Service & Appearance Care
Engine Block Heater:
An engine block heater can be a big help if you have to park outside in very
cold weather,
0°F (-18°C) or colder. If your vehicle has this option, see
“Engine Block Heater” in the Index.
What to Do with Used Oil:
I CAUTION I
Used engine oil contains things that have caused skin cancer
laboratory animals. Don’t let used oil stay on your skin fo\
r very
I
Clean your skin and nails with soap and water, or a good han\
d
cleaner. Wash or properly throw away clothing or rags containin\
g
used engine oil.
Used-oil can be a real threat
to the environment. If you change your own oil,
be sure to drain all free-flowing oil from the filter before disp\
osal. Don’t ever
dispose of oil by putting it in the trash, pouring it on the ground, into sewers,
or into streams or bodies of water. Instead, recycle it by taking it to a place
that collects used
oil. If you have a problem properly disposing of your used
oil, ask your dealer, a service station or a local recycling \
center for help.
Engine Oil (Diesel Engines)
It’s a good idea to check your engine oil level every time you get fuel. In
order
to get an accurate reading, the oil must be warm and the vehicle\
must
be on level ground.
c
-
K2394
Turn off the engine and give the oil a few minutes to drain back into the oil
pan. If you don’t the
oil dipstick might not show the actual level.
6-26
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I I Power Rating I 1
Lamp or Bulb
Malfunction Indicator (“Service Engine
Quantity
at 12.8V, Watts Trade No.
Soon”)
“Diesel only
**Crew Cab Only tCanadian Vehicles only t0390
1 .7
74
Service Fuel Filter Lamp*
1 .7
74
Low Coolant Lamp*
1 .7 74 Glow Plugs Lamp*
1 .7
74
Upshift Indicator
1 .7
74
Service Replacement Part and Filter Recommendations
Engine
(VIN)
4.3 (Z)
5.0 (H)
5.7 (K)
6.2 (C)
6.2
(J)*
6.5 (F)*
7.4
(N)
-
Oil
Filter
PF51
PF35t
PF35t
PF35
PF35
PF35
PF35
-
Air
Cleaner
A1 78CW A348C
A348C
A644C A644C
A917C
A348C
PCV
Valve
CV789C
cv774c
cv774c
-
-
-
cv774c I I
tFour Wheel Drive Vehicles use a PF51
*Heavy
Duty Emission Engine
1,
Spark** Plugs
CR43TS
.CR43TS
.CR43TS
-
-
.CR43TS
oil filter
’*Use AC copper-cored resistor type spark plugs.
Fuel
Filter
GF481
GF481
GF481
TP 1
006
TP 1 006
TP1006
GF481
-I
RC36
RC36
RC32
RC32
RC32
RC36
t0039
6-99
ProCarManuals.com
6. AIR CLEANER FILTER REPLACEMENT* -Replace at every 30,000
miles (50 000 km) or more often under dusty conditions. Ask your dealer
for the proper replacement intervals for your driving conditions\
.
7. FRONT WHEEL BEARING REPACK (2 WHEEL DRIVE ONLY) -Clean
and repack the front wheel bearings at each brake relining, or\
at the specified interval, whichever comes first.
8.
TRANSMISSION SERVICE
Automatic Transmission
-Change the transmission fluid and filter every
15,000 miles (25 000 km) for vehicles under 8,600 GVWR or every
12,000 miles (20 000 km) for vehicles over 8,600 GVWR if the vehicle
is mainly driven under one or more of these conditions:
In heavy city traffic.
Where the outside temperature regularly reaches 90°F (32°C\
) or
higher.
In hilly or mountainous terrain.
Frequent trailer pulling.
Uses such as taxi, police, delivery or other commercial service\
.
If the vehicle is not used mainly under any of these conditions, change
the fluid and filter every 30,000 miles
(50 000 km) for vehicles under
8600 GVWR or every
24,000 miles (40 000 km) for vehicles over 8600
GVWR. See “Automatic Transmission Fluid” in the Index for more
information.
Manual Transmission -Transmission fluid does not require periodic
changing.
Regulator Valve System for any worn, plugged or collapsed hoses. Have
the system checked as described in the Service Manual.
9.
CDRV SYSTEM INSPECTION* -Check
the Crankcase Depression
10. FUEL FILTER REPLACEMENT* -Replace the fuel filter at the specified
interval
or sooner if clogged.
11. SPARK PLUGS REPLACEMENT* -Replace spark plugs with the type
listed in Section
6. See “Specification Charts” in the Index.
12.
SPARK PLUG WIRE INSPECTION* -Clean wires and inspect for burns,
cracks or other damage. Check the wire boot fit at the distributor and at
the spark plugs. Replace wires as needed.
*An Emission Control Service
7-1 9
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Scheduled Maintenance Services
13. EGR SYSTEM INSPECTION* -Conduct EGR SYSTEM CHECK as
described in the Service Manual.
14. ELECTRONIC VACUUM REGULATOR VALVE (EVRV) INSPECTION*
-Inspect filter for excessive contamination or plugging. If required, clean
element with a solution of biodegradable soap and water, let
dry and
reinstall element.
15. ENGINE TIMING CHECK AND DISTRIBUTOR CHECK (SOME
MODELS)”
-Adjust timing to underhood label specifications. Inspect the
inside and outside of the distributor cap and rotor for cracks, carbon
tracking and corrosion. Clean or replace as needed.
cap and lines for damage or leaks. Remove fuel cap, inspect g\
asket for
an even filler neck imprint, and any damage. Replace parts as \
needed.
16. FUEL TANK, CAP AND LINES INSPECTION* -Inspect the fuel tank,
17. THERMOSTATICALLY CONTROLLED AIR CLEANER INSPECTION*
A-(If so equipped.) Inspect all hoses and ducts for proper hookup.
Make sure valve works properly.
Look for cracks, fraying, wear, and proper tension. Adjust or replace as
needed.
19. EVAPORATIVE CONTROL SYSTEM (ECS) INSPECTION* -Check all
fuel and vapor lines and hoses for proper hookup, routing, and\
condition.
Check that the purge valve works properly,
if equipped. Replace as
needed.
18. ENGINE ACCESSORY DRIVE BELT(S) INSPECTION* --Inspect belts.
20. SHIELDS AND UNDERHOOD INSULATION INSPECTION Am-Inspect
shields and underhood insulation for damage or looseness. Adjust\
or
replace as required.
21. AIR INTAKE SYSTEM INSPECTlONAWCheck the air intake system
installation to see that gaskets are seated properly and all hose
connections, fasteners, and other components are tight. Also check to be
sure that the air cleaner housing is properly seated, that the\
cover fits
tightly, and the wing nuts are tight. Tighten connections and \
fasteners or
replace damaged parts as required.
22. THERMOSTATICALLY CONTROLLED ENGINE COOLING FAN INSPECTI0NA.-(If
so equipped.) With the engine off and below
normal operating temperature, check to see that the fan can be rotated
by hand on fluid coupling or viscous drives. Replace as necessary.
*An Emission Control Service
AAlso a Noise Emission Control Service
.Applicable only to vehicles
sold in the United States
7-20
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1 Add-on Equipment ................... 6-94
I- Electronic Heatinghir Conditioning
(See "Heating")
Adding Coolant
... 5.12, 5.14. 6-44
... Engine I
Air Cleaner ................................ 6-31
Block Heater
.......... 2.19. 3.5. 6-26
Cold Weather Starting (Diesel)
.................... 2-1 7
Coolant
....... 5.12. 5-1 4. 6.42. 6-96
Coolant Temperature Gage
...... 2-88
Diesel
................................ 6.6. 6-1 9
Crankcase
.................................. 6-96
Fan Noise
.................................. 5-1 7
Noise Control System
.............. 6-1 9
.-Identification,
............................ 6-95
Oil .(See "Oil")
Overheating
................................. 5-9
Running While Parked
............. 2-35
Equipment, Add-on
...................... 6-69
Exhaust System
................ 2.34, 6-65
Exhaust
........................... 2.34,
6-65
Starting
............................ 2.12, 2-1 5
F
Fan Noise ...................................... 5-1 7
Filter
. Replacement Chart ............ 6-99
Finish Care
............................................ 6-88
Damage
..................................... 6-90
Automatic Transmission
........... 6-33
Brake
.......................................... 6-49
Coolant
............................ 5-1 2. 6-42
Front Axle
.................................. 6- 40
Hydraulic Clutch
....................... 6-37
Leak Check
................................ 6-52
Manual Transmission
................ 6-36
Power Steering
............ 1 ............ 6-46
Radiator
....................................... 5-1 4
Fluid
9-3
Rear Axle .................................. 6-41
Recommended Fluids
.............. 7-25
. Transfer Case ............................ 6-39
Windshield Washer.
................. 6-48
Fog Lamps
.................................... 2-54 .
Four-wheel Drive ............... 2.36, 6-39
Transfer Case
................ .2-37, 6-39
Front Axle
................................. 6-40
Fuel (Diesel Engines)
..................... 6.6
Cold Weather Operation
............ 6-7
Filter Replacement
........ 6-1 1, 6.13,
6-99
Fuel Requirements
..................... 6-6
Gage
........................ ; ................. 2-87
Running Out Of
........................ 6-10
Tank Capacity
........................... 6-97
Water in Fuel
.............................. 627
Fuel (Gasoline Engines)
................. 6-4
Filling Your Ta'nk
....................... 6-16
Foreign
. Countries ..................... 6-15
Gage
.......................................... 2-87
Gasolines for Cleaner Air
......... 6-5 A-
Fuses and Circuit
Breakers
............................ 6-64, 6-1 01 * .
Fuse Block ................................ 6-65 . . f
Headlights .................... 6.64, 6-100
Power Windows and Other
Trailer Wiring Harness
.. 6.64, 6-1 00
. Windshield Wipers ...... 6-64, 6-100
G
Gages ............................................ 2.87
Coolant Temperature Gage
..... 2-88
Fuel Gage
.................................. 2-87
Odometer
................................... 2-76
Oil Pressure Gage
..................... 2-89
Speedometer.
............................ 2-76
Tachometer
..................... 2.76, 2-78
Trip Odameter 2-77
Voltmeter
................................... 2-90
-
-.
I
Power Options ......... 6.64, 6-100 :
. ...........................
...
ProCarManuals.com
INDEX
H
Halogen Bulbs .............................. 6-55
Hazard Warning Flashers
.............. 5-2
Head Restraints
.............................. 1-5
Headlights .......................... 2.53. 6-55
Composite
.................................. 6-56
Halogen
..................................... 6-55
High-Low Beam
........................ 2-44
Reminder
................................... 2-54
Sealed Beam
............................. 6-55
Heating System (with NC)
........... 3-5
Rear Window Defogger
............. 3-8
System Controls
......................... 3-6
Fan Knob
..................................... 3-4
Function Lever
............................ 3-4
Temperature Lever
...................... 3-4
Hitches
........................................... 4-58
Hood Checking Under
........................ 6-17
Latches and Hinge
................... 6-53
Release
...................................... 6-1 7
Horn
............................................... 2-41
Hydraulic Clutch
........................... 6-37
Grease Fitting
............................ 6-39
Hydro-Boost System (Hydraulic Pump)
..................... 6-50
Hydroplaning
................................. 4-39
I
If You’re Stuck In Sand. Mud.
Ice or Snow
.............................. 5-33
Ignition Switch
.............................. 2-1 0
Inflation-Tire Pressure ................. 6-73
Instrument Panel
............... 2-70. 2-76
Diesel Tach Cluster .................. 2-75
Standard Cluster
............ 2-72, 2-73
J
High Beam Indicator Light ...... 2-85
Heating System (without AIC)
..... 3-4
Rear Window Defogger
............. 3-8
Highway Hypnosis
........................ 4-46 Jack Storage
...................... 5.19.
5-31
Jump Starting
................................ 5-3
K
Key Release Lever ....................... 2-11
Keys
................................................. 2-3
L
Lights ............................................. 2-53
Brake System Warning
............ 4-18
Bulb Replacement
......... .6-54, 6-98
Cargo Lamp
.................... 2-58, 6-61
Charging System Light
........... 2-82
Check Gages Light
.................. 2-84
Dome Lights
............................. 2-56
Fender
........................................ 6-59
Fog Lamps
................................ 2-54
Glow Plugs Light
........... 2-16, 2-81
Front ParkinglTurn Signal
........ 6-57
Indicator
..................................... 2-78
Headlights (See “Headlights”-)
Low Coolant Warning
.............. 2-81
Malfunction Indicator
.... 2-83, 6-66
Operation
................................... 2-43
Reading
..................................... 2-57
Service Fuel Filter
.................... 2-80
Side Marker
.............................. 6-58
Rear
................................. 6-62, 6-63
Replacement Chart
.................. 6-98
Roof Marker
.............................. 6-60
Tailgate Marker
......................... 6-60
Underhood Reel Lamp
............ 2-58
Loading Your Vehicle
........ 4-26, 6-67
Truck-Camper
............................ 6-70
Lubrication
..................................... 6-52
Accelerator Control System
.... 6-52
Body ........................................... 6-53
Constant Velocity Joints
......... 6-53
Front Axle
................................. 6-40
Front Shock Absorbers
........... 6-51
Front Suspension and Steering Linkage
................... 6-51
Service Engine Soon
..... 2-83, 6-66
9-4
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