Page 209 of 339
4. Then fill the coolant recovery tank to
the
FULL mark.
5. Put the cap back on the coolant
recovery tank, but leave the radiator
pressure cap
off.
6. Start the engine and let it run until
you can feel the upper radiator hose
getting
hot. Watch out for the engine
fan.
By this time, the coolant level inside
the radiator filler neck may be lower.
If the level is lower, add more of the
proper mix through the filler neck until the level reaches the base of the
filler neck.
r
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Part 6
Here you wit1 find information
about the care of your Geo
. This
part begins with service and fuel
information. and then it shows
how to check important fluid and
lubricant levels
. There is also
technical information about your
vehicle. and
a section devoted to
its appearance care
.
ii iervice & Appearance Care
Service ............................................................. 222
Fuel ............................................................... 223
Checking Things under the Hood ........................................ 227 .
HoodRelease 227
Engineoil ........................................................ 229
Aircleaner ........................................................ 233
Automatic Transmission Fluid ........................................ 234
Manual Transmission Fluid ........................................... 237
Clutch Adjustment .................................................. 238
RearAxle ......................................................... 238
Four-WheelDrive .................................................. 239
Enginecoolant ..................................................... 240
Power Steering Fluid ................................................ 243
Windshield Washer Fluid ............................................ 244
Brake Master Cylinder ............................................... 245
Battery ........................................................... 247
Bulb Replacement .................................................... 248
LoadingYourVehicle ................................................. 252
Tires ............................................................... 253
Appearancecare ..................................................... 261
Appearance Care and Maintenance Materials .............................. 271
Vehicle Identification Number .......................................... 272
Service Parts Identification Label ........................................ 272
Add-on Electrical Equipment ........................................... 272
Fuses and Circuit Breakers ............................................. 273
ReplacementBulbs ................................................... 276
Capacities and Specifications ........................................... 277
221 .
.
......................................................
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Page 230 of 339
Service & Appearance Care
l-
a
I LUU I lV1V
An electric fan under the
hood can start up and injure
you even when the engine is not
running. Keep hands, clothing and
tools away from any underhood
electric
fan. Don't reach through
the grille to release the underhood
lever.
I
7."
When you open the hood, you'll see:
1. Battery
2. Automatic Transmission Dipstick
(Option)
3. Oil Fill Cap
4. Brake Fluid Reservoir
5. Air Cleaner
6. Power Steering Reservoir (Option)
7. Engine Coolant Reservoir
8. Radiator Cap
9. Electric Fan
10. Engine Oil Dipstick
11. Windshield Washer Reservoir
12. Main Fuse Box
CAUTION
A
Things that burn can get on
hot engine parts and start a
fire. These include liquids like
gasoline, oil, coolant, brake fluid,
windshield washer and other
fluids, and plastic or rubber. You
or others could be burned. Be
careful not to drop or spill things
that will burn onto a hot engine.
Before closing the hood, be sure all the
filler caps are on.
... 228
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Page 242 of 339

Service & Appearance Care
How to Check Lubricant:
If the level is below the bottom of the
filler plug hole, you’ll need to add some
lubricant.
If the differential is at operating
temperature (warm), add enough
lubricant to raise the level to the bottom
of the filler plug hole.
If the differential
is cold, add enough
lubricant to raise the level to
1/2 inch
(12 mm) below the filler plug hole.
What to Use:
Refer to the Maintenance Schedule to
determine what kind of lubricant to use.
See “Recommended Fluids and
Lubricants” in the Index.
Engine Coolant
The following explains your cooling
system and how to add coolant when it
is low. If you have a problem with
engine overheating, see “Engine
Overheating” in the Index.
The proper coolant for your Geo will:
Give freezing protection down to
Give boiling protection up to 258°F
Protect against rust and corrosion.
Help keep the proper engine
Let the warning lights work as they
-34°F (-37°C).
(125°C).
temperature. should.
What to Use:
Use a mixture of one-half clean water
(preferably distilled) and one-half
antifreeze or approved recycled coolant
that meets “GM Specification 6038M,”
which won’t damage aluminum parts.
Also use GM Engine Coolant
Supplement (sealer) with a complete
coolant change. If you use these, you
don’t need to add anything else.
ProCarManuals.com
Page 243 of 339
r
Adding only plain water to
b your cooling system can be
dmgemus. Plaia water, or some
other liquid like alcohol, can boil
before the proper coolant mix will.
Your vehicle’s coolant warning
system is set for the proper coolant
mix, With plain water or the
wrong mix, your engine could get
too hot but you wouldn’t get the
overheat warning. Your engine
could catch fire and you or others
could be burned. Use a 50/50 mix
of clean water and a proper
antifreeve or approved recycled
coolant.
I
Some conditions, such as air trapped in
the cooling system, can affect the
coolant level in the radiator. Check the
coolant level when the engine is cold
and follow the steps under ‘‘Adding Coolant” for
the proper way to add
coolant. If you have to add coolant
more than
four time
a year, have your dealer check
your cooling system.
If
you use the proper coolant, you
don’t have to add extra inhibitors
or additivies which claim to
II
241
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Service & Appearance Care
Adding Coolant
To Check Coolant: When your engine
is cold, the coolant level should be
LOW, or a little higher. When your
engine is warm, the level should be up
to
FULL, or a little higher.
To Add Coolant: If you need more
coolant, add the proper mix
at the
coolant recovery tank.
r Turning the radiator pressure
radiator are hot can allow steam
and scalding liquids to blow out
and burn you badly. With the
coolant recovery tank, you will
almost never have to add coolant
at the radiator. Never turn the
radiator pressure cap
- even a
little
- when the engine and
radiator are hot.
cap
when the engine and Add
coolant
mix at the recovery tank,
but be careful not to spill
it.
, You can be burned if you
- L spill coolant on hot engine
parts. Coolant contains ethylene
glycol, and
it will burn if the
engine parts are hot enough. Don't
spill coolant on a hot engine.
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Page 245 of 339
Radiator Pressure Cap
IVU I IIJt
Your radiator pressure cap is a 13
- i (90 kPa) pressure-type cap and
must be tightly installed to prevent
coolant
loss and possible engine
damage from overheating. Be sure
the arrows on the cap line up with
the overflow tube on the radiato
filler neck.
I
When you replace your radiator pressure
cap, an
AC* cap is recommended.
Thermostat
Engine coolant temperature is controlled
by a thermostat in the engine coolant
system. The thermostat stops the flow
of
coolant through the radiator until the
coolant reaches a preset temperature.
When you replace your thermostat, an
AC@ thermostat is recommended.
Power Steering Fluid
How to Check Power Steering Fluid:
Unscrew the cap and wipe the dipstick
with a clean rag. Replace the cap and
completely tighten it. Then remove the
cap again and look at the fluid level on
the dipstick.
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Page 292 of 339

Maintenance Schedule
Section A: Scheduled Maintenance Services (Cont.)
Dplanatiun of Scheduled Maintenance Services
Below are explanations of the services listed in Schedules I
and 11.
290
ITEM
NO.
1
2
SERVICE
Engine Oil and Filter Change* - Always use SG
Energy Conserving I1 Oils of proper viscosity. The
SG designation may be shown alone or in
combination with others, such as SG/CC, SG/CD,
or SF, SG, CC, etc. To determine the preferred
viscosity for your vehicle’s engine (e.g., SAE
5W-30 or 1OW-30) see “Engine Oil’’ in the Index.
Engine Idle Speed Check* - Check the idle speed
and adjust it to underhood label specifications.
*An Emission Control Service.
The proper fluids and lubricants to use are listed in Section
D. Make sure whoever services your vehicle uses these. All
parts should be replaced and all necessary repairs done
before
you or anyone else drives the vehicle.
ITEM
NO. SERVICE
3 Cooling System Service* - Drain, flush and refill
the system with new or approved recycled coolant
conforming to
GM Specification 4038M. Keep
coolant at
the proper mixture as specified. See
“Coolant”
in the Index. This provides proper freeze
protection, corrosion inhibitor level, and engine
operating temperature.
Inspect hoses and replace
if they are cracked,
swollen, or deteriorated. Tighten screw-type hose
clamps. Clean the outside of the radiator and air
conditioning condenser. Wash
the pressure cap and
neck.
To help ensure proper operation, we recommend a
pressure test of both
the cooling system and the
pressure cap.
ProCarManuals.com