
tool.
16AQ414J5. REMOVAL OF REAR WIPER GROMMET
Remove the rear wiper grommet with the
plastlc trim tool.
6.REMOVAL OF REAR AIR SPOILER ASSEMBLY (CENTER)/10. REAR AIR SPOILER ASSEMBLY (SIDE)/13. REAR
AIR SPOILERAfter the rear air’s’poiler mounting bolts or screws
hav2been removed, move the rear air spoiler to the rear of the
vehicle, remove the rear air spoiler from the tapping
screws, and pull off the rear air spoiler.
SERVICE POINTS OF INSTALLATION
13. INSTALLATION OF REAR AIR
SPOILER/lo. REAR AIR
SPOILER ASSEMBLY (SIDE)/G. REAR AIR SPOILER
ASSEMBLY (CENTER)
Install the rear air spoiler in position so that its clips are
held by the tapping screws.
NOTEWhen the clip remains on the body side, securely attach
the clip to the rear air spoiler, and mount
them.4. INSTALLATION OF REAR SIDE AIR DAM
(1) Wipe off application surface of body with clean cloth
dampened with degreaser
(MOPAR SUPER KLEEN or
equivalent).
NOTEAfter wiping surface, leave surface as it is to volatilize
degreaser.