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CONTENTS
DASHBOARD AND
CONTROLS
Layout
4
i\='-:ng
lamps 6
CONTROLS
AND
EQUIPMENT
•
e.s. Central locking system 7, 8
I:cs, Tailgate 9, 10
I'I
~g doors 11
..
-^ows, Mirrors 12, 13
Sea: belts 15 5re:y for children 18
-ead restraints 19
Seats
20 _:ariing/sleeping surface 26
__ggage
compartment cover 27 __cgage compartment/load surface ... 28
-edals, Brakes 29 Vanual gearbox 31
--tomatic gearbox 32
gnition
lock 36
Starting / Stopping the engine .... 37, 38 "struments 40
.'.
arning lamps 47
Switches 50
~yn signal and dip lever 52
3'uise
control system 53 .'.'indscreen wiper 54
-eating and ventilation 55
Air
conditioner 57
Recirculating air switch 61
Auxiliary heater 63
Additional
water heater 67
Sun roof, Sliding/tilting roof 70, 71
nterior lights, Sun visors 72, 73
Ashtray, Cigarette lighter 73
-oof
rack 75
DRIVING
TIPS
The first 1500 km - and afterwards ... 76 Driving safely 78
Driving economically and
ecologically
79
Trailer towing 81
GENERAL
MAINTENANCE
Filling the tank, Fuel 85, 86
Care of car, Maintenance 88, 93 Bonnet, Engine compartment 94, 95
Engine oil, Gearbox oil 96, 99
Air
cleaner 100 Power assisted steering 100
Cooling
system 101
Brake fluid 104
Battery 106
Windscreen washer system 108
Wheels 110
Arduous operating conditions 115
Winter driving 116
Accessories, modifications and
renewal of parts 117
Mobile
telephones and two way
radios 117
DO-IT-YOURSELF
First
aid kit, Warning triangle 118
Vehicle tools 118 Spare wheel/changing wheel ... 119, 120
Fuses
122
Changing
bulbs 124
Adjusting/masking headlights .. 128,129
Headlights 129
Installing radio 129
Emergency starting 130
Tow starting/towing 132
Lifting vehicle 134
TECHNICAL
DESCRIPTION
Engine 136
Emission control system 137
Activated charcoal filter '38 Power flow '39
Steering, Axles 139 Brakes, Body -139,
1
AC
Environment compatibility 140
TECHNICAL
DATA
Engine 141
Performance 142
Fuel consumption 143
Spark plugs 145
V-belts 145
Wheels,
Tyre
pressures 146, 147
Weights,
Trailer weights 148, 151 Dimensions 152
Capacities 153
Vehicle identification data 154
SPECIAL
INFORMATION
Adjusting the brake pressure regulator 155
ALPHABETICAL
INDEX
Alphabetical index 156
CHECKS
WHEN
FILLING
THE TANK
Overview 160
3
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CONTROLS AND
EQUIPMENT
Safety
for
children
Children
under
12
years
of age
should
normally
travel
on the
rear
seat1>(Caravelle,
Kombi,
Double-
cab).
Depending
upon
their
age,
height
and
weight,
they
must
be pro
tected
with
either
a child
restraint
system
or the
seat
belt
provided.
A
child may also occupy the
front
passenger
seat
if the restraint system used has been
expressly
approved for this purpose by the
manufacturer. One should bear in mind however
that
they are generally safer on the
rear seat.
On no
account
should
children
- or
babies
travel
on an
adult's
lap.
• Babies up to about 9 months old/10 kg are best protected, in an accident,
with
a
safety seat or a special safety carrier.
• Experience has shown
that
babies and
small
children up to about 3 years/18 kg are
best protected in child seats or safety
carriers where they can lie or sit facing the rear of the car.
• Children up to about 7 years of age/25 kg, depending on their height, are safest when
secured
in a child seat or by a safety seat
cushion.
• Children over about 7 years of age may
use
the three point belts or two point belts
provided on the rear seats. It is important to
ensure
that
the diagonal part of the belt
fits
over the centre of the shoulder - and does not
make
contact
with
the
neck.
The
lap part of the belt must pass across the
pel
vis
and not
over
the child's stomach. If this is not so a safety cushion must be
used
to raise the seating position.
When using the belt the section "Seat belts" should also be noted.
Note the following points when purchasing,
installing and using a child restraint system:
• For safety reasons always use a restraint system which conforms to the international
safety standard ECE R 44. Restraint
sys
tems
that
can be connected to the seat belts provided in the car are recommended.
• Only use child seats or safety carriers of the type which have a large,
flat
area in
con
tact
with
the car's seat upholstery. Child
seats
which have feet or tubular frames and no
flat
base can easily penetrate
into
the
car's
upholstery, and are therefore not so
safe.
• We recommend
that
child restraint
sys
tems from the genuine accessory programme of the Volkswagen dealers are
used.
Here under the name "Bobsy" re
straint systems for all age groups are of
fered21.
These systems
fulfil
all the require ments mentioned and over and above this, have been developed and tested by us for
use
in Volkswagen vehicles.
• Special care must be taken if child re straint systems are used which are bolted
on at the same point as the belts provided in the vehicle. One must ensure
that
the bolt
is
long enough so
that
the
full
length of the
threaded hole is utilized and tightened to a
torque of 30 Nm
Furthermore, one should ensure
that
the
belt itself cannot become damaged by
sharp edged buckles etc.
• For the
installation
and use, at
tention
must
be
paid
to the
legal
regulations
and the
instructions
of
the
restraint
system
manufacturer.
Not in all export markets
Observe
any statutory regulations to the
con
trary.
18
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CONTROLS AND
EQUIPMENT
Loading/sleeping surface*
The rear seat backrest
with
a loading/sleep ing surface can be folded forward to provide
a
large loading and/or sleeping surface.
• Remove head restraints from rear seat
bench.
• Unlatch the backrest at the
left
or
right
hand outer side and tip it forwards
(left
hand illustration). • Unlatch the centre seat bench backrest,
fold it forwards and fold the wooden part
forwards
until
a large surface is provided (centre illustration).
• To
return
the backrest to its original
posi
tion
proceed in the reverse order.
Attention
When
the
vehicle
is
moving,
no
one,
and
this includes children, may remain
on the
loading/sleeping surface.
Further important instructions
on
loading
are to be
found
on
page
28.
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans