1993 CHEVROLET DYNASTY fuel type

FOREWORD
The information contained in this service manual has been prepared for the professional automotive
technician involved in daily repair operations. This manual does not cover theory of operation, which is addressed
in service training material. Information describing the operation and use of standard and optional equipment is
included in the Owner's Manual provided with the vehicle.
Information in this manual is divided into groups. These groups contain general information, diagnosis,
testing, adjustments, removal, installation, disassembly, and assembly procedures for the components.
The Component and System Index of this manual identifies the correct group for the component or system to
be serviced. To assist in locating a group title page, use the Group Tab Locator on the following page. The solid bar
after the group title is aligned to a solid tab on the first page of each group. The first page of the group has a
contents section that lists major topics within the group.
A Service Manual Comment form is included at the rear of this manual. Use the form to provide Chrysler
Corporation with your comments and suggestions.
Tightening torques are provided as a specific value throughout this manual. This value represents the
midpoint of the acceptable engineering torque range for a given fastener application. These torque values are
intended for use in service assembly and installation procedures using the correct OEM fasteners. When replacing
fasteners, always use the same type (part number) fastener as removed.
Chrysler Corporation reserves the right to change testing procedures, specifications, diagnosis, repair
methods, or vehicle wiring at any time without prior notice or incurring obligation.
NOTE: The acronyms, terminology and nomenclature used to identify emissions related components in this
manual may have changed from prior publications. These new terms are in compliance with S.A.E.
recommended practice J1930. This terminology standard (J1930) is required to comply with the 1993
California Air Research Board (CARB) requirements.
FOR INFORMATION NOT CONTAINED IN THIS MANUAL, REFER TO FRONT WHEEL DRIVE
PASSENGER VEHICLES ELECTRICALÐFUELÐEMISSIONS OR WIRING DIAGRAMS SERVICE
MANUALS.
NEXT PAGE©

FOREWORD
The information contained in this Service Manual has been prepared for the professional automotive
technician involved in daily repair operations. Information describing the operation and use of standard and
optional equipment is included in the Owner's Manual provided with the vehicle.
These diagrams contain the latest information at the time of publication and incorporate the wiring schematic
for the basic vehicle and available optional equipment.
The diagrams are grouped by body type and sales division. The body codes are explained in the General
Information section. (ExampleÐAP-D, P=Shadow, Sundance). To locate a system or component refer to the black
index tabs on the next page. The tab will assist you in locating the desired area of the manual.
An alphabetical index is provided at the beginning of each section to help you in locating a system or
component. All diagrams are identified by SHEET NUMBER which is found in the lower right- or left-hand corner
of the page.
A Service Manual Comment form is included at the rear of this manual. Use the form to provide Chrysler
Corporation with your comments and suggestions.
Chrysler Corporation reserves the right to change testing procedures, specifications, diagnosis, repair
methods, or vehicle wiring at any time without prior notice or incurring obligation.
NOTE: The acronyms, terminology and nomenclature used to identify emissions related components in this
manual may have changed from prior publications. These new terms are in compliance with S.A.E.
recommended practice J1930. This terminology standard (J1930) is required to comply with the 1993
California Air Research Board (CARB) requirements.
FOR INFORMATION NOT CONTAINED IN THIS MANUAL, REFER TO THE FRONT WHEEL
DRIVE PASSENGER VEHICLES ENGINEÐCHASSISÐBODY OR ELECTRICALÐFUELÐEMISSIONS
SERVICE MANUALS.
NEXT PAGE ©

ENGINE INDEX
page page
Engine Oil Filter .......................... 9
Battery ................................ 15
Crankcase Ventilation System ............... 13
Drive Belts ............................. 14
Emission Control System ................... 14
Engine Air Cleaner ....................... 11
Engine Cooling System .................... 10 Engine Oil
............................... 8
Frequency of Engine Oil and Filter Changes ..... 8
Fuel Filter .............................. 14
Fuel Recommendations .................... 14
Ignition Cables, Distributor Cap, and Rotor ..... 14
Rubber and Plastic Component Inspection ...... 15
Spark Plugs ............................ 14
FREQUENCY OF ENGINE OIL AND FILTER
CHANGES
ENGINE OIL
Road conditions as well as your kind of driving af-
fect the interval at which your oil should be changed.
Check the following to determine if any apply to you:
² Frequent short trip driving less than 8 kilometers
(5 miles)
² Frequent driving in dusty conditions
² Frequent trailer towing
² Extensive idling (such as vehicle operation in stop
and go traffic)
² More than 50% of your driving is at sustained
high speeds during hot weather, above 32ÉC (90ÉF) If any of these apply to you then change your en-
gine oil every 4 800 kilometers (3,000 miles) or 3
months, whichever comes first. If none of these apply to you then change your oil
every 12 000 kilometers (7,500 miles) or 6 months,
whichever comes first. If none of these apply and the vehicle is in com-
mercial type service such as, Police, Taxi or Limou-
sine and principally used for highway driving of 40
kilometers (25 miles) or more between stations, the
engine oil should be changed every 8 000 kilometers
(5,000 miles) or 6 months, whichever comes first.
FLEXIBLE FUEL VEHICLES
Flexible fuel is corrosive and contributes to engine
oil contamination. When flexible fuel is being used,
the engine oil should be changed every 8 000 kilome-
ters (5,000 miles) or 6 months, whichever comes first.
OIL FILTER
The engine oil filter should be replaced with a new
filter at every second oil change.
ENGINE OIL
WARNING: NEW OR USED ENGINE OIL CAN BE IR-
RITATING TO THE SKIN. AVOID PROLONGED OR
REPEATED SKIN CONTACT WITH ENGINE OIL.
CONTAMINANTS IN USED ENGINE OIL, CAUSED
BY INTERNAL COMBUSTION, CAN BE HAZARDOUS TO YOUR HEALTH. THOROUGHLY WASH EX-
POSED SKIN WITH SOAP AND WATER. DO NOT WASH SKIN WITH GASOLINE, DIESEL
FUEL, THINNER, OR SOLVENTS, HEALTH PROB-
LEMS CAN RESULT. DO NOT POLLUTE, DISPOSE OF USED ENGINE
OIL PROPERLY. CONTACT YOUR DEALER OR
GOVERNMENT AGENCY FOR LOCATION OF COL-
LECTION CENTER IN YOUR AREA.
BREAK-IN PERIOD
CAUTION: Wide open throttle operation in low
gears, before engine break-in period is complete,
can damage engine.
On a Chrysler Corporation vehicle an extended
break-in period is not required. Driving speeds of not
over 80-90 km/h (50-55 mph) for the first 100 km (60
miles) is recommended. Hard acceleration and high
engine rpm in lower gears should be avoided.
SELECTING ENGINE OIL
CAUTION: Do not use non-detergent or straight
mineral oil when adding or changing crankcase lu-
bricant. Engine or Turbocharger failure can result.
The factory fill engine oil is a high quality, energy
conserving, crankcase lubricant. The Recommended
SAE Viscosity Grades chart defines the viscosity
grades that must be used based on temperature in
the region where vehicle is operated and optional
equipment.
NON-FLEXIBLE FUEL VEHICLES Chrysler Corporation recommends that Mopar mo-
tor oil, or equivalent, be used when adding or chang-
ing crankcase lubricant. The API symbol (Fig. 1) on
the container indicates the viscosity grade, quality
and fuel economy ratings of the lubricant it contains.
Use ENERGY CONSERVING II motor oil with API
SERVICE SG or SG/CD classification.
0 - 8 LUBRICATION AND MAINTENANCE Ä

² SG service engine oil is a high quality crankcase
lubricant designed for use in all naturally aspirated
engines. If SG service engine oil is used in turbo-
charged engine, change engine oil at every 4 800
km (3,000 miles) or three months.
² SG/CD service engine oil is a high quality crank-
case lubricant designed for use in most naturally as-
pirated and turbocharged gasoline or diesel engines.
FLEXIBLE FUEL VEHICLES
Vehicles operated using Flexible Fuel (M85) re-
quire engine oil that meet or exceed Chrysler Stan-
dard MS-9214. Mopar Flexible Fuel engine oil or
equivalent should be used when adding or changing
crankcase lubricant. The API symbol (Fig. 1) on the
container indicates the viscosity grade, quality and
fuel economy ratings of the lubricant it contains. Use
ENERGY CONSERVING II motor oil with API SER-
VICE SG or SG/CD classification.
ENGINE OIL ADDITIVES
Chrysler Corporation recommends that Mopar En-
gine Oil Supplement or equivalent be used when fric-
tion and corrosion reducing materials added to the
crankcase lubricant is desired.
CRANKCASE OIL LEVEL INSPECTION
CAUTION: Do not overfill crankcase with engine oil,
oil foaming and oil pressure loss can result.
Inspect engine oil level approximately every 800
kilometers (500 miles). Position vehicle on level sur- face. With engine OFF, allow enough time for oil to
settle to bottom of crankcase, remove engine oil level
indicator (dipstick) and wipe clean. Install dipstick
and verify it is seated in the tube. Remove dipstick,
with handle above tip, take oil level reading (Fig. 2).
Add oil only if level is below MIN or ADD mark on
dipstick.
ENGINE OIL CHANGE
Change engine oil at mileage and time intervals
described in Lubrication and Maintenance Schedules.
Position the vehicle on a level surface. Hoist and
support vehicle on safety stands. Refer to Hoisting
and Jacking Recommendations in this group. Place a
suitable 3.8 liter (4 qt.) drain pan under crankcase
drain. Remove drain plug from crankcase. Inspect
drain plug threads for stretching or other damage.
Replace drain plug and gasket if damaged. Install
drain plug in crankcase. Lower vehicle and fill
crankcase with specified type and amount of engine
oil described in this section. Start engine and inspect
for leaks. Stop engine and inspect oil level.
ENGINE OIL FILTER
SELECTING OIL FILTER
Chrysler Corporation recommends a Mopar or
equivalent oil filter be used when replacement is re-
quired. A replacement filter must be designed to
withstand 1756 kPa (256 psi) of internal pressure.
OIL FILTER REPLACEMENT
Position a drain pan under the oil filter. Using a
suitable oil filter wrench (Fig. 3) loosen filter. When
filter separates from adapter nipple, tip gasket end
upward to minimize oil spill. Remove filter from ve-
hicle. With a wiping cloth, clean the gasket sealing
surface (Fig. 4) of oil and grime. Wipe off oil residue
from below oil filter adapter.
TO INSTALL NEW OIL FILTER: Lightly lubricate oil filter gasket with engine oil or
chassis grease. Thread filter onto adapter nipple.
When gasket makes contact with sealing surface,
tighten filter one full turn. If necessary use a filter
wrench, do not over tighten. Add oil, verify crank-
case oil level and start engine. Inspect for oil leaks.
RECOMMENDED VISCOSITY GRADES
Fig. 1 API Symbol
Fig. 2 Oil Level Indicator DipstickÐTypical
Ä LUBRICATION AND MAINTENANCE 0 - 9

FRONT SUSPENSION SERVICE PROCEDURES INDEX
page page
Ball Joints .............................. 13
Hub and Bearing Assembly ................. 20
Knuckle (Front Suspension) ................. 16
Lower Control Arm ....................... 10
Lower Control Arm Pivot Bushings ........... 11 Shock Absorbers (Strut Damper)
............. 10
Strut Damper Assembly ..................... 7
Suspension Coil Springs .................... 9
Sway Bar .............................. 14
Wheel Alignment .......................... 5
WHEEL ALIGNMENT
Front wheel alignment is the proper adjustment of
all interrelated front suspension angles. These angles
are what affects the running and steering of the
front wheels of the vehicle. The method of checking front alignment will vary
depending on the type of equipment being used. The
instructions furnished by the manufacturer of the
equipment should always be followed. With the ex-
ception that the alignment specifications recom-
mended by Chrysler Corporation be used. There are six basic factors which are the founda-
tion to front wheel alignment. These are height,
caster, camber, toe-in, steering axis inclination and
toe-out on turns. Of the six basic factors only camber
and toe in are mechanically adjustable (Fig. 1)
CAUTION: Do not attempt to modify any suspen-
sion or steering components by heating or bending
of the component.
Wheel alignment adjustments and checks should be
made in the following sequence. (1) Camber
(2) Toe
Camber is the number of degrees the top of the
wheel is tilted inward or outward from true vertical.
Inward tilt is negative camber. Outward tilt is posi-
tive camber. Excessive camber is a tire wear factor: negative
camber causes wear on the inside of the tire, while
positive camber causes wear to the outside. Toe
is measured in degrees or inches and is the
distance the front edges of the tires are closer (or far-
ther apart) than the rear edges. See Front Wheel
Drive Specifications for Toesettings.
PRE-ALIGNMENT
Before any attempt is made to change or correct
the wheel alignment factors. The following inspection
and necessary corrections must be made on those
parts which influence the steering of the vehicle. (1) Check and inflate tires to recommended pres-
sure. All tires should be the same size and in good
condition and have approximately the same wear.
Note type of tread wear which will aid in diagnosing,
see Wheels and Tires, Group 22. (2) Check front wheel and tire assembly for radial
runout. (3) Inspect lower ball joints and all steering link-
age for looseness. (4) Check for broken or sagged front and rear
springs. Front suspension must only be checked after the
vehicle has had the following checked or adjusted.
Tires set to recommended pressures, full tank of fuel,
no passenger or luggage compartment load and is on
a level floor or alignment rack. Just prior to each alignment reading. The vehicle
should be bounced (rear first, then front) by grasping
bumper at center and jouncing each end an equal
number of times. Always release bumpers at bottom
of down cycle.
Ä SUSPENSION AND DRIVESHAFTS 2 - 5

When testing secondary cables for punctures and
cracks with an oscilloscope follow the equipment
manufacturers instructions. If an oscilloscope is not available, secondary cables
can be tested as follows:
CAUTION: Do not leave any one spark plug cable
disconnected any longer than necessary during test-
ing. Excessive heat could damage the catalytic con-
verter. Total test time must not exceed ten minutes.
(a) With the engine not running, connect one end
of a test probe to a good ground. Use a probe made of
insulated wire with insulated alligator clips on each
end. (b) With engine running, move test probe along
entire length of all cables (approximately 0 to 1/8
inch gap). If punctures or cracks are present there
will be a noticeable spark jump from the faulty area
to the probe. Check the coil cable the same way.
Replace cracked, leaking or faulty cables.
When replacing cables, install the new high
tension cable and nipple assembly over cap or
coil tower. When entering the terminal into the
tower, push lightly, then pinch the large diam-
eter of nipple to release air trapped between the
nipple and tower. Continue pushing on the cable
and nipple until cables are properly seated in the
cap towers. A snap should be heard as terminal
goes into place. Use the same procedure to install cable in coil tower.
Wipe the spark plug insulator clean before reinstalling
cable and cover. Use the following procedure when removing the high
tension cable from the spark plug. First, remove the
cable from the retaining bracket. Then grasp the ter-
minal as close as possible to the spark plug. Rotate the
cover and pull the cable straight back. Pulling on the
cable itself will damage the conductor and termi-
nal connection. Do not use pliers and do not pull
the cable at an angle. Doing so will damage the
insulation, cable terminal or the spark plug in-
sulator. Wipe spark plug insulator clean before
reinstalling cable and cover. Resistance type cable is identified by the words
Electronic Suppression printed on the cable jacket.
Use an ohmmeter to check resistance type cable for
open circuits, loose terminals or high resistance as
follows: (a) Remove cable from spark plug.
(b) Lift distributor cap from distributor with
cables intact. Do not remove cables from cap. The
cables must be removed from the spark plugs. (c) Connect the ohmmeter between spark plug end
terminal and the corresponding electrode inside the
cap, make sure ohmmeter probes are in good contact.
Resistance should be within tolerance shown in the cable resistance chart. If resistance is
not within tolerance, remove cable at cap tower
and check the cable. If resistance is still not within
tolerance, replace cable assembly. Test all spark
plug cables in same manner.
To test coil to distributor cap high tension cable,
remove distributor cap with the cable intact. Do not
remove cable from the cap. Connect the ohmmeter
between center contact in the cap and remove the ca-
ble at coil tower and check cable resistance. If resis-
tance is not within tolerance, replace the cable.
SPARK PLUGS
Resistor spark plugs are used in all engines and
have resistance values of 6,000 to 20,000 ohms when
checked with at least a 1000 volt tester. Remove the spark plugs and examine them for
burned electrodes and fouled, cracked or broken por-
celain insulators. Keep plugs arranged in the order
in which they were removed from the engine. An iso-
lated plug displaying an abnormal condition indi-
cates that a problem exists in the corresponding
cylinder. Replace spark plugs at the intervals recom-
mended in Group O. Undamaged low milage spark plugs can be cleaned
and reused. Refer to the Spark Plug Condition sec-
tion of this group. After cleaning, file the center elec-
trode flat with a small point file or jewelers file.
Adjust the gap between the electrodes (Fig. 6) to the
dimensions specified in the chart at the end of this
section. Always tighten spark plugs to the specified torque.
Over tightening can cause distortion and change
spark plug gap. Tighten spark plugs to 28 N Im (20 ft.
lbs.) torque.
SPARK PLUG CONDITION
NORMAL OPERATING CONDITIONS
The few deposits present will be probably light tan
or slightly gray in color with most grades of commer-
cial gasoline (Fig. 7). There will not be evidence of
electrode burning. Gap growth will not average more
than approximately 0.025 mm (.001 in) per 1600 km
(1000 miles) of operation. Spark plugs that have nor-
mal wear can usually be cleaned, have the electrodes
filed and regapped, and then reinstalled. Some fuel refiners in several areas of the United
States have introduced a manganese additive (MMT)
CABLE RESISTANCE CHART
Ä IGNITION SYSTEMS 8D - 3

(Fig. 9). This short circuits the electrodes. Spark
plugs with electrode gap bridging can be cleaned us-
ing standard procedures.
SCAVENGER DEPOSITS Fuel scavenger deposits may be either white or yel-
low (Fig. 10). They may appear to be harmful, but
are a normal condition caused by chemical additives
in certain fuels. These additives are designed to
change the chemical nature of deposits and decrease
spark plug misfire tendencies. Accumulation on the
ground electrode and shell area may be heavy but
the deposits are easily removed. Spark plugs with
scavenger deposits can be considered normal in con-
dition and be cleaned using standard procedures.
CHIPPED ELECTRODE INSULATOR A chipped electrode insulator usually results from
bending the center electrode while adjusting the
spark plug electrode gap. Under certain conditions,
severe detonation also can separate the insulator
from the center electrode (Fig. 11). Replace spark
plugs with chipped electrode insulators. PREIGNITION DAMAGE
Excessive combustion chamber temperature can
cause preignition damage. The center electrode dis-
solves first and the ground electrode dissolves some-
what later (Fig. 12). Insulators appear relatively
deposit free. Determine if the spark plug has the cor-
rect heat range rating for the engine, if ignition tim-
ing is over advanced or if other operating conditions
are causing engine overheating. The heat range rat-
ing refers to the operating temperature of a particu-
lar type spark plug. Spark plugs are designed to
operate within specific temperature ranges depend-
ing upon the thickness and length of the center elec-
trode and porcelain insulator.
SPARK PLUG OVERHEATING Overheating is indicated by a white or gray center
electrode insulator that also appears blistered (Fig.
13). The increase in electrode gap will be consider-
ably in excess of 0.001 in per 1000 miles of operation.
This suggests that a plug with a cooler heat range
rating should be used. Over advanced ignition tim-
Fig. 9 Electrode Gap Bridging
Fig. 10 Scavenger Deposits
Fig. 11 Chipped Electrode Insulator
Fig. 12 Preignition Damage
Ä IGNITION SYSTEMS 8D - 5

nal. From the pick-up signal, the PCM determines
engine speed and ignition timing (coil dwell). If the
PCM does not receive a distributor signal when the
ignition switch is in the Run position, it will de-en-
ergize both relays. When the relays are de-energized,
battery voltage is not supplied to the fuel injector, ig-
nition coil, fuel pump and oxygen sensor heating el-
ement. On AC, AG, AJ and AY models, the ASD relay and
fuel pump relay are located in the power distribution
center (Fig. 24, 25, 26, or 27). On AA and AP models, the ASD relay and fuel
pump relay are mounted on the drivers side fender
well, next to the strut tower (Fig. 28).
IGNITION COIL
The 2.2L TBI, 2.5L TBI, 2.5L MPI and 3.0L en-
gines use an epoxy type coil. The coils are not oil
filled. The windings are embedded in a heat and vi-
bration resistant epoxy compound. The powertrain control module (PCM) operates the
ignition coil through the auto shutdown (ASD) relay. When the relay is energized by the PCM, battery
voltage is connected to the ignition coil positive ter-
minal. The PCM will de-energize the ASD relay if it
does not receive an input from the distributor pick-
Fig. 22 MAP SensorÐ2.5L MPI (Flexible Fuel AA-Body) Engines
Fig. 23 MAP SensorÐ3.0L Engine
Fig. 24 Power Distribution Center (PDC) (AC Body)
Fig. 25 Relay Identification (AC Body)
Fig. 26 Power Distribution Center (PDC) (AG and AJ Body)
Ä IGNITION SYSTEMS 8D - 9