1992 VOLKSWAGEN CARAVELLE Battery

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DO-IT-YOURSELF
• The radios from the Genuine Volks­ wagen Accessory Programme11 are similar
to those used in the factory and ensure
trouble-free installation. These sets are in keeping
with
the advanced technology and
well-planned easy-to-operate design. In
Germany
there is also an Exchange Service
for these radios so
that
even after years of
use
a set requiring repair can be exchanged

cheaply
for a completely reconditioned,

good-as-new
set by a Volkswagen dealer.
• Loudspeakers,
fitting
parts, aerials and
suppression
kits should also be taken from
the Genuine Volkswagen Accessory
Pro­

gramme11. These parts have all been

specially
developed for each vehicle model. • When installing the aerial it is essential to
ensure
that
the hole provided by the factory
where the aerial enters the body is sealed
very carefully. In addition the aerial cable,
the connecting wires and the loudspeaker
wires must be routed so
that
they cannot
chafe,
rattle
or get tangled up
with
moving parts (e.g. pedals, steering, heating controls
etc.). Otherwise the operation of the
con­

trols may be affected or vehicle safety im­
paired.

In
cases
of doubt, exact information can be
obtained from Volkswagen dealers.
Emergency
starting

|B43-
174[

A
- Flat battery
B
- Boosting battery
The battery is located in the engine com­ partment.
If the engine will not start because the ba:-
tery is
flat,
jumper
cables can be
con­
nected to the battery of another vehicle tc
start the engine. The following points
should be noted:
• Both batteries must be of the 12 Volt var­ iety and the capacity (Ah) of the booster bat­
tery must be approximately the same as

that
of the
flat
battery.
• The jumper cables must be heav enough to carry the load. Note cable manu­
facturer's data.
Not available in all export markets
130
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DO-IT-YOURSELF
• Only
use
jumper cables
with
insulated
clips.

•
A
flat
battery can freeze
at
-10 degrees
C
and
if
a battery is frozen
it
must be thawed
out before connecting jumper
cables,
other­
wise
it
could explode.
• There must
be no
contact between
the
vehicles,
otherwise current
can
flow
as

soon
as
the
plus terminals are connected.
•
The
flat
battery must
be
properly
con­
nected
to the
electrical system.
• The engine
of
the boosting vehicle must be running.
•
The
jumper cables must only
be
con­
nected as follows:
1. One end
of (+)
cable (usually red)
to the
(+)
terminal
of
the
flat
battery.

2.
Other end
of
the red cable
to the (+)
ter­
minal
of
boosting battery.

3.
One end
of (-)
cable (usually black)
to the (-)
terminal
of
boosting battery.

4.
Other
end of
black cable
(X) to a
solid metal part bolted
to
the block
or to
cylinder
block itself.

Do
not
connect the cable
to
the
flat
battery
minus terminal. The sparks could ignite
the

explosive
gas flowing
out of the
battery.
Attention

•
The non-insulated parts of the
cable clips must not touch one
another on any account. Further­ more the jumper cable attached
to the
battery
positive terminal must not come into contact
with

electrically conductive vehicle parts - Short circuit danger!

•
Route the jumper cables so

that
they cannot come into
con­

tact
with
rotating parts in the en­ gine compartment.

•
Do not stand
with
your face
over the
battery
- danger of acid
burns!

•
Keep sources of ignition (naked flames, burning
ciga­
rettes
etc.)
well
away from the

battery
- Explosion danger!
• Start
the
engine
as
described
in the

"Starting engine" section.
•
If
the engine does not start
at
once, stop using starter after
10
seconds, wait about
half
a
minute and then
try
again.
• With engine running, disconnect cables in reverse sequence.
-.3'
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DO-IT-YOURSELF
Tow
starting/towing

General
notes

• "owing eyes are provided on the
right
under
front
and rear bumpers.

Tow-ropes
or bars should be attached at

these
points only.

On
vehicles
with
a factory
fitted
towing bracket a towing eye is not fitted. On those

vehicles
the towing bracket can be used for
towing.
• The tow-rope should be slightly elastic to reduce the risk of damage to both ve­
hicles.
It is advisable to use synthetic fibre

ropes,
or ropes of similar elastic material. It
is
however
safer
to use a
tow-bar!

Avoid
excessive towing
effort
and do not

jerk.
During towing operations on other than
surfaced
roads there is always the danger

that
the attachment points will be over­
loaded
and damaged.
•
Before
trying
to
start
engine
by
towing,
the
battery
from
another
ve­
hicle
should be used for
starting
if
possible - see previous page. If the
vehicle
has to be tow
started

or
towed
at any
time,
the
following

must
be noted:
•
Check
whether there are any local traffic regulations concerning the towing of ve­

hicles.

• Both drivers must be familiar
with
tow­ ing procedures. Inexperienced drivers

should
not attempt to tow start or tow.
• When using a tow-rope the driver of the towing vehicle must engage the clutch very gently when moving off and changing gear.
• The driver of the vehicle being towed must ensure
that
the tow-rope is always

taut.
• The emergency lights must be switchec
on on both vehicles - unless local regula­
tions differ.
• Turn ignition key to "Drive" position sc
that
the steering wheel is free and the
turr
signals,
horn, and, if necessary, the wind­

screen
wiper and washer can be
used.

• As the brake servo only works when the engine is running, considerably more pres­

sure
is required on the brake pedal when the
engine is not running.
• On vehicles
with
power assisted steer­ ing more force is required to
turn
steering
wheel when engine is not running.
• When there is no lubricant in the manua or automatic gearbox, the vehicle may only

be
towed
with
driving wheels lifted.
132
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TECHNICAL
DESCRIPTION

Engine
• 4 stroke petrol/Diesel engine, trans­
verse
installation
• 4/5 cylinders in-line
• Cast-iron cylinder block
• 5/6 bearing crankshaft
• Sheet metal sump
• Alloy cylinder head
• Valves operated via toothed belt and overhead camshaft
• Maintenance free valve gear
with
hy­ draulic tappets
• Cooling system filled for life of vehicle
• Radiator
with
separate expansion tank • Electric radiator fan controlled by ther-
moswitch
• Maintenance free electronic ignition
• Long-life spark plugs
• Optical and acoustic oil pressure warn­ ing
• Low maintenance battery
with
high starting capacity
• Long-life low maintenance V-belts
• Thermostatically controlled intake air preheating
• Dry air cleaner
with
paper element • Fuel
injection
engines
have fully
electronic engine management (combined
control of injection and ignition systems).
• Emission control system
with
Lambda probe on petrol engines (not in all Export
markets)
•
Diesel
engines
with
distributor injec­
tion
pump
with
cold start aid,
filter
preheat­
ing,
self-bleeding fuel system
• Long life exhaust system.
'36
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ALPHABETICAL
INDEX

A
Acceleration
figures 142

Accessories
117 Activated charcoal
filter
138
Additional heater 62
Additional water heater 67
Adjusting brake pressure regulator . . 155
Adjusting headlights 128 Adjusting washer
jets
108

Air
cleaner 100

Air
conditioner 57

Air
distribution 55

Alloy
wheels 91

Analog
clock 46

Anti-dazzle
inside mirror 13
Anti-freeze 101 Anti-locking brake system (ABS) .... 30
Arduous operating conditions 115
Armrests 21

Ashtrays
73
ATF
99
Automatic gearbox 32
Automatic wash plants 88
Auxiliary heater 63
Axle
loads 148

B

Battery 106
Belt height adjustment 16
Blower
55
Bonnet 94
Brake
fluid
104
Brake
servo 30

Brake
system 104

Brake
warning lamp 48
Brakes
29, 139
c

Capacities
153

Capacity
141

Care
of body 88
Care
of car 88

Catalyst
137

Cavity
preservation 92
Central
locking system 8

Cetane
Number 87
Changing
bulbs 124

Changing
front
turn
signal bulb 125

Changing
wheels 120

Chassis
number 154
Checks
when
filling
the
tank
160

Child
safety 18

Child
seats 18
Child-proof catch 9 Cigarette lighter 73

Cleaning
and anti-corrosion
treatment
of engine compartment 91

Clock
46

Cold
starting aid 38

Combined
weight 151

Compression
ratio
141
Consumption figures 143

Coolant
additive 101
Coolant
level 47, 102
Coolant
temperature - Gauge 41

Cooling
system 101

Cruise
control system 53
D
Dash
panel 4

Dashboard
and controls 4
Defrosting windows 56, 58

Diesel
fuel 87
Dimensions
152
Dip lever 52
Dipstick - Automatic gearbox 99
- Engine 97
Direction indicators 48
Do-it-yourself 118

Door
locks 9

Doors
9 Drawbar weight 83
Driver's seat 20
Driving abroad 115
Driving on holiday 115
Driving safely 78 Driving tips 76

E

Electric
socket 73

Electric
window
lifters
12

Emergency
lights 51
Emergency
starting 130

Emission
control system 137
56
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ALPHABETICAL
INDEX

Engine
-Code
letters 154

-Data
141
- Intervals of oil change 93

-Number
154

-Oil
96 - Oil capacity
1
53
- Oil change intervals 98
- Oil consumption 97
- Oil level 97
- Oil pressure 47
- Starting/stopping 37

Engine
compartment 95

Engine
compartment
light
72
Engine
number 154 Environment
- Activated charcoal
filter
738

-Battery
707
- Brake
fluid
705 - Care of car 88
- Coolant 103
- Driving environment consciously 79 - Driving
with
low emissions/noise 79
- Emission
control
system 737
- Engine oil 98
- Filling the
tank
85
-Fuel 86 - Maintenance 93
-Old oil 98 - Old
tyres
712 - Petrol vapour accumulator .... 738
-
Tyre
pressure
7
70
- Tyres 7 72
- Unleaded
fuel
86
- Washing the vehicle 89

F

Fan
103

Filling
the tank 85

Filter
preheating 87

First
aid kit 118

Fog
lights 51, 125
Folding
seat 25

Foot
mats 29

Fresh
air ventilation 56
Front axle load 148 Front seats 20

Fuel
86

-Additives
86, 87

-Consumption
79,143
- Filter 116
- Filter preheating 87 - Gauge 46
- Saving 79

Fuses
122

G

Gear
change marks 40, 77

Gear
lever 31

Gearbox
oil 99

Glove
box 74
Glow
plugs 38
H

Handbrake
31
Head
restraints 19

Headlight
beam control 50

Headlight
flasher 52

Headlight
washer system 54

Heated
rear window 51

Heating
55, 57

High
beams 48

Horn
4
I
Identification data 154
Ignition
lock 36

Increased
payload 149

Inertia
reel belts 16 Inside mirror 13
Inspection intervals 98
Installing seat 22

Instrument
lighting 50
Instruments 40
Interior
lights 72, 126
Intervals of inspection 93
Intervals of oil change 93

J
Jack
120

Jacking
points 120

Jumper
cable 130

157
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