3
.
Break
open
plastic
retainer
in
back
of
instrument
clus-
ter
andremove
coding
plug
.
See
Fig
.
5
.
5
.
Reset
vehicle
mileage
.
1
ILO
NOTE-
Consultan
authorized
BMW
dealer
service
department
about
resetting
vehicle
mileage
using
the
special
BMW
Service
tester
.
Vehicle
speed
sender,
replacing
0
0013029
Fig
.
5
.
Remove
coding
plug
retainer
with
a
screwdriver
(arrow)
.
4
.
Install
coding
plug
and
new
retainer
.
Reinstall
instru-
ment
cluster
.
The
vehicle
speed
sender
supplies
an
electronic
pulsed
speed
signal
to
the
speedometer
.
The
sender
is
mounted
be-
neath
the
rear
of
the
car,
on
the
differential
cover
plate
.
1
.
Locate
vehicle
speed
sender
electrical
connector
at
back
of
differential
.
Depress
retaininglevers
on
con-
nector
and
remove
.
See
Fig
.
6
.
INSTRUMENTS
620-
3
0013180
Fig
.
6
.
Vehicle
speed
sender
harnessconnector
(A)
and
sender
(B)
.
2
.
Remove
vehicle
speed
sender
retaining
screws
and
re-
move
sender
from
differential
cover
.
3
.
On
installation,
replace
O-ring
and
coat
with
oil
(90W)
.
See
Fig
.
7
.
0011755
NOTE-
'
If
the
speedometer
is
malfunctioning,
check
the
vehicle
Fig
.
7,
O-ring
correctly
installed
on
vehicle
speed
sender,
speed
sensor
hamess
connectoron
the
rear
differen-
tial
.
Water
damage,
frayed
wires
and
corrosion
of
the
connectorcontactsareoftenthecause
ofspeedometer
4
.
Insta¡¡
sender
into
differential
and
tighten
mounting
malfunction
.
bolts
evenly
in
stages
until
the
sender
is
firmly
seated
.
Tightening
Torque
"
Vehicle
speed
sender
to
differential
cover
...
.
.....
6
.6-8
.4
Nm
(53-74
in-lb)
INSTRUMENT
CLUSTER
Fig
.
12
.
Mounting
bolt
for
A/C
refrigerant
line
flange
(arrow)
.
001Suu7
Fig
.
13
.
A/
C
control
module
(A)
behind
center
console
.
Arrows
pointto
electrical
harness
connectors
to
be
disconnected
.
CAUTION
-
Replace
heater
and
AIC
flange
O-rings
and
tight-
en
fasteners
to
specified
torques
.
0012644
HEATING
AND
AIR
CONDITIONING
640-5
Fig
.
14
.
Heating
and
ventilation
ducts
on
left
side
of
heater
box
(arrows)
.
Right
side
ducts
are
similar
.
Fig
.
15
.
Heater
box
retaining
bracket
in
center
console
(arrow)
.
0012645
10
.
Unclip
andremove
heating
and
ventilation
ducts
on
Tightening
Torques
sides
of
heater
box
.
See
Fig
.
14
.
"
A/C
refrigerant
lines
flange
to
bulkhead
..............
.
..
..
.
3
.5
Nm
(31
in-lb)
11
.
Remove
heater
box
retaining
bracket
on
center
tunnel
"
Water
hose
flange
to
bulkhead
and
remove
heater
box
.
See
Fig
.
15
.
(M6
nut)
................
.
...
..
3
.5
Nm
(31
in-lb)
"
Heater
box
retaining
bracket
12
.
Installation
is
reverse
of
removal
.
Evacuate
and
re-
to
tunnel
................
.
..
..
.
4
.5
Nm
(40
in-lb)
charge
A/C
system
using
specialized
equipment
.
Fill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
HEATER
AND
CONTROLS
10
.
Pul¡
heater
core
up
and
backward,
away
from
heater
box
.
If
necessary,
remove
left
and
right
reinforcing
bracket
bolts
.
See
Fig
.
20
.
CAUTION-
Replace
coolant
flange
O-rings
and
tighten
fas-
teners
to
specified
torques
.
Tightening
Torques
1
.
Remove
center
console
.
See
513
Interior
trim
.
0012660
Fig
.
20
.
PA
heater
core
upand
towardback
of
car
.
Lower
mounting
bolts
for
steering
column
brace
and
glove
compartment
sup-
port
frame
may
have
to
be
removed
(arrows)
.
11
.
Installation
is
reverse
of
removal
.
Fill
and
bleed
cooling
system
.
See
170
Radiator
and
Cooling
System
.
"
Coolant
flange
to
heater
core
.
..
....
3
Nm
(27
in-lb)
Heater
andA/C
Control
Head
Heatercore
temperature
sensor,
replacing
The
automatic
heating
and
air
conditioning
systemuses
severa¡
sensors
to
control
interior
air
temperature
.
Use
the
fol-
lowing
procedure
and
the
data
in
Table
b
to
pinpoint
problems
with
theheater
core
sensors
.
2
.
Remove
Multi-Information
Display
(MID)
module
.
See
6201nstruments
.
HEATING
AND
AIR
CONDITIONING
640-7
0012648
Fig
.
21
.
Remove
heatercore
temperaturesensors
in
direction
shown
(arrow)
.
Table
b
.
Heater
CoreTemperatureSensor
Test
Values
Test
temperature
Resistance
4°F
(-20°C)
84
.39
-
109
.61
k
ohms
14
°
F
(-10°C)
48
.58
-
62
.09
k
ohms
32°F
(0°C)
28
.89
-
36
.40
k
ohms
68°F
(20°C)
11
.13
-
13
.83
k
ohms
140°F
(60°C)
2
.19
-
2
.78
k
ohms
212°F
(100°C)
0
.58
-
0
.77
k
ohms
Two
types
of
heater
and
aír
conditioning
control
heads
viere
installed
in
E36
cars
.
Early
models
have
control
heads
with
four
rotary
knobs
and
a
separate
control
module
.
A
flexible
shaft,
clipped
to
the
right
sideof
the
control
head,
controls
the
heater
flaps
.
Later
model
E36
cars,
starting
in
approximately
mid-1995,
have
digital
display
control
heads
with
buttons
.
The
A/C
con-
trol
module
is
integrated
with
the
digital
control
head
.
Heater
and
A/C
control
head,
removing
and
installing
(rotary-knob)
3
.
Pul¡
temperature
sensors
from
heater
box
and
discon-
1
.
Remove
Multi-Information
Display
(MID)
module
from
nect
harness
connectors
.
See
Fig
.
21
.
center
of
dash
.
See
620
Instruments
.
4
.
Installation
is
reverse
of
removal
.
2
.
Pul¡
off
outer
rotary
knobs
from
A/C
control
head
.
Re-
move
two
screwsonknob
bezels
.
Remove
control
pan-
el
face
plate
by
prying
it
off
control
head
gently
.
See
Fig
.
22
.
3
.
Carefully
push
control
head
back
into
dash
and
down-
ward
through
MID
opening
.
See
Fig
.
23
.
HEATER
AND
CONTROLS
Fig
.
36
.
6-cylinder
engine
belt
diagram
:
To
remove
A/C
belt,
lever
ten-
sioner
(A)
in
clockwise
direction
using
long-handled
wrench
or
breaker-bar
.
6
.
Disconnect
electrical
harness
connector
from
com-
pressor
.
7
.
Remove
A/C
pressure
hose
and
suction
hose
flange
10
.
Before
recharging,
evacuate
system
for
at
least
30
min
.
bolts
from
compressor
.
Plug
hoses
immediately
See
Recharge
system
following
equipment
manufacturer's
Fig
.
37
.
instructions
.
See
Table
d
.
A/C
System
Refrigerant
Capacities
.
0011879
Fig
.
37
.
A/
C
compressor
pressure
hose
(A)
and
suction
hose
(B)
.
(6-
cylinder
engine
shown
.
4-cylinder
engine
is
similar
.)
HEATING
AND
AIR
CONDITIONING
640-
1
3
Fig
.
38
.
A/
C
compressor
mounting
boits
(arrows)
.
9
.
Installation
is
reverseof
removal
.
CAUTION
-
"
Always
replaceO-rings
when
reconnecting
re-
frigerantfines
.
"
When
installlng
a
new
compressor
always
re-
place
receiverldrier
unit
.
Tightening
Torques
"
A/C
compressor
to
engine
block
....
22
Nm
(17
ft-Ib)
"
A/C
line
flange
to
A/C
compressor
5/8
in
.
fine
.
......
.....
....
.
.....
20
Nm
(15
ft-Ib)
3/4
in
.
fine
.......
.....
..........
39
Nm
(29
ft-Ib)
7/8
in
.
fine
...
....
.....
..........
42
Nm
(31
ft-Ib)
11/16
in
.
fine
.....
..
..
..
...
.
.....
48
Nm
(35
ft-Ib)
A/C
Compressor
Clutch
The
compressor
clutch
can
be
replaced
without
disturbing
thesealed
refrigerant
system,
although
clearances
in
the
six-
cylinder
cars
may
be
very
tight
.
Detach
the
compressor
from
the
compressor
bracket
togain
extra
clearance
.
8
.
Remove
compressor
mounting
boits
.
See
Fig
.
38
.
Re-
Typical
A/C
compressor
and
clutch
is
shown
in
Fig
.
39
.
move
compressor
by
pulling
downward
from
under-
neath
car
.
Remove
driveplate
and
pulley
to
access
clutch
magnetic
winding
.
See
Fig
.
40
.
AIR
CONDITIONING
640-14
HEATING
AND
AIR
CONDITIONING
7
Fig
.
39
.
A/
C
compressorand
clutch
components
.
8
00871208
1.
Clutch
plate
retaining
bolt
5
.
A/C
compressor
pulley
2
.
Clutch
plate
6
.
Clutch
retaining
circlip
3
.
Pulley
retaining
circlip
7
.
Clutch
(magnetic
winding)
4
.
Clutch
bearing
8
.
Compressor
00870082
Fig
.
40
.
A/
C
compressor
driveplate
canbe
held
stationary
with
strap
toolto
allow
removal
of
retaining
bolt
.
NOTE-
BMWs
are
equipped
with
compressors
from
various
manufacturers
.
Special
tools
may
be
required
tore-
move
driveplate
orpulley
.
AIR
CONDITIONING
Tightening
Torque
"
Compressor
clutch
bolt
to
compressor
shaft
.....
.
....
..
.
.
20
Nm
(15
ft-Ib)
A/C
condenser,
replacing
1
.
Following
manufacturer's
instructions,
connect
an
ap-
proved
refrigerant
recovery/recycling/recharging
unitto
A/Csystemand
discharge
system
.
WARNING
-
Do
not
dischargelcharge
the
AIC
system
without
proper
equipment
and
training
.
Damage
to
the
vehi-
cle
and
personal
injury
may
result
.
2
.
Remove
front
bumper
and
radiator
grilles
.
See510
Ex-
terior
Trim,
Bumpers
.
3
.
Remove
auxiliary
electric
radiator
fan
.
See
170
Cool-
ing
System
.
4
.
DetachA/C
lines
from
lower
right
corner
of
condenser
.
Plug
lines
immediately
.
See
Fig
.
41
.
Fig
.
41
.
A/
C
flange
bolts
at
condenser
(arrows)
.
5
.
Remove
condenser
mounting
bolts
from
frontradiator
support
.
See
Fig
.
42
.
6
.
Lift
up
condenser
to
disengage
from
lower
mounts
and
remove
from
below
.
7
.
Installation
is
reverse
of
removal
.
CA
UTION-
"
Always
replace
O-rings
when
reconnecting
re-
frigerant
fines
.
"
When
installing
a
new
condenser
always
replace
receiverldrier
unit
.
Front
seat
belt
reel,
removing
and
installing
1
.
On
4-door
models
:
Remove
seat
belt
anchor
bolt
from
front
seat
.
Refer
to
Fig
.
1
.
2
.
On
2-door
models
:
Remove
seat
belt
anchorbar
from
rear
of
door
sill
.
See
Fig
.
4
.
Fig
.
4
.
Two-door
seat
belt
anchor
bar
(arrow)
.
3
.
On
4-door
and
coupe
models
:
Remove
plastic
trim
cov-
er
from
B-pillar
(rear
door
jamb
pillar)
sliding
seat
belt
guide
.
Remove
nut
and
guide
loop
.
See
Fig
.
5
.
4
.
On
4-door
models
:
Starting
at
upper
corners,peel
rub-
ber
door
seals
away
from
B-pillar
trim
.
Remove
trim
from
B-pillar
.
5
.
On
2-door
models
:
Remove
reasside
panel
.
See
411
Doors
.
Fig
.
5
.
B-pillar
seat
belt
guide
nut
trim
(arrow)
.
SEAT
BELTS
720-
3
move
reel
and
seat
belt
.
9
.
Installation
is
reverse
of
removal
.
0012672
ou12a74
Fig
.
6
.
B-pillar
trim
removed
to
show
seat
belt
cross-bracket
bolts
(arrows)
.
8
.
Disconnect
harness
connector
from
reel
assembly
.
Re-
Tightening
Torque
6
.
Remove
two
bolts
holding
cross
bracket
to
B-pillar
.
See
"
Front
seat
belt
to
seat
Fig
.
6
.
(use
thread
locking
compound)
.
....
47
Nm
(35
ft-Ib)
"
Front
seat
belt
guide
loop
7
.
Remove
seat
belt
reel
mounting
boltat
base
ofB-pillar
.
to
B-pillar
sliding
anchor
.
..
.
.
.
....
31
Nm
(23
ft-Ib)
"
Front
seat
beltreeltoB-pillar
..
.
....
48
Nm
(36
ft-Ib)
FRONT
SEAT
BELT
ASSEMBLY
720-
4
SEAT
BELTS
REAR
SEAT
BELT
ASSEMBLY
On
4-door
E36
models,
there
are
two
3-point
shoulder
belts
and
a
center
lap
beltin
back
.
On
2-doormodels,
there
is
no
center
rear
lap-belt
.
In
models
with
the
stationary
rear
seat
back,
the
shoulder
belt
reels
are
bolted
to
themiddle
of
the
parcel
shelf
.
In
modeis
with
fold-down
rearseat
back,
the
shoulder
belt
reels
are
at-
tached
to
the
folding
seat
back
.
The
rearseat
belt
assemblies
are
shown
in
Fig
.
7
.
Fig
.
7
.
Detafs
of
rearseat
belt
assembly
.
Seats
.
REAR
SEA
T
BELT
ASSEMBLY
1
.
Remove
rear
seat
cushion
and
backrest
.
See
520
2
.
Remove
plastictrim
cover
over
shoulder
belt
reels
from
rear
window
shelf
.
See
Fig
.
8
.
3
.
Remove
rear
window
shelf
.
See
Fig
.
9
.
4
.
Unbolt
andremove
shoulder
belt
reels
.
NOTE-
The
shoulder
belt
anchor
belts
also
hold
thecenter
lap-
belt
in
place(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.
body
next
to
rear
door
frame
.
8
.
Installation
is
reverse
of
removal
.
5
.
Remove
shoulder
belt
anchor
bolt
frombeneath
rear
seat
.
WARNING
-
Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions
Fig
.
8
.
Remove
rear
shoulder
belt
reel
trim
cover
from
rear
window
shelf
.
Unclip
plastic,
then
slide
off
shoulder
belts
as
shown
by
arrows
.
Rear
seat
belt,
removing
and
installing
Fig
.
9
.
Remove
rear
window
shelf
.
Speaker
grilles
and
third
brake
(fixed
seat
back
modeis)
light
socket
will
have
to
be
removed
.
The
front
of
the
shelf
lifts
offits
clips
(black
arrows)
before
the
shelf
slides
forward
.
6
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from
7
.
On
2-door
models
:
Remove
rearside
panel
asde-
scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt
from
body
nextto
quarter
panel
.
Tightening
Torques
"
Rear
seat
belt
reelbolt,
anchor
bolt,
or
lock
boltto
body
.
.
.....
.
...
...
.
48
Nm
(36
ft-Ib)
Rear
seat
belt,
removing
and
installing
(foid-down
seat
back
modeis)
1
.
Remove
rear
seat
cushion
.
See
520
Seats
.
2
.
Remove
shoulder
belt
anchor
bolt
from
beneath
rear
seat
.
NOTE
-
The
shoulder
belt
anchor
bolts
alsohold
the
center
lap-belt
in
place
(where
applicable)
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reas-
semble
correctly
.
3
.
On
4-door
models
:
Unbolt
shoulder
belt
lock
bolt
from
body
nextto
rear
door
frame
.
4
.
On
2-door
models
:
Remove
rearside
panel
as
de-
scribed
in
411
Doors
.
Unbolt
shoulder
belt
lock
bolt
from
body
next
to
quarter
panel
.
5
.
Unlock
and
flip
down
folding
rear
seat
backrest
.
Re-
move
trim
plug
from
back
of
cushion
(luggage
compart-
ment
side)
.
6
.
Remove
seat
beltreelbolt
andwasher
.
See
Fig
.
10
.
Fig
.
10
.
Rear
seat
beltreelbolt
(arrow)
.
0012676
7
.
Gently
pry
off
plastic
trim
at
top
of
backrest
and
pull
out
seat
beltreel
from
seat
.
NOTE-
The
seat
beltreel
is
held
snugly
by
the
backrest
cush-
ion
.
Moderate
force
will
be
needed
to
pulí
ít
out
.
8
.
Installation
is
reverse
of
removal
.
Tightening
Torques
"
Rear
seat
beltreel
bolt,
anchor
bolt,
or
lock
boltto
body
...............
48
Nm
(36
ft-Ib)
Center
rear
lap-belt,
removing
and
installing
1
.
Remove
rear
seat
cushion
.
See520
Seats
.
2
.
Remove
shoulder
belt
anchor
bolts
from
beneath
rear
seat
.
3
.
Installation
is
reverse
of
removal
.
SEAT
BELTS
720-
5
NOTE-
The
shoulderbeltanchorbolts
also
hold
the
centerlap-
belt
in
place
.
Be
sure
to
note
relative
positions
of
metal
belt-end
anchors
in
order
to
reassemble
correctly
.
WARNING
-
Alignment
tabs
on
seat
belt
reels
must
be
rein-
stalled
in
their
original
positions
.
Tightening
Torques
"
Lap-belt
reelbolt
or
lock
boltto
body
.
48
Nm
(36
ft-Ib)
REAR
SEATBELT
ASSEMBLY