
These symbols are used on  warning and indicator lights. 
Engine  Coolant Temperature 
BRAKE 
Brake 
I-, 
Battery  Charging 
System Fuel 
ANTI- 
LOCK 1 
1 4 Wheel 
Anti-Lock 
RELEASE 
Parking  Brake 
Release 
I 
Engine Oil 
Pressure 
I 
I SHIFT 
1 
Shift Light 
Here  are some other symbols you may see: 
Fuse Hood Release Lighter  Horn 
PO597 
0-6 
ProCarManuals.com 

Featurns & Controls 
30 
Oil Pressure Gage 
Standard  Ciusier 
Tachometer 
Cluster 
K2116 
K2117 
The  oil  pressure  gage  shows  the  engine  oil  pressure  in  psi  (\
pounds  per square  inch)  when  the  engine 
is running.  Canadian  vehicles  indicate  pressure 
in  kPa  (kilopascals).  Oil  pressure  may  vary  with  engine  speed\
,  outside 
temperature  and 
oil viscosity,  but  readings  above  the  low  pressure  zone 
indicate  the  normal  operating  range. 
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A reading in the  low  pressure  zone  may  be caused  by  a  dangerouslv low oil 
level  or  other  problem  causing  low  oil  pressure.  Check  your  oi\
l  as  soon  as 
possible. 
CAUTION 
Don’t keep driving if the oil pressure is low. If you do, your engine 
can become so hot that it catches on fire, You or others could be 
burned. Check your oil as soon as possible and have your vehicle 
serviced. 
e NOTICE 
I 
Damage to your  engine  from  neglected  oil  problems  can  rnstly at,, 
not  covered  by  your  ‘Avanty. 
I 
Voltmeter 
Standard  Cluster 
14 
Tachometer  Cluster 
19 
GL 
K2336 
When  your  engine  is  not  running,  but  the  ignition  is  on  (in \
 the Run position), 
this  gage 
shows your  battery’s  state of charge  in DC volts. When the engine 
is  running,  the  gage  shows  the  condition 
of the  charging  system.  Readings 
between  the  low  and  high  warning  zones  indicate  the  normal  ope\
rating  range. 
Readings  in  either  warning  zone  indicate  a  possible  problem  in \
 the  electrical 
system. 
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Before Leaving on a Long Trip 
Make  sure  you’re  ready. Try to be  well  rested.  If  you  must  start  when  you’re 
not  fresh-such  as  after  a  day’s  work-don’t  plan to  make  too  many  miles 
that  first  part  of the  journey.  Wear  comfortable  clothing  and  shoes  you  can 
easily  drive  in. 
Is your  vehicle  ready  for  a  long  trip? If you  keep it serviced  and  maintained, 
it’s  ready  to go.  If it  needs  service,  have  it done  before  starting  out.  Of 
course,  you’ll  find experienced  and  able  service  experts 
in your  vehicle’s 
dealerships  all  across  North  America.  They’ll  be  ready  and  w\
illing  to help 
if 
you  need it. 
Here  are  some  things  you  can  check  before  a  trip: 
e 
e 
On 
Windshield  Washer  Fluid: Is the  reservoir  full? Are all  windows  clean 
inside  and  outside? 
Wiper  Blades: Are  they  in  good  shape? 
Fuel,  Engine Oil, Other  Fluids: Have  you  checked  all  levels? 
Lights: Are they  all working?  Are  the lenses  clean? 
Tires: They  are  vitally  important  to a  safe,  trouble-free  trip. Is the  tread 
good  enough  for  long distance  driving?  Are the  tires  all  inflated  to the 
recommended  pressure? 
Weather  Forecasts: What’s  the  weather  outlook  along  your  route? 
Should  you  delay  your  trip a  short  time  to avoid  a  major  storm  system? 
Maps: Do you  have  up-to-date  maps? 
the Road 
Unless  you  are  the  only  driver, it is good  to share  the  driving  task  with 
others.  Limit  turns  behind  the  wheel  to about 
100 miles (160 km)  or  two 
hours  at  a  sitting.  Then,  either  change  drivers  or  stop  for  s\
ome  refreshment 
like  coffee,  tea or  soft  drinks  and  some  limbering  up.  But  do  stop  and  move 
around.  Eat  lightly  along  the  way.  Heavier  meals tend 
to make  some  people 
sleepy. 
On  two-lane  highways  or undivided  multilane  highways  that do  not  have 
controlled  access,  you’ll  want  to watch  for  some  situations  not  usually  found 
on  freeways.  Examples  are:  stop  signs  and  signals,  shopping  cen\
ters  with 
direct  access  to the  highway,  no  passing  zones  and  school  zones,  vehicles 
turning  left  and  right 
off the road, pedestrians,  cyclists,  parked vehicles,  and 
even  animals. 
4-45 
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Cooling System 
.i 
I 
PO21 0 
When  you  decide  it's  safe  to  lift  the  hood,  here's  what  you'l\
l  see: 
A. Coolant  recovery  tank 
B. Radiator  pressure  cap 
C.  Engine  fan 
A 
An electric  fan  under  the  hood  can  start  up  even  when the engine is 
not  running  and  can  injure you. Keep hands, clothing, and tools 
away  from  any  underhood 
electric fan. 
CAUTION 
If the  coolant  inside  the  coolant  recovery  tank  or  surge  tank  is \
 boiling,  don't 
do anything  else  until  it  cools  down. 
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Using  Solvent-Type  CIeaner on Fabric 
First,  see if you  have to use  solvent-type  cleaner  at  all. Some  spots  and 
stains  will  clean 
off better  with  just  water  and  mild  soap. 
If you  need to use it, then: 
Gently  scrape  excess  soil from  the  trim  material  with  a  clean,  dull  knife 
or  scraper.  Use  very  little cleaner,  light  pressure  and  clean  cloths 
(preferably  cheesecloth).  Cleaning  should  start  at  the  outside \
 of the  stain, 
“feathering”  toward  the  center.  Keep changing 
to a  clean  section  of the 
cloth 
. 
When  you  clean a stain  from  fabric,  immediately  dry  the  area  with  an  air 
hose,  hair dryer,  or  heat  lamp 
to help  prevent a cleaning  ring.  (See 
previous  NOTICE.) 
Fabric  Profection 
Your  vehicle  has  upholstery  that  has  been  treated  with  ScotchgardTM  \
Fabric 
Protector,  a 
3M product.  ScotchgardTM  protects  fabrics  by repelling  oil  and 
water,  which  are the  carriers 
of most  stains.  Even  with  this  protection,  you 
still  need 
to clean  your  upholstery  often to keep it looking  new. 
Further  information  on  cleaning  is  available  by  calling 
1-800-433-3296 (in 
Minnesota, 
1-800-642-61  67). 
Special  Cleaning  Problems 
Greasy or Oily Stains: Like  grease,  oil,  butter,  margarine,  shoe  polish,  coffee 
with  cream,  chewing  gum,  cosmetic  creams,  vegetable  oils,  wax  c\
rayon,  tar 
and  asp  ha1 
t . 
Carefully  scrape off excess  stain. 
Then  follow  the  solvent-type  instructions  above. 
Shoe  polish,  wax crayon,  tar  and  asphalt  will  stain if left  on  a  vehicle 
seat  fabric.  They  should  be  removed  as  soon  as  possible.  Be  c\
areful,  because  the  cleaner  will  dissolve  them  and  may  cause  them 
to bleed. 
Non-Greasy  Stains: Like  catsup,  coffee  (black),  egg,  fruit,  fruit  juice,  milk, 
soft drinks,  wine,  vomit,  urine  and  blood. 
Carefully  scrape off excess  stain,  then  sponge  the  place  with cool water. 
If  a  stain  remains,  follow  the  foam-type  instructions  above. 
If  an  odor  lingers  after  cleaning  vomit or urine,  treat  the  area  with  a 
watedbaking  soda  solution: 
1 teaspoon (5 ml) of  baking  soda to 1 cup 
(250 ml)  of  lukewarm  water. 
Finally, if needed,  clean  lightly  with  solvent-type  cleaner. 
6-59 
ProCarManuals.com 

Scheduled Maintenance Services 
Explanation Of Scheduled  Maintenance  Services 
Below  are  explanations of the  services  listed  in the  maintenance  charts. 
The  proper  fluids  and  lubricants  to  use  are  listed  in this  section.  Make  sure 
whoever  services  your  vehicle  uses  these. 
All parts  should  be  replaced  and 
all  necessary  repairs  done  before  you  or  anyone  else  drives  the  ve\
hicle. 
1. ENGINE  OIL  AND OIL FILTER  CHANGE* -ALWAYS USE SG OR 
SG/CE  QUALITY,  ENERGY  CONSERVING II OILS OF THE PROPER 
VISCOSITY. To determine  the  preferred  viscosity  oil for  your  vehicle’s 
engine  (e.g.  SAE  5W-30  or 
10W-30), see  “Engine  Oil”  in the  Index. 
2. CHASSIS  LUBRICATION -Lubricate  the  front  suspension,  king  pin 
bushings,  steering  linkage,  transmission,  and  transfer  case  shift\
  linkage, 
parking  brake  cable  guides,  propshaft  splines 
(2 wheel  drive),  brake 
pedal  springs,  and  clutch  pedal  springs  at  the  intervals  specif\
ied. 
If you  have  a 3500 HD, lubricate  the  king  pins  and  king  pin  bushings 
every 
1,500 miles (2500 km)  for  Maintenance  Schedule 1, or  every 3,000 
(5000 km)  for  Maintenance  Schedule 2. 
Ball  joints  and  king  pin  bushings  should  not  be  lubricated  unl\
ess  their 
temperature  is 
10°F (-12”C), or  higher.  When  the  weather  is  cold,  let 
them  warm  up  before  lubrication 
or they  could  be damaged. 
Also, be  sure to check  all  the  vehicle  fluid  levels  at  this  time. 
3. 
CLUTCH FORK BALL  STUD  LUBRICATION -Lubricate  the  clutch  fork 
ball  stud  through  the  fitting  on  the  clutch  housing.  Lubricant \
 must  be 
added  “sparingly”  to  the  fitting,  as  only. 
0066 Ib.  (.003  kg)  is required to 
lubricate  the  ball stud  surface. Do not  add  lubricant  more  often  than  the 
intervals  in  the  Maintenance  Charts. 
Too much lubricant will damage 
the  clutch 
assembly. 
4. ENGINE  IDLE  SPEED  ADJUSTMENT  (DIESEL  ENGINES)* -Adjust  to 
the  specifications  shown  on  the  underhood  label.  You  must  use 
calibrated  test  equipment. 
5. COOLING  SYSTEM  SERVICE* -Drain,  flush  and  refill  system  with  new 
coolant.  See  “Engine  Coolant”  in  the  Index  for  the  proper\
  coolant  and 
mixture 
to use  in your  vehicle. 
Also inspect  the  hoses  and  replace  them if they i cracked,  swollen, or 
deteriorated.  Tighten  all  hose  clamps  (except  consrant  tension clamps). 
Remove  debris  and  clean  the  outside  of  the  radiator  and  air  c\
onditioning 
condenser.  Wash  the  radiator  neck. 
To ensure  proper  operation,  pressure 
test  the  radiator  and  cap. 
* An  Emission  Control  Service 
7-1 8 
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23. EXHAUST  PRESSURE EGULATOR  VALVE INSPECTION* -Check  that 
the  valve  works  properly.  Correct  any  binding.  Inspect  hoses  fo\
r  cracks, 
chafing  or  decay.  Replace  parts 
as needed. 
24. TIRE  AND  WHEEL  ROTATION  AND  INSPECTION -For proper  wear 
and  maximum  tire life,  rotate  tires 
at the  first  6,000  miles  (10 000 
kilometers)  for  Schedule I (t) or 7,500 miles (12 500 kilometers)  for 
Schedule 
II (.) and  then  every 15,000 miles  (25 000 kilometers) 
thereafter. 
Follow the  instructions  and  patterns  shown  in Section 6. 
Check  tires  for  uneven  wear or damage. If irregular  or  premature  wear  is 
apparent,  check  wheel  alignment. 
Also, check  for  damaged  wheels.  See 
“Tires”  in  the  Index  for  more  information. 
For dual  wheels,  whenever  the  vehicle,  wheels,  or  fasteners  are  new\
, 
have  the  wheel  fastener  torque  set  at  the  first  100, 
1,000 and  6,000 
miles 
(160, 1600  and  10 000 km). 
For 
3500 H.D.  Models,  block  the  tires  opposite  those  being  removed to 
keep  the  vehicle  from  rolling. 
25. 
DRIVE AXLE SERVICE -Check  readfront  axle  fluid level  and  add  as 
needed.  Check  constant  velocity  joints  and  axle  seals  for  leaki\
ng. 
Locking  differential-Drain  fluid at first  oil change  and  refill.  Check 
fluid  level  and  add  as  needed  at  subsequent  oil changes.  In dusty 
areas,  or  trailer  towing  applications  drain  fluid at  every 
15,000 miles 
(24 135  kilometers)  and  refill$ 
every  oil change.  In dusty  areas, 
or trailer  towing  applications,  drain 
fluid  every  15,000  miles 
(24 135  kilometers)  and  refi1l.t 
Standard  differential  -Check fluid level  and  add  as  needed  at 
More  frequent  lubrication  may  be required  on heavy-duty  or  off-road 
use. 
26. BRAKE  SYSTEM  INSPECTION -When  the  engine  oil is  changed, 
inspect  the  lines 
and hoses  for  proper  hookup,  binding,  leaks,  cracks, 
chafing,  etc.  Check  the  parking  brake  adjustment,  and  the  fluid level  in 
the  master  cylinder. 
A low  fluid  level can  indicate  worn  disc  brake  pads 
which may  need  to  be  serviced$ 
*An  Emission  Control  Service 
tA fluid loss in  these  systems  may  indicate  a  problem.  Have  them 
inspected  and  repaired 
at once. 
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