
Wiring Diagram
Name Sheet Number
Trunk Lamp ............................. .122
Vanity Mirror Lamps ....................... .122
Vanity Mirror Lamp Switch ................... .122
Dome, Reading and Courtesy Lamps (J-21 Only) .....123, 124
Courtesy Lamp ........................... .123
Decklid Ajar Switch ........................ .124
Front Reading Lamps ....................... .124
Glove Box Lamp .......................... .123
Halo Light .............................. .123
Left Door Courtesy Lamp .................... .124
Right Door Courtesy Lamp ................... .123
Trunk Lamp ............................. .124
Vanity Mirror Lamps ....................... .124
Vanity Mirror Lamp Switch ................... .124
Door Courtesy Lamps & Illuminated Entry ............109
Left Door Illuminated Entry Switch ...............109
Right Door Illuminated Entry Switch ..............109
Door and Decklid Ajar Warning System ...............83
Deck Lid Warning Switch ......................83
Diode Package Relay .........................83
Door, Liftgate-Decklid Ajar & Seatbelt Warning System (w/o EVIC) .......................... .101, 102
Decklid Lock Sense ........................ .102
Decklid Warning Switch ..................... .102
Diode Package ........................... .102
Glove Box Lamp & Switch .................... .101
Left Front Door Ajar Switch ................... .102
Liftgate Ajar Switch ........................ .104
Right Front Door Ajar Switch ...................102
Seat Belt Switch .......................... .101
Door, Liftgate Decklid Ajar & Seatbelt Warning System (w/EVIC) ............................ .103, 104
Decklid Warning Switch ..................... .104
Diode Package ........................... .104
Glove Box Lamp & Switch .................... .103
Left Front Door Ajar Switch ................... .104
Liftgate Ajar Switch ........................ .102
Right Front Door Ajar Switch ...................104
Seat Belt Switch .......................... .103
Door Lock System ....................... .115, 116
ADL Unlock Relay ......................... .115
Key Disarm Switch ..................... .115, 116
Left Front Door Lock Motor ................... .115
Left Front Door Lock Switch ...................115
Left Front Door Switch Connector ................115
Right Front Door Lock Motor ...................116
Right Front Door Lock Switch ..................116
Right Front Door Switch Connector ...............116
Switch Function Chart ................... .115, 116
EGR Diagnostic Solenoid .................... .18, 24
Electronic Cluster .............................77
Electronic Cluster Left PCB Connector ...............157
Electronic Cluster Right PCB Connector ..............158
Electronic or Mechanical Cluster ....................6
Transmission Control System ..............36, 37, 38, 39
Back-Up Lamp Relay .........................38
Output Speed Sensor .........................39Wiring Diagram
Name Sheet Number
Park/Neutral Position Switch ....................38
Safety Shut Down Relay .......................36
Transmission Control Module ............36, 37, 38, 39
Transmission Control System ............36, 37, 38, 39
Transmission Pressure Switch ...................36
Transmission Range Switch .....................38
Transmission Solenoids .......................36
Turbine Speed Sensor ........................39
Electronically Tuned Stereo Radio with Name Brand Speakers ............................. .61, 62
Left Door Speaker ...........................62
Left Front Speaker ..........................61
Left Rear Speaker ...........................62
Right Door Speaker ..........................62
Right Front Speaker ..........................61
Right Rear Speaker ..........................62
Electronically Tuned Stereo Radio with RS System .....63, 64
Left Door Speaker ...........................64
Left Front Speaker ..........................63
Left Rear Speaker ...........................64
Right Door Speaker ..........................64
Right Front Speaker ..........................63
Right Rear Speaker ..........................64
RS Amplifier ........................... .63, 64
Electronic Vehicle Information Center ................72
Brake Fluid Level Sensor ......................72
Coolant Level Sensor .........................72
Data Link Connector .........................72
Engine Node Module .........................72
Engine Oil Level Sensor .......................72
Engine Compartment Fuse Application Chart .......1,2,3,4
Engine Coolant Temperature Sensor ..............21, 26
Engine Node Module Connector ...................161
Engine Oil and Temperature Warning System (except 3.0L) . .40 Body Computer Connector #1 ...................40
Body Computer Connector #2 ...................40
Engine Oil Pressure Switch/Sending Unit ............40
Engine Temperature Sending Unit .................40
Engine Oil and Temperature Warning System (3.0L) .......41
Engine Oil Level Sensor .......................41
Engine Oil Pressure Switch/Sending Unit ............41
Engine Temperature Sending Unit .................41
Engine Starter Relay ..................... .13, 14, 15
Engine Starter System (2.5L Auto Trans) ..............13
Clutch Pedal Position Jumper ...................13
EMCC Solenoid ............................13
Engine Starter Relay .........................13
Field Coil Engine Starter Motor ...................13
Park Neutral Position Switch ....................13
Engine Starter System (Man Transmission) ............14
Clutch Pedal Position Switch ....................14
Engine Starter Relay .........................14
Field Coil Starter Motor .......................14
Manual Transmission Back-Up Lamp Switch ..........14
Engine Starter System (3.0L) .....................15
Clutch Pedal Position Jumper ...................15
Field Coil Engine Starter Motor ...................15
8W - 534 WIRING DIAGRAMS AG-AJ BODY Ä

Wiring Diagram
Name Sheet Number
Engine Starter Relay .........................15
Park/Neutral Safety Switch .....................15
Transmission Range Switch .....................15
Engine Temperature Sending Unit ................40, 41
Enthusiast Seat Jumper ....................... .114
Lumbar Pump ........................... .114
Lumbar Switch ........................... .114
Power Seat Motors ........................ .114
Recliner Seat Back ......................... .114
Wing Motor ............................. .114
Wing Switch ............................ .114
Exhaust Gas Recirculation Diagnostic Solenoid ........18, 24
EVAP/Purge Solenoid .................... .18, 29, 30
Fan Control System ...........................89
A/C Compressor Clutch .......................89
Diode ...................................89
Fan Control Relay ...........................89
Radiator Fan Motor ..........................89
Field Coil Engine Starter Motor ...............13, 14, 15
Front Door & Rear Speakers (w/NBS) ................62
Front End Lighting (Canada) (G Body Only) ..........47, 48
Left Fog Lamp .............................47
Left Headlamp High Beam ......................47
Left Headlamp Low Beam ......................47
Left Park & Turn Signal Lamp ...................47
Right Fog Lamp ............................48
Right Headlamp High Beam .....................48
Right Headlamp Low Beam .....................48
Right Park & Turn Signal Lamp ..................48
Front End Lighting (Canada) (J Body Only) ..........49, 50
Dummy Lamp .......................... .49, 50
Front Left Side Marker Lamp ....................49
Front Right Side Marker Lamp ...................50
Left Headlamp (Inboard) (High Beam) ..............49
Left Headlamp (Outboard) (Low Beam) .............49
Left Park & Turn Signal Lamp ...................49
Right Headlamp (Inboard) (High Beam) .............50
Right Headlamp (Outboard) (Low Beam) ............50
Right Park & Turn Signal Lamp ..................50
Front End Lighting (G Body Only) ................43, 44
Left Fog Lamp .............................43
Left Headlamp High Beam ......................43
Left Headlamp Low Beam ......................43
Left Park & Turn Signal Lamp ...................43
Right Fog Lamp ............................44
Right Headlamp High Beam .....................44
Right Headlamp Low Beam .....................44
Right Park & Turn Signal Lamp ..................44
Front End Lighting (J Body Only) ................45, 46
Dummy Lamp .......................... .45, 46
Front Left Side Marker Lamp ....................45
Front Right Side Marker Lamp ...................46
Left Headlamp (Inboard) (High Beam) ..............45
Left Headlamp (Outboard) (Low Beam) .............45
Left Park & Turn Signal Lamp ...................45
Right Headlamp (Inboard) (High Beam) .............46
Right Headlamp (Outboard) (Low Beam) ............46Wiring Diagram
Name Sheet Number
Right Park & Turn Signal Lamp ..................46
Front Reading Lamps ..................... .124, 126
Fuel Injection Ignition System (3.0L) .........23, 24, 25, 26,
27, 28, 29
Automatic Shut Down Relay ....................27
Data Link Connector .........................25
Distributor ...............................26
EGR Diagnostic Solenoid ......................24
Engine Coolant Temperature Sensor ...............26
EVAP/Purge Solenoid .........................29
Heated Oxygen Sensor ........................24
Idle Air Control Motor ........................23
Ignition Coil ...............................23
Injectors .................................28
MAP Sensor ..............................29
Powertrain Control Module .........23, 24, 25, 26, 27, 29
Throttle Position (Sensor) ......................27
Vehicle Speed Sensor ........................25
Fuel Injection Ignition System (2.5L) . . . .17, 18, 19, 20, 21, 22
Automatic Shut Down Relay ....................20
Data Link Connector .........................19
Distributor ...............................21
EVAP/Purge solenoid .........................18
Engine Coolant Temperature Sensor ...............21
Exhaust Gas Recirculation Diagnostic Solenoid .........18
Heated Oxygen Sensor ........................17
Idle Air Controller Motor .......................17
Ignition Coil ...............................19
Injector .................................22
MAP Sensor ..............................18
Powertrain Control Module .........17, 18, 19, 20, 21, 22
Throttle Position (Sensor) ......................17
Vehicle Speed Sensor ........................21
Fuel Injection Ignition System (Turbo III) ........30, 31, 32,
33, 34, 35,
Automatic Shut Down Relay ....................33
Barometer Solenoid ..........................30
Camshaft Position Sensor ......................30
Charge Air Temperature Sensor ..................32
Crankshaft Position Sensor .....................33
Data Link Connector .........................34
Engine Coolant Temperature Sensor ...............32
EVAP/Purge Solenoid .........................30
Fuel Injectors ..............................31
Heated Oxygen Sensor ........................32
Idle Air Control Motor ........................34
Injector .................................31
Knock Sensor .............................33
MAP Sensor ..............................30
Powertrain Control Module .........30, 31, 32, 33, 34, 35
Throttle Position (Sensor) ......................34
Vehicle Speed Senor .........................35
Waste Gate Solenoid .........................30
Fuel Tank Gauge Level Sending Unit ................107
Fuel Gauge ............................. .107
Fuel Pump .............................. .107
Fuel Tank System ........................ .107, 108
Ä WIRING DIAGRAMS AG-AJ BODY 8W - 535

Wiring Diagram
Name Sheet Number
Right Tail Lamp .......................... .131
Right Tail, Stop & Signal Lamps .................131
Rear Lighting w/Lamp Outage (AJ) .......136, 137, 138, 139
Lamp Outage Module ....................... .138
Left Back-Up Lamp ........................ .137
Left Side Marker Lamp ...................... .136
Left Tail Lamp ........................... .136
Left Tail/Stop Lamps ....................... .136
License Lamps ........................... .137
Right Back-Up Lamp ....................... .138
Right Side Marker Lamp ..................... .139
Right Tail Lamp .......................... .138
Right Tail/Stop ........................... .139
Turn Lamp .......................... .136, 139
Rear Lighting without Lamp Outage ......132, 133, 134, 135
Left Back-up Lamp ........................ .133
Left Side Marker Lamp ...................... .132
Left Tail/Stop Lamp ........................ .132
Left Tail Lamp ........................... .132
License Lamp ............................ .133
Right Back-Up Lamp ....................... .134
Right Side Marker Lamp ..................... .135
Right Tail Lamp .......................... .134
Right Tail/Stop Lamp ....................... .135
Turn Lamp .......................... .132, 135
Relay Block ..................... .60, 162, 163, 164
Relays ABS Pump Motor Relay .......................68
ABS System Relay ..........................69
A/C Compressor Clutch Relay ...................91
ADL Relay .............................. .115
Automatic Shut Down Relay ...............20, 27, 33
Backup Lamp Relay ..........................38
Diode Package Relay ..................... .56, 83
Engine Starter Relay ................... .13, 14, 15
Fan Control Relay ...........................89
Fog Lamp Relay ............................55
Fuel Pump Relay .......................... .108
High Beam Relay ..........................6,53
Horn Relay ...............................65
Left Front Turn Signal Relay ....................57
Left Rear Turn Signal Relay .....................57
Low Beam Relay ..........................6,53
Name Brand Speaker Relay .....................60
Park Lamp Relay ..........................5,53
Power Top Relay ...........................96
Right Front Turn Signal Relay ...................57
Right Rear Turn Signal Relay ....................57
Safety Shut Down Relay .......................36
Washer Relay .............................66
Resistors .............................. .90, 93
A/C and Heater Blower Motor Resistor ..............90
Heater Blower Motor Resistor ...................93
Right Instrument Panel to Body Wiring ...........148, 149
RS Amplifier ............................ .63, 64
RS Amplifier Connectors ...................... .159
Security Alarm Module .................... .127, 172Wiring Diagram
Name Sheet Number
Security Alarm System ....................... .127
Sending Unit, Fuel Tank ....................... .107
Sensors Airbag Sensor .............................85
Ambient Air Temperature Sensor .............117, 119
Brake Fluid Level Sensor ......................72
Camshaft Position Sensor ......................30
Charge Air Temperature Sensor ..................32
Crankshaft Position Sensor .....................33
Coolant Level Sensor .........................72
Engine Coolant Temperature Sensor ..........21, 26, 32
Engine Oil Level Sensor .......................41
Heated Oxygen Sensor .................. .17, 24, 32
Knock Sensor .............................33
Left Front Wheel Sensor .......................71
Left Rear Wheel Sensor .......................71
MAP Sensor ........................ .18, 29, 30
Output Speed Sensor .........................39
Right Front Wheel Sensor ......................71
Right Rear Wheel Sensor ......................71
Throttle Position (Sensor) .................17, 27, 34
Turbine Speed Sensor ........................39
Vehicle Speed Sensor .................. .21, 25, 35
Windshield Washer Low Fluid Level Sensor ...........67
Solenoids Barometer ................................30
EMCC Solenoid ............................13
EVAP/Purge Solenoid ................... .18, 29, 30
Exhaust Gas Recirculation Diagnostic Solenoid ......18, 24
Transmission Solenoid ........................36
Waste Gate Solenoid .........................30
Speakers .......................... .61, 62, 63, 64
Splices Splice A3 .......................... .10, 12, 53
Splice A11 ............................ .10, 12
Splice A21-1 ...................... .11, 20, 25, 33
Splice A21-2 ..............................38
Splice A142 ........................9,27,28,32
Splice A142-1 .................. .10, 12, 19, 23, 32
Splice A142-2 .............................28
Splice A142-3 .......................... .28, 31
Splice B47 ...............................69
Splice C7 ............................. .90, 93
Splice C15 ...........................8,94,95
Splice D1 ...................... .77, 86, 117, 119
Splice D1-1 ........................... .29, 86
Splice D2 ...................... .77, 87, 117, 119
Splice D2-1 ........................... .29, 87
Splice E2 .......................... .51, 52, 87
Splice E17 ...............................51
Splice F12-1 ...................9,11,18,19,25,32
Splice F12-2 ...................... .11, 18, 29, 30
Splice F13 ................................67
Splice F20 .........................8,84,92,96
Splice F21-2 ......................... .110, 111
Splice F30 ...................... .60, 84, 88, 127
Splice F35-1 ......................... .113, 115
8W - 538 WIRING DIAGRAMS AG-AJ BODY Ä

WIRING DIAGRAMS AP BODY D-P
ALPHABETICAL INDEX
Wiring Diagram
Name Sheet Number
ABS Hydraulic Modulator Unit .....................27
ABS Pump Motor Relay .........................27
ABS System Controller ................... .26, 27, 28
ABS System Relay ............................28
ABS Yellow Light Relay .........................28
A/C and Heater System ..................... .47, 48
A/C Cycling Switch ..........................48
A/C High Pressure Switch ......................48
A/C Low Pressure Switch ......................48
Blower Motor ..............................47
Blower Switch .............................47
Defrost Switch .............................47
Illumination Lamp ...........................47
Resistor .................................48
A/C Compressor Clutch Relay .....................50
Airbag Diagnostic Module Connector ................78
Airbag System ...............................35
Clockspring ...............................35
Diagnostic Module ..........................35
Sensors .................................35
Squibb (Airbag Igniter) ........................35
Anti-Lock Braking System ..................26, 27, 28
Data Link Connector .........................27
Hydraulic Modulator Unit ......................27
Pump Motor Relay ..........................27
System Controller ..................... .26, 27, 28
System Relay ..............................28
Wheel Sensors .............................26
Yellow Light Relay ..........................28
Anti-Lock Brake System Controller Connector ...........90
Ash Receiver Lamp ...........................37
Automatic Shut Down Relay 2.2L E.F.I. .............2,14
Automatic Shut Down Relay 2.5L E.F.I. .............2,14
Automatic Shut Down Relay 3.0L .................2,22
Back-Up Lamp Relay ..........................23
Back-Up Lamp Switch .......................7,8,9
Battery .................................1,3,5
Brake Warning Lamp Switch ......................11
Body to Instrument Panel Wiring Left ................87
Cargo Lamp ................................40
Center High Mounted Stop Lamp ................70, 72
Charging System .........................3,4,5,6
Battery .................................3,5
Generator ...............................4,6
Ignition Off Draw Connector ...................3,5
Chime, Key-In, Seat Belt Warning, Headlamp On .........43
Cigar Lighter ................................37
Cigar Lighter Lamp ............................37
Circuit Breakers Headlamp Switch ...........................36
Cavity #8 ..........................2,11,57,58
Cavity #11 ..............................1,60Wiring Diagram
Name Sheet Number
Clockspring .......................... .29, 35, 42
Clutch Pedal Position Jumper ...................8,10
Clutch Pedal Position Switch .....................7,9
Courtesy Lamps .............................72
Data Link Connector ..................... .13, 22, 27
Daytime Running Lamp Jumper ....................30
Daytime Running Lamp Module ....................30
Daytime Running Lights Module Connector ............84
Defrost Switch ..............................47
Dimmer Switch\eadlamp .......................1,36
Dimmer Switch-Optical Horn ....................1,36
Diode 49
Distributor 2.2L, 2.5L ..........................15
Distributor 3.0L ..............................18
Distributor Ignition Coil ..................... .14, 22
Dome Lamp System ....................... .39, 40
Cargo Lamp ..............................40
Dome Lamp ..............................40
Glove Box Lamp ............................39
Glove Box Lamp Switch .......................39
Left Front Door Jamb Switch ....................39
Left Rear Door Jamb Switch ....................40
Liftgate Latch Switch .........................40
Right Front Door Jamb Switch ...................39
Right Rear Door Jamb Switch ...................40
Door and Rear Speakers (Radio) ...................66
Door Jamb Switches ....................... .39, 40
Door Lock System-2 Door .................... .61, 62
Door Lock System-4 Door .................... .63, 64
Engine Coolant Temperature Sending Unit .............12
Engine Coolant Temperature Sensor 2.2L ..............15
Engine Coolant Temperature Sensor 2.5L ..............15
Engine Coolant Temperature Sensor 3.0L ..............18
Engine Oil Pressure Sending Unit/Switch ..............12
Engine Oil Pressure Switch .......................12
Engine Oil Pressure and Temperature System ...........12
Engine to Instrument Panel Wiring ..................86
Engine Starter System ....................7,8,9,10
Engine Starter System (Automatic Transmission) .....2,8,10
Back-Up Lamp Switch .........................8
Clutch Pedal Position Jumper ..................8,10
Engine Starter Motor .......................8,10
Engine Starter Relay ........................8,10
Park/Neutral Position Switch .....................8
Transmission EMCC Solenoid ....................8
Engine Starter System (Manual Transmission) ........2,7,9
Back-Up Lamp Switch .......................7,9
Clutch Pedal Position Switch ...................7,9
Engine Starter Motor ........................7,9
Engine Starter Relay ........................7,9
Squib Igniter (Airbag) ........................35
Exhaust Gas Recirculation Solenoid 2.2L ..............13
Ä WIRING DIAGRAMS AP BODY D-P 8W - 717

Wiring Diagram
Name Sheet Number
Exhaust Gas Recirculation Solenoid 2.5L ..............13
Exhaust Gas Recirculation Diagnostic Solenoid 3.0L. ......20
Fan Control System with A/C and Heater System ......49, 50
A/C Compressor Clutch .......................49
A/C Compressor Clutch Relay ...................50
Fan Control Relay ...........................50
Diode ...................................49
Radiator Fan Fuse ...........................50
Radiator Fan Motor ..........................49
Fan Control System with Heater ....................45
Fan Control Relay ...........................45
Radiator Fan Fuse ...........................45
Radiator Fan Motor ..........................45
Flasher-Hazard ..............................51
Flasher-Turn Signal ............................51
Fog Lamps ........................ .31, 32, 33, 34
Fog Lamp Switch ......................... .31, 33
Front End Lighting ........................ .31, 32
Fog Lamps ............................ .31, 32
Fog Lamp Switch ...........................31
Headlamps-Aero ........................ .31, 32
Park and Turn Signal Lamps ..................31, 32
Side Marker Lamp ....................... .31, 32
Front End Lighting w/DRL .................... .33, 34
Fog Lamps ............................ .33, 34
Fog Lamp Switch ...........................33
Headlamps-Aero ........................ .33, 34
Park and Turn Signal Lamps ..................33, 34
Side Marker Lamp ....................... .33, 34
Fuel Injection Ignition System Engine 2.2L & 2.5L ............... .13, 14, 15, 16, 17
Automatic Shut Down Relay ....................14
Data Link Connector .........................13
Distributor ...............................15
Distributor Ignition Coil .......................14
Engine Coolant Temperature Sensor ...............15
Exhaust Gas Recirculation Solenoid ................13
EVAP/Purge Solenoid .........................13
Fuel Pump Relay ...........................14
Heated Oxygen Sensor ........................17
Idle Air Control Motor ........................16
Injector .................................13
MAP Sensor ..............................15
Powertrain Control Module ...........13, 14, 15, 16, 17
Throttle Position (Sensor) ......................16
Vehicle Speed Sensor ........................15
Fuel Injection Ignition System 3.0L ........18, 19, 20, 21, 22
Automatic Shut Down Relay ....................22
Data Link Connector .........................22
Distributor ...............................18
Distributor Ignition Coil .......................22
Engine Coolant Temperature Sensor ...............18
Exhaust Gas Recirculation Solenoid ................20
EVAP/Purge Solenoid .........................19
Fuel Injectors ..............................19
Fuel Pump Relay ...........................22
Heated Oxygen Sensor ........................18Wiring Diagram
Name Sheet Number
Idle Air Control Motor ........................20
Injectors .................................19
MAP Sensor ..............................20
Power Steering Pressure Switch ..................19
Powertrain Control Module ...........18, 19, 20, 21, 22
Throttle Position (Sensor) ......................20
Vehicle Speed Sensor ........................18
Fuel Pump Motor .............................68
Fuel Tank Sending Unit .........................68
Fuel Tank System .............................68
Fuel Pump Motor ...........................58
Fuel Tank Sending Unit ........................68
Fuse Application Char t.........................1,2
Fuse Block Module ............................76
Fuses Fuse 1 ...............1,31,33,37,41,46,47,65,67
Fuse 2 ........................1,,36,39,61,64
Fuse 3 ..............................2,11,29
Fuse 4 ...........................2,11,35,43
Fuse 5 .............................1,3,5,51
Fuse 6 .........................2,11,35,41,67
Fuse 7 ...........................2,11,46,47
Fuse 9 ...........................1,35,42,65
Fuse 10 ..........................1,31,33,36
Fuse 12 ...............................1,43
Fuse 13 ....................2,3,5,39,44,55,65
Fuse 14 .............................2,11,54
Fuse 15 .............................2,11,51
Fuse 16 .............................2,11,65
Generator .................................4,6
Glove Box Lamp .............................39
Glove Box Lamp Switch .........................39
Hazard Flasher System ...................... .51, 52
Headlamp Switch ...........................1,36
Circuit Breaker .............................36
Optical Horn ..............................36
Headlamp Switch Connector ......................83
Headlamp Switch Controlled Interior Lamps .........37, 38
Headlamp Switch Controlled Interior Lighting .........37, 38
Ash Receiver Lamp ..........................37
Cigar Lighter ..............................37
Cigar Lighter Lamp ..........................37
Transmission Range Lamp .....................37
Heated Oxygen Sensor ...................... .17, 18
Heated Rear Window ..........................67
Heated Rear Window Switch ....................67
Timer ...................................67
Heater Blower Motor Resistor .....................46
Heater System ...............................46
Bi-Level Control Switch .......................46
Blower Motor ..............................46
Blower Slide Control .........................46
Illumination Lamp ...........................46
Resistor .................................46
Horn System ...............................42
Clockspring ...............................42
Horn (Hi-note) .............................42
8W - 718 WIRING DIAGRAMS AP BODY D-P Ä

Wiring Diagram
Name Sheet Number
Right Rear Motor ...........................58
Right Rear Switch ...........................58
Printed Circuit Board ....................... .74, 75
Printed Circuit Board Connectors ...................73
Radiator Fan Fuse ......................... .45, 50
Radio Speakers-Door and Rear ....................66
Radio-Stereo ................................65
Name Brand Speaker Relay .....................65
Rear Lighting ....................... .69, 70, 71, 72
Back-Up Lamps .................... .69, 70, 71, 72
Center High Mounted Stop Lamps ..............70, 72
Courtesy Lamps ............................72
License Lamps ......................... .70, 72
Side Marker Lamps ................. .69, 70, 71, 72
Tail, Stop and Turn Signal Lamps .........69, 70, 71, 72
Relay Module ...............................77
Relays ABS System Relay ..........................28
A/C Compressor Clutch Relay ...................50
ABS Yellow Light Relay .......................28
ABS Pump Motor Relay .......................27
Automatic Shut Down ....................2,14,22
Back-Up Lamp Relay .........................23
Engine Starter Relay ....................7,8,9,10
Fuel Pump ............................ .14, 22
Horn ...................................42
Fan Control Relay ....................... .45, 50
Name Brand Speaker .........................65
Safety Shut Down Relay .......................25
Time Delay ...............................44
Right Front Wheel Sensor .......................26
Right Instrument Panel Interface ...................89
Right Rear Wheel Sensor ........................26
Seat Belt Warning System and Courtesy Lamps .......43, 44
Halo Lamp ...............................44
Seat Belt Warning Chime ......................43
Seat Belt Switch ............................44
Time Delay Relay ...........................44
Seat-Power System, Left ........................60
Sensors ABS Wheel Sensors ..........................26
A/C Ambient Temperature Sensor .................41
Airbag ..................................35
Engine Coolant Temperature ..................15, 18
Heated Oxygen ......................... .17, 18
MAP ................................ .15, 20
Output Speed Sensor .........................24
Throttle Position ........................ .16, 20
Turbine Speed .............................24
Vehicle Speed Sensor ..................... .15, 18
Washer Low Fluid Sensor ......................53
Solenoids EVAP/Purge Solenoid ..................... .13, 19
Exhaust Gas Recirculation .................. .13, 20
Transmission EMCC Solenoid ....................8
Transmission Solenoid ........................25
Speakers, Radio ..............................66Wiring Diagram
Name Sheet Number
Splices Splice A0-1 ...........................1,2,4,6
Splice A0-2 ............................2,4,6
Splice A1 ..............................2,4,6
Splice A2 ..............................2,4,6
Splice A3 ..............................1,36
Splice A3-1 ............................1,4,6
Splice A4 ..............................2,3,5
Splice A4-1 ............................2,4,6
Splice A11 .............................1,4,6
Splice A14 .............................2,4,6
Splice A14-1 ..............................14
Splice A14-2 ..............................22
Splice A15 .............................1,3,5
Splice A15-1 ...........................1,3,5
Splice A16 .............................2,4,6
Splice A20 ...............................28
Splice A21 ...............................11
Splice A21-1 ..........................2,13,21
Splice A21-2 ........................... .13, 21
Splice A21-3 ..............................23
Splice A142-1 .............................14
Splice A142-2 ..........................4,6,14
Splice B47 ...............................28
Splice C7 ............................. .46, 48
Splice D1 ................................24
Splice D2 ................................24
Splice E2 .............. .31, 33, 37, 41, 46, 47, 65, 67
Splice E2-1 ............ .31, 33, 37, 41, 46, 47, 65, 67
Splice F20 .......................... .35, 41, 67
Splice F20-1 .........................7,8,9,23
Splice F30 .......................... .35, 42, 65
Splice F35 ............................ .61, 63
Splice G5 ............................. .35, 43
Splice G7 .......................... .15, 18, 30
Splice K4 ................................15
Splice K4-1 ........................... .15, 18
Splice K4-2 ........................... .19, 20
Splice K6 ............................. .16, 20
Splice K7-1 ........................... .15, 18
Splice K22 ...............................20
Splice K24 ...............................18
Splice L3 ............................. .31, 33
Splice L4 ............................. .31, 33
Splice L7-1 ........................... .32, 34
Splice L7-2 ........................... .31, 33
Splice L7-3 ...............................36
Splice L7-4 ........................... .69, 71
Splice L7-5 ........................... .31, 33
Splice L20 ..............................1,36
Splice L39 ............................ .31, 33
Splice L50 ...............................52
Splice L60 ............................ .31, 33
Splice L60-1 ..............................52
Splice L61 ............................ .32, 34
Splice L61-1 ..............................52
Splice M1-1 ...................... .39, 44, 55, 65
8W - 720 WIRING DIAGRAMS AP BODY D-P Ä

Flexible fuel vehicles can operate on a mixture of
up to 85 percent methanol, 15 percent unleaded gas-
oline. These vehicles also operate on mixtures con-
taining a lower percentage of methanol or just pure
unleaded gasoline. Engine components which are required for safe op-
eration using fuel containing methanol alcohol are
identified by a standard green color and/or display
the statement methanol compatible imprinted on the
component. To ensure continued safe operation, these
components must be serviced only with genuine MO-
PAR replacement parts. Methanol compatible parts for the 2.5L FFV (Flex-
ible Fuel Vehicle) engine include, but are not limited
to; the valve stem oil seals, all piston rings, the oil
fill cap, the fuel injectors, fuel rail, fuel pressure reg-
ulator, hoses and the vacuum control harness hose. BLOCK: All four cylinder cast iron blocks have
cast-in recesses in the bottom of each cylinder bore to
provide connecting rod clearance; especially needed
for 2.5L engines. The bores are also siamese to min-
imize engine length. A coolant passage is drilled
cross-ways through the siamese section to enhance
between the bore cooling on some engine types. A
partial open deck is used for cooling and weight re-
duction with oil filter, water pump, and distributor
mounting bosses molded into the front (radiator side)
of the block. Nominal wall thickness is 4.5 mm. Five
main bearing bulkheads and a block skirt extending
3 mm below the crankshaft center line add to the
blocks high rigidity with light weight. CRANKSHAFT: A nodular cast iron crankshaft is
used in TBI engines. A forged steel crankshaft is
used in the Turbo III engine. All engines have 5 main bearings, with number 3 flanged to control
thrust. The 60 mm diameter main and 50 mm diam-
eter crank pin journals (all) have undercut radiuses
fillets that are deep rolled for added strength. To op-
timize bearing loading 4 counterweights are used.
Hydrodynamic seals (installed in diecast aluminum
retainers) provide end sealing, where the crankshaft
exits the block. Anaerobic gasket material is used for
retainer-to-block sealing. No vibration damper is
used. A sintered iron (TBI engine and steel billet
Turbo III engines) timing belt sprocket is mounted
on the crankshaft nose. This sprocket provides mo-
tive power; via timing belt to the camshaft and inter-
mediate shaft sprockets (also sintered iron (TBI
engine and steel billet Turbo III engines) providing
timed valve, distributor, and oil pump actuation. PISTONS: Some Chrysler pistons have cast-in
steel struts at the pin bosses for autothermic control.
All 2.2L and 2.5L piston tops have cuts to provide
valve clearance. Some pistons are dished to provide
various compression ratios. Standard 2.2L and 2.5L
engines are designed for 9.5:1 and 8.9:1 compression
ratios respectively. The 2.5L piston is dished and is a
lightweight design to enhance engine smoothness.
The 2.2L turbo III uses dished pistons providing a
8.3:1 compression ratio. All standard 2.2/2.5L and
2.5L FFV engines use pressed-in piston pins to at-
tach forged steel connecting rods, 2.2L turbo III en-
gine uses a full floating piston pin and connecting
rod assembly. PISTONS RINGS: The 2.2/2.5L engines share
common piston rings throughout, including molybde-
num filled top ring for reliable compression sealing
and a tapered faced intermediate ring for additional
cylinder pressure control. The 2.5L FFV engine fea-
ture all chrome rings for enhanced long term dura-
bility under multi-fueled conditions. CYLINDER HEAD: The cylinder head is cast alu-
minum with in-line valves. The 2.2/2.5L and 2.5L
FFV valves are arranged with alternating exhaust
and intake. The intake and exhaust ports are located
in the rearward, facing side of the head. The Turbo
III valves are arranged in two inline banks, with the
ports of the bank of two intake valves per cylinder
facing toward the radiator side of engine and ports of
the bank of two exhaust valve per cylinder facing to-
ward the dash panel. The intake ports feed fast-burn
design combustion chambers (2.2/2.5L and 2.5L FFV
only) with the spark plug located close to the center
line of the combustion chamber for optimum effi-
ciency. An integral oil gallery within the cylinder
head supplies oil to the hydraulic lash adjusters,
camshaft, and valve mechanisms. CAMSHAFT: The nodular iron camshaft has five
bearing journals (2.2/2.5L and 2.5L FFV). The Turbo
III employs dual camshafts that have nine bearing
journals. Flanges at the rear journal control cam-
Fig. 1 Engine Identification
Ä 2.2/2.5L ENGINE 9 - 9

LEFT SIDE MOUNT
(1) Raise vehicle on hoist and remove left front
wheel. (2) Remove inter splash shield.
(3) Support the transmission with a transmission
jack. (4) Remove the insulator thru bolt from the mount.
(5) Remove the transmission mount fasteners and
remove mount. (6) Reverse removal procedure for installation. En-
sure that the slide tube is seated into the rail
bracket guides. Refer to (Fig. 3) for bolt tightening
specifications. (7) Engine mount adjustment, Refer to Engine
Mount Insulator Adjustment of this section.
ENGINE MOUNT RUBBER INSULATORS
Insulator location on (right side) and transmission
bracket (left side) are adjustable to allow right/left
drive train adjustment in relation to drive shaft as-
sembly length. Check and reposition right engine mount insulator
(left engine mount insulator is floating type and will
adjust automatically (Fig. 3). Adjust drive train posi-
tion, if required, for the following conditions:
² Drive shaft distress: See Driveshafts in Suspen-
sion, Group 2.
² Any front end structural damage (after repair).
² Insulator replacement.
ENGINE MOUNT INSULATOR ADJUSTMENT
(1) Remove the load on the engine motor mounts
by carefully supporting the engine and transmission
assembly with a floor jack. (2) Loosen the right engine mount insulator yoke
screw and two turns on yoke nut, then loosen the
front engine mount bracket to front crossmember
screws and nuts. Left engine mount insulator is sleeved over
shaft and long support bolt to provide lateral
movement adjustment with engine weight re-
moved or not. (3) Pry the engine right or left as required to
achieve the proper drive shaft assembly length. See
Drive Shaft in Suspension Group 2 for driveshaft
identification and related assembly length measur-
ing. (4) Tighten right engine mount insulator yoke nut
to 102 N Im (75 ft. lbs.). Then tighten front engine
mount screws and nuts to 54 N Im (40 ft. lbs.) and
center left engine mount insulator. (5) Recheck drive shaft length.
ENGINE ASSEMBLY
REMOVAL
(1) Disconnect battery.
(2) Mark hood position at hinges and remove hood. (3) Drain cooling system. Refer to Cooling System
Group 7 for draining procedure. (4) Disconnect all electrical connections.
(5) Remove coolant hoses from radiator and en-
gine. (6) Remove radiator and fan assembly.
(7) See Fuel System Group 14, For procedures to
release fuel pressure, disconnect fuel lines and accel-
erator cable. (8) Remove air cleaner assembly.
(9) Hoist vehicle and drain engine oil.
(10) Remove air conditioning compressor mounting
bolts and set compressor aside. (11) Disconnect exhaust pipe at manifold.
(12) Remove transmission inspection cover and
mark flex plate to torque converter position. (13) Remove screws holding torque converter to
flex plate and attach C-clamp on bottom of converter
housing to prevent torque converter from coming out. (14) Remove power steering pump mounting bolts
and set pump aside. (15) Remove two lower transmission to block
screws. (16) Remove starter.
(17) Lower vehicles and disconnect vacuum lines
and ground strap. (18) Install transmission holding fixture.
(19) Attach engine lifting hoist and support en-
gine. (20) Remove upper transmission case to block
bolts. (21) See Engine Mounting in (Fig. 2) and separate
mount/insulators as follows: (a) Mark RIGHT insulator on right yoke and en-
gine plate supports. Remove insulator to rails
screws. (b) Remove FRONT engine mount through bolt
and nut.
Fig. 3 Left Insulator Movement
Ä 3.0L ENGINE 9 - 69