Capacities and Specifictu?ons
Engine
Type ....................................................................L4
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.9: 1
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-3-4-2
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Injection
Piston Displacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 CID (1.6L)
Valve Arrangement . . . . . . . . . . . , . . . . . . . . . . . , . . . . . . . . . . . . . . . . .In-Head “V” Type
AC Belt Tension.
. . . .Deflect Belt 0.31-0.47 in. (8-12 mm) @ 22 Ibs. (10 kg.) Pressure
Fan Belt Tension
. . . . .Deflect Belt 0.20-0.32 in. (5-8 mm) @ 22 Ibs. (10 kg.) Pressure
Thermostat Temperature Specification.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180”F (82°C)
Replacement Parts
Air Cleaner Filter ................................................... 96057994
Battery
..............................................................26-60s
Engineoil Filter .................................................... 96062415
Fuel Filter
................................................... AC TypeGE571
PCVValve
........................................................96058079
Radiator Pressure Cap . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 psi
Spark Plug.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R43XLS (0.028”- 0.032” Gap)
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Service & Appearance Care
Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Automatic Transmission Air
Conditioning?.
................ .See the refrigerant information label under hood.
.............................................
................................................... Drain and Refill .3.0 qt. (2.8 L)**
Overhaul .4.9 qt. (4.6 L)
Cooling System
Automatic Transmission. ...................................... S.5 qt. (5.2 L)
I Manual Transmission. ........................................ S.6 qt. (5.3 L)
FuelT ank....................................................llgal.(42.0L) .
Crankcase
..........................................
........................................
With Filter Change. .4.5 qt. (4.2 L)*
Without Filter Change .4.2 qt. (4.0 L)*
Front Differential ............................................... 1 1 qt. (1 .O L)
Manual Transmission. .1.6 qt. (1.5 L)**
Rear Differential. .2.3 qt. (2.2 L)
Transfer Case .................................................. 1 .8 qt. (1.7 L)
..........................................
..............................................
Wheel Nuts
Wheel Nut Torque .60 lb. ft. (80 N-m)
? Not all air conditioning refrigerants are the same. If the air conditioning system in
your vehicle needs refrigerant, be sure
the proper refrigerant is used. If you’re not
sure, ask your Geo dealer.
after filling.
See “Engine Oil” in the Index.
Transmission Fluid” in the Index.
.........................................
*.When changing the oil filter, additional oil may be needed. Recheck the oil level
** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual
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Other Emission Related Mainfenance Setvice
ITEM
NO. SERVICE
1 Valve Clearance Adjustment* - Inspect the valve
lash every
15,000 miles (25 000 km) and adjust if
necessary.
2 Camshaft Timing Belt Adjustment* - Inspect and
adjust if necessary at
60,000 miles (100 OOO km), and
every 30,000 miles (50 OOO km) thereafter.
3 Fan (Water Pump) Drive Belt Service* - Inspect
and adjust if necessary at
30,000 miles (50 000 km), or
30 month intervals. Replace the belt at 60,000 miles
(100
OOO km) and 120,000 miles (200 OOO km).
*An Emission Control Service.
ITEM
NO. SERVICE
4 Wiring Harness and Connectors Inspection* - At
60,000 miles (100 OOO km), or 60 month intervals,
inspect
the underhood wiring harness for loose
connections, chafed wires and damage, especially if
used extensively for off-road driving.
underhood label specifications,
if necessary, at
60,000 mile (100 000 km) intervals.
6 Fuel Filter* - Replace the fuel filter every 30,000
miles (50 OOO km), or sooner if clogged.
5 Engine Timing Check* - Adjust the timing to
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USAGE
Transfer Case (Four-wheel Drive)
Hood Latch Assembly
a. Pivots and Spring
b. Release Pawl
Anchor
Hood, Door,
and
Liftgate Hinges, Rear Folding Seat,
Fuel Door
Hinge, Rear Compart-
ment Lid Hinges
Weatherstrips Constant Velocity
Universal Joint
FLUID/LUBRICANT
SAE 75W-90, GL-4 gear lubricant (GM Part No. 12345871).
a. Engine oil.
b. Chassis lubricant meeting requirements
of NLGI Grade 2, Category LB or GC-LB
(GM Part No.
1052497 or equivalent).
Engine oil.
Dielectric Silicone Grease (GM Part
No. 12345579) or equivalent.
Chassis lubricant meeting requirements
of NLGI Grade 2, Category LB or GC-LB (GM Part No.
1052497 or equivalent).
See “Replacement Parts” in the Index for recommended replacement filters, valves and spark plugs.
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In Mud. Sand. Snow. or Ice ...... 155
In the Rain
.................... 160
In Water ...................... 156
Long Distance
................. 167
On Curves
.................... 132
On Grades (With a Trailer)
....... 184
On Off-Road Hills.
............. 145
On Snow or Ice
................ 174
On the Freeway
................ 165
Suggestions.
A Few More Night . . 159
Uphill
........................ 147
Winter
....................... 173
With a Trailer
................. 182
Drunken Driving
................ 123
Easy Entry Seats
................. 14
Electrical Equipment. Add-on
...... 272
Emergencies. Braking
in .......... 132
Emergencies. Steering
in ......... -134
Engine
Coolant
...................... 240
Coolant Temperature Gage
........ 85
Exhaust
....................... 64
Identification
.................. 272
Oil
.......................... 229
Oil Pressure Light
............... 86
Overheating
................... 200
Specifications
................. 277
Starting Your
................... 49
Through
Deep Standing Water
..... 50 Environment.
Your Vehicle and the
. 282
Exhaust. Engine
.................. 64
Extender. Safety Belt
.............. 39
Fabric Protection
.................... 264
Using Solvent-Type Cleaner on
... 263
Features and Controls
.............. 43
Filling Your Tank (Fuel)
.......... 226
Filter Replacement. Air
........... 234
Flashers. Hazard Warning
......... 190
Flat Tire. Changing a
............. 208
Flat. If a Tire Goes
............... 208
Fluid Using Foam-Type
Cleaner on
..... 263
Five-Speed Manual Transmission
.... 54
Flow-Through Ventilation System
... 106
Automatic Transmission
......... 234
Manual Transmission
........... 237
Recommended
............ 27 1. 305
Windshield Washer
............. 244
Fog. Tips
on Driving in ........... 163
Folding Rear Seats
................ 15
Following Distance (With
a Trailer)
..................... 183
Foreign Countries. Fuels
in ........ 225
Four-wheel Drive
........... .57. 239
Power
Steering
................ 243
Fog. Mist and Haze. Driving
in ..... 162
Foreign Material Paint Damage
..... 269 Four-Wheel-Drive
Vehicle.
Freeway Off-Road
Driving with Your Geo
. . 140
Driving
...................... 165
Driving on the
................. 165
Entering the
................... 165
Leaving the
................... 165
Free-Wheeling Hubs
.............. 58
Automatic
..................... 59
Manual
........................ 59
Fuel
........................... 223
FuelGage
....................... 83
Fuel Tank Filling
................ 226
Fuels
in Foreign Countries ......... 225
Fuse Block. Instrument Panel
...... 275
Fuse Block. Main
................ 274
Fuses and Circuit Breakers
......... 273
Gage. Engine Coolant Temperature
. . 85
Gage. Fuel
...................... 83
Gages and Indicators. Warning
Lights
......................... 82
Gasolines for Cleaner Air
.......... 224
Glass Cleaning
.................. 266
GloveBox
....................... 75
GM Participation
in Better
Business Bureau Mediation/
Arbitration Program
............ 315
Grips. Passenger Assist
............ 76
Guidelines. Utility Vehicle Driving
. . 140
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