What to Do with Used Oil:
CAUTION
Used engine oil contains
D things that have caused skin
Gancer in laboratory animals.
Don’t let used oil stay on your
skin for very long. Clean your
skin
and nails with soap and water
or a good hand cleaner. Wash or
properly throw away clothing or
rags containing
used engine oil. Used
oil can be
a real threat to the
environment. If you change your own
oil, be sure to drain all free-flowing oil
from the filter before disposal. Don’t
ever dispose of it by pouring it on
the
ground, into sewers, or into streams or
bodies of water. Instead, recycle it by
taking
it to a place that collects used oil.
If you have a problem properly
disposing of your used oil, ask your
dealer, a service station or a local
recycling center for help.
-m
Air Cleaner
Refer to your Maintenance Schedule to
determine when to replace the air filter.
See “Scheduled Maintenance Services”
in the Index.
A Operating the engine with the
L air cleaner off can cause you
or others to be burned. The air
cleaner not only cleans the air, it
stops flame if the engine backfires.
If it isn’t there, and the engine
backfires, you could be burned.
Don’t drive with
it off, and be
careful working,on the engine with
the air cleaner off.
233 - =
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Service & Appearance Care
c
If the air cleaner is off, a backfire
can cause a damaging engine fire.
And, dirt can easily get into your
engine, which will damage it.
Always have
the air cleaner in
place when you're driving.
... 234
Air Filter Replacement
To check or replace the filter, remove
the screws and lift up the cover.
Automatic Tmnsmissian Fluid
When to Check and Change:
A good time to check your automatic
transmission
fluid level is when the
engine oil is changed. Refer to the
Maintenance Schedule to determine
when to change your fluid. See
"Scheduled Maintenance Services"
in
the Index.
How to Check:
Because this operation can be a little
difficult, you may choose to have this
done at a Geo dealership Service
Department.
If you do
it yourself, be sure to follow
all the instructions here, or you could
get a false reading
on the dipstick.
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Capacities and Specifictu?ons
Engine
Type ....................................................................L4
Compression Ratio. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8.9: 1
Firing Order . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . l-3-4-2
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Fuel Injection
Piston Displacement
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .97 CID (1.6L)
Valve Arrangement . . . . . . . . . . . , . . . . . . . . . . . , . . . . . . . . . . . . . . . . .In-Head “V” Type
AC Belt Tension.
. . . .Deflect Belt 0.31-0.47 in. (8-12 mm) @ 22 Ibs. (10 kg.) Pressure
Fan Belt Tension
. . . . .Deflect Belt 0.20-0.32 in. (5-8 mm) @ 22 Ibs. (10 kg.) Pressure
Thermostat Temperature Specification.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180”F (82°C)
Replacement Parts
Air Cleaner Filter ................................................... 96057994
Battery
..............................................................26-60s
Engineoil Filter .................................................... 96062415
Fuel Filter
................................................... AC TypeGE571
PCVValve
........................................................96058079
Radiator Pressure Cap . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 psi
Spark Plug.
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .R43XLS (0.028”- 0.032” Gap)
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ProCarManuals.com
Service & Appearance Care
Capacities (Approximate)
The following approximate capacities are given in U.S. and metric conversions.
Automatic Transmission Air
Conditioning?.
................ .See the refrigerant information label under hood.
.............................................
................................................... Drain and Refill .3.0 qt. (2.8 L)**
Overhaul .4.9 qt. (4.6 L)
Cooling System
Automatic Transmission. ...................................... S.5 qt. (5.2 L)
I Manual Transmission. ........................................ S.6 qt. (5.3 L)
FuelT ank....................................................llgal.(42.0L) .
Crankcase
..........................................
........................................
With Filter Change. .4.5 qt. (4.2 L)*
Without Filter Change .4.2 qt. (4.0 L)*
Front Differential ............................................... 1 1 qt. (1 .O L)
Manual Transmission. .1.6 qt. (1.5 L)**
Rear Differential. .2.3 qt. (2.2 L)
Transfer Case .................................................. 1 .8 qt. (1.7 L)
..........................................
..............................................
Wheel Nuts
Wheel Nut Torque .60 lb. ft. (80 N-m)
? Not all air conditioning refrigerants are the same. If the air conditioning system in
your vehicle needs refrigerant, be sure
the proper refrigerant is used. If you’re not
sure, ask your Geo dealer.
after filling.
See “Engine Oil” in the Index.
Transmission Fluid” in the Index.
.........................................
*.When changing the oil filter, additional oil may be needed. Recheck the oil level
** Recheck fluid level after filling. See “Automatic Transmission Fluid” or “Manual
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Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
Dplanatiun of Scheduled Maintenance Services
Below are explanations of the services listed in Schedules I
and 11.
290
ITEM
NO.
1
2
SERVICE
Engine Oil and Filter Change* - Always use SG
Energy Conserving I1 Oils of proper viscosity. The
SG designation may be shown alone or in
combination with others, such as SG/CC, SG/CD,
or SF, SG, CC, etc. To determine the preferred
viscosity for your vehicle’s engine (e.g., SAE
5W-30 or 1OW-30) see “Engine Oil’’ in the Index.
Engine Idle Speed Check* - Check the idle speed
and adjust it to underhood label specifications.
*An Emission Control Service.
The proper fluids and lubricants to use are listed in Section
D. Make sure whoever services your vehicle uses these. All
parts should be replaced and all necessary repairs done
before
you or anyone else drives the vehicle.
ITEM
NO. SERVICE
3 Cooling System Service* - Drain, flush and refill
the system with new or approved recycled coolant
conforming to
GM Specification 4038M. Keep
coolant at
the proper mixture as specified. See
“Coolant”
in the Index. This provides proper freeze
protection, corrosion inhibitor level, and engine
operating temperature.
Inspect hoses and replace
if they are cracked,
swollen, or deteriorated. Tighten screw-type hose
clamps. Clean the outside of the radiator and air
conditioning condenser. Wash
the pressure cap and
neck.
To help ensure proper operation, we recommend a
pressure test of both
the cooling system and the
pressure cap.
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Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
ITEM
NO. SERVICE
7 Distributor Cap and Spark Plug Wire
Inspection*
- Inspect for burns, cracks or other
damage. Check the boot
fit at the distributor and at
the spark plugs. Replace wires as needed. Operation
in extreme cold and/or on salted roads may require
more frequent replacement.
Replacement* - Inspect valve for proper function.
Replace the valve every
50,000 miles (83 OOO km)
as well as any worn, plugged or collapsed hoses.
8 Positive Crankcase Ventilation (PCV) Valve
ITEM
NO. SERVICE
9 Exhaust Gas Recirculation (EGR) System
Inspection*
- Inspect at 50,000 mile (83 OOO km)
intervals.
Replacement* - Inspect at each oil change.
Replace
every 30,000 miles (50 000 km) or more
often under dusty conditions.
Ask your dealer for
the proper replacement intervals for your driving
conditions.
If your vehicle is equipped with a
crankcase ventilation filter, replace
it too.
10 Air Cleaner Filter (PCV Filter, if Equipped)
1 *An Emission Control Service.
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Index
Add-on Electrical Equipment ...... 272
Adjustment. Brake
............... 13 1
Adjustment. Clutch
............... 238
Air Cleaner
..................... 233
Air Conditioner Controls
.......... 104
Air Filter Replacement
............ 234
Alignment. Wheel
............... 259
Aluminum Wheel Cleaning
........ 269
Antenna
........................ 116
Anti-lock Brakes
................. 129
Anti-lock. To Use
................ 130
Appearance Care
................ 26 1
Appearance Care and Maintenance
Materials
..................... 27 1
Appearance Care. Service and
...... 22 1
Ashtray. Front ................... 77
Assist Grips. Passenger
............ 76
Audio Systems
.................. 106
AM/FM Stereo
................ 108
AM/FM Stereo with
Cassette Tape Player
.......... 110
Automatic Transmission
............ 5 1
Fluid ........................ 234
TorqueLock
.................. 173
Axle. Front (Four-Wheel-Drive)
.... 239
Axle, Rear
...................... 238
Ashtray and
Lighter
............... 77
Ashtrays, Other
.................. 77
Babies. Smaller Children and
(Safety Belts)
................... 30
Backing Up (With a Trailer)
........ 183
Balance. Tire
................... 259
Battery
......................... 247
Bi-Level Heating
................ 103
Bin. Coinholder and
............... 76
Bins. Instrument Panel
............. 75
Brakes
Before Leaving on a Long
Trip
..... 167
Blizzard. If You’re Caught
in a ..... 175
Adjustment
.................. -13 1
Anti-lock
..................... 129
Master Cylinder
............... 245
Parking
....................... 60
PedalTravel
.................. 131
Rear Drum
.................... 130
System Parts. Replacing
......... 247
System Warning Light
........... 84
Trailer
....................... 18 1
Wear Indicators. Disc
........... 130
Braking ........................ 127
Braking in Emergencies
........... 132
“Break-In.
.. New Vehicle .......... 48
Brightness Control
................ 7 1
Bulb Replacement ................ 248
Front Parking and Turn
Signal Light
................. 249
Headlights
.................... 248
Sidemarker Light
.............. 250
Rear Combination Light
......... 25
1 Bulbs. Halogen
.................. 248
Bulbs. Replacement
.............. 276
Canvas TOP
Preparing for Storage
............ 96
Removing and Installing Your
..... 91
Special Care
for ................ 268
Carbon Monoxide (Engine Exhaust)
. . 64
Care of Canvas Top
.............. 268
Cassette Tape Player. Care of Your
. . 115
Cassette Tape. To Play a
.......... 111
Certification Label
............... 252
Chains. Safety (Trailer)
........... 181
Chains. Tire
.................... 261
Changing a Flat Tire
.............. 208
Charging System Light
............. 85
Check Engine Light
............... 85
Capacities
and Specifications
....... 277
Checking Things under the Hood
.... 227
Checking Your Restraint Systems
.... 39
Chemical Paint Spotting ........... 270
Chevrolet/Geo Roadside
Assistance
.................... 319
Chevrolet/Geo Service Publications
Ordering Information
........... 318
Child Restraints
.................. 31
Securing in the Rear Seat
......... 34
Securing in the Right Front Seat .... 36
Top Strap. Right Front
Passenger Position Only
........ 33
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In Mud. Sand. Snow. or Ice ...... 155
In the Rain
.................... 160
In Water ...................... 156
Long Distance
................. 167
On Curves
.................... 132
On Grades (With a Trailer)
....... 184
On Off-Road Hills.
............. 145
On Snow or Ice
................ 174
On the Freeway
................ 165
Suggestions.
A Few More Night . . 159
Uphill
........................ 147
Winter
....................... 173
With a Trailer
................. 182
Drunken Driving
................ 123
Easy Entry Seats
................. 14
Electrical Equipment. Add-on
...... 272
Emergencies. Braking
in .......... 132
Emergencies. Steering
in ......... -134
Engine
Coolant
...................... 240
Coolant Temperature Gage
........ 85
Exhaust
....................... 64
Identification
.................. 272
Oil
.......................... 229
Oil Pressure Light
............... 86
Overheating
................... 200
Specifications
................. 277
Starting Your
................... 49
Through
Deep Standing Water
..... 50 Environment.
Your Vehicle and the
. 282
Exhaust. Engine
.................. 64
Extender. Safety Belt
.............. 39
Fabric Protection
.................... 264
Using Solvent-Type Cleaner on
... 263
Features and Controls
.............. 43
Filling Your Tank (Fuel)
.......... 226
Filter Replacement. Air
........... 234
Flashers. Hazard Warning
......... 190
Flat Tire. Changing a
............. 208
Flat. If a Tire Goes
............... 208
Fluid Using Foam-Type
Cleaner on
..... 263
Five-Speed Manual Transmission
.... 54
Flow-Through Ventilation System
... 106
Automatic Transmission
......... 234
Manual Transmission
........... 237
Recommended
............ 27 1. 305
Windshield Washer
............. 244
Fog. Tips
on Driving in ........... 163
Folding Rear Seats
................ 15
Following Distance (With
a Trailer)
..................... 183
Foreign Countries. Fuels
in ........ 225
Four-wheel Drive
........... .57. 239
Power
Steering
................ 243
Fog. Mist and Haze. Driving
in ..... 162
Foreign Material Paint Damage
..... 269 Four-Wheel-Drive
Vehicle.
Freeway Off-Road
Driving with Your Geo
. . 140
Driving
...................... 165
Driving on the
................. 165
Entering the
................... 165
Leaving the
................... 165
Free-Wheeling Hubs
.............. 58
Automatic
..................... 59
Manual
........................ 59
Fuel
........................... 223
FuelGage
....................... 83
Fuel Tank Filling
................ 226
Fuels
in Foreign Countries ......... 225
Fuse Block. Instrument Panel
...... 275
Fuse Block. Main
................ 274
Fuses and Circuit Breakers
......... 273
Gage. Engine Coolant Temperature
. . 85
Gage. Fuel
...................... 83
Gages and Indicators. Warning
Lights
......................... 82
Gasolines for Cleaner Air
.......... 224
Glass Cleaning
.................. 266
GloveBox
....................... 75
GM Participation
in Better
Business Bureau Mediation/
Arbitration Program
............ 315
Grips. Passenger Assist
............ 76
Guidelines. Utility Vehicle Driving
. . 140
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