1992 VOLKSWAGEN CARAVELLE service schedule

Downloaded from www.Manualslib.com manuals search engine
GENERAL
MAINTENANCE
Arduous
operating
conditions
ne vehicle construction and equipment is
resigned for normal operating conditions.
his also applies to the frequency and the
extent of the maintenance laid down in the
service
Schedule.
f the vehicle is used in arduous operating
conditions (e.g. continuous trailer towing,
exceptionally high or low ambient tempera-

:ures,
very dusty conditions, poor quality

ruel,
etc.) it may be necessary to carry out
special
technical preparations, such as ;hanging the oil to the appropriate viscosity, ^stalling special air cleaners, modifying the
ignition timing etc. Furthermore, the main­
tenance must also be matched to the oper­
ating conditions - see also page 93.
Driving
abroad

If the vehicle is to be taken abroad, the fol­
lowing must also be borne in mind:
• If the vehicle has a catalytic converter, one must ensure
that
unleaded petrol will be available during the journey - see
page 86.The automobile clubs offer infor­ mation about the unleaded filling station
network.
• Although there are more than 10 000
Volkswagen
dealers all over the world to
service
Volkswagen vehicles there are
countries in which only a limited amount of

service
is available or none at all.
• In certain countries it is also possible
that
your vehicle model is not soid so
that
certain
spare
parts will not be available or
that
the

Volkswagen
personnel are not familiar
with
the repair procedure should anything go
wrong.
The Volkswagen
Sales
Centres in Germany or the
Importer
concerned will be only too
pleased
to give advice on the necessary
technical preparation of the vehicle, on the maintenance required and on the repair

possibilities.

The addresses are given in the vehicle wallet. • When the vehicle is used in a country
which drives on the opposite side of the road to the home country the wedge

shaped
areas on the headlight lenses must be masked - see page 129.

Driving
on
holiday

Before starting off note the following
points:
• The roadworthiness and driving safety are particularly important when on holiday-

see
page 78.
• With a fully laden vehicle and/or roof rack, the handling changes. The driving
style must be adapted to the different condi­
tions - more information on loading is given
on page 28.
The
tyre
pressures must be checked - see
page147.

• When a trailer is to be towed, there are many special points to note - see page 81.
• If an oil change or an Inspection Service
is
probably going to become necessary dur­
ing the
trip,
it is advisable to have this work
done before going on holiday if possible.

115
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Downloaded from www.Manualslib.com manuals search engine
TECHNICAL
DESCRIPTION

Body
• Unitary construction body/ chassis • Floor frame reinforced by side and cross members
• Long term body protection
with
special high-quality materials-this makes possible
the long warranty period for paint defects
and
rust penetration (see Service Schedule)
Environment
compatibil­

ity Protection of the environment played a de­

cisive
role in the construction, selection of materials and manufacture. Amongst other
things special attention was given to the fol­ lowing points:

Constructive
measures
for econ­
omic recycling
• Disassembly-friendly design of joints
•
Easier
disassembly by modular
con­
struction methods
• Improved
purity
of materials
• All larger plastic parts marked in accord­
ance
with
VDA recommendation 260.

Selection
of
material

• Refrigerant for air conditioner*
CFC
free
• Materials which can be recycled are
used
as far as possible
• Use of similar plastic
within
an assembly group
• Use of materials which have been re­
cycled

• PVC not
used,
when possible to use an alternative material
• No Cadmium
• No Asbestos
• No leaded paint
• Reduction in vapours emitted by plastics
Manufacture

• Recycled material used for the manufac­
ture
of plastic parts
• Solvents abandoned for the cavity
seal­
ing
• Use of water based paints
• Solvent free transport preservation • Use of solvent free bonding agents
•
CFCs
abandoned as far as possible dur­ ing manufacture
• Surplus material recycled as far as
poss­
ible to gain energy and manufacturing sup­

port
materials
• The water required during manufacture
is
reprocessed.
140
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Downloaded from www.Manualslib.com manuals search engine
TECHNICAL DATA

General information
Where
not
otherwise indicated
or
listed separately,
all the
following
technical data
is for
standard
ve­
hicles
in
Germany. For special vehicles
and
vehicles
for

other countries these figures
may be

different.
Please note that
the
details
in the

official vehicle documents
can be

taken
as the
correct figures. Which engine
is
fitted
in
your
ve­

hicle
can be
found
in the
vehicle
data
in the
Service Schedule
or in

the official vehicle paperwork.
ENGINE DATA
Output11

kW
(BHP)
at
rpm
Maximum

torque

Nm
at rpm
Num­

ber
of

cylin­
ders
Ca­

pacity

cm3
Stroke

mm
Bore

mm
Com­

pres­
sion
Fuel2'

Petrol engines
with regulated
catalyst 62 (84)
/
4300

159/2200
4

1968
95.5
81.0

8.5
91
RON
unleaded
Petrol engines
with regulated
catalyst
81
(110)/4500

190/2200
5
2461
95.5
81.0

8.5
91
RON
unleaded
Diesel engines 45 (61)/3700

127/1700-2500
4

1896
95.5 79.5
22.5
Diesel

Diesel engines

503>
(68)
/
3700
140/2000-3000
4
1896

95.5 79.5
22.5
Diesel

Diesel engines
57 (78)/3700
164/1800-2200
5
2370
95.5
79.5 22.5
Diesel

Petrol engines
without cata­
lyst41
62 (84)
/
4300
1 59/2200 4
1968

95.5
81.0

8.5
91
RON
unleaded/leaded

11 According to EC or DIN regulations. Due to different methods of measuring, slight
deviations are possible. 21 For further details -
31 With catalyst see page 86.
4) Only for some export countries
141
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Downloaded from www.Manualslib.com manuals search engine
ALPHABETICAL
INDEX

S

Safety
for children 18

Seat
adjustment 20

Seat
belts 15

Seat
heating 51
Seat
stop 21

Seats
20

Selector
lever 33

Service
address list 2

Service
Schedule 2

Side
lights 50

Sleeping
surface 26

Sliding
door 9

Sliding
window 13
Sliding/tilting roof "71

Snow
chains 114
Spare
wheel 119

Spark
plugs 145
Speedometer
40
Starting the engine 37
Steering/starter lock 36
Stopping engine 39

Sun
roof 70

Sun
visors 73

Switches
50
T Tachograph 45 Tailgate 10
Tank capacity 153
Technical
Data 141

Technical
description 136 Telephone 117
Tilting roof 70, 71
Timer 65, 68

Tools
118 Tow starting 133
Tow-bar weight 151 Towing 133
Trailer socket 81
Trailer towing 81
Trailer weights 151
Tread depth 111 Trip recorder 40
Trolley jack 134 Turn signal lever 52
Turn signals 48, 125
Two way radios 117
Type plate 154 Tyre pressures 147

Tyres
110 - Condition 111
-
Inflation
pressure 110 - Pressures 147
u

Unbalanced
wheels 111
Undercoating 92
Unladen
weight 148

Unleaded
fuel 86
V

V-belts
145
Vehicle
data sticker 154

Vehicle
identification data 154

Vehicle
identification number 154

Vehicle
lift
134

Vehicle
literature
2

Vehicle
tools 118
Ventilation 55, 56, 57
w
Warning and control lights 6 Warning lamps 6, 47
Warning triangle 118
Warranty 2

Washing
88 Weights 148

Wheelbase
148

Wheels
110, 146
Windows 12
- De-icing 90
- Defrosting 56, 58

Windscreen
washer system 108
Windscreen
wiper 54

Windscreen
wiper blades 109
Wing doors 11 Winter driving 116
Winter tyres 114

Wipe/washer
system 54
159
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans

Downloaded from www.Manualslib.com manuals search engine
You
can enter the most
important
data
for
your
vehicle here.

If
you have any questions, any Volkswagen Dealer
will
be
pleased
to
help.

Vehicle
identification
number1'
Model
Engine
oil
specifications2'

• To Volkswagen Standard 501
01

• To Volkswagen Standard 500
00

• To Volkswagen Standard 505
00

Engine
output11
kW
Engine
code
letters1'
Engine
oil
specifications2'

• To Volkswagen Standard 501
01

• To Volkswagen Standard 500
00

• To Volkswagen Standard 505
00

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres.
Engine
oil
specifications2'

• To Volkswagen Standard 501
01

• To Volkswagen Standard 500
00

• To Volkswagen Standard 505
00

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres.

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres.

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres.

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres.
Tyre
pressures4'
(in bar)
front
rear

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres. With half load

Mixture
preparation2'

•
Injection
•
Diesel
• With catalyst
Fuel2'
• Regular unleaded31 91 RON • Diesel 1) This data can be found
in the
Service

Schedule.

21 Mark
with
cross
31 Leaded also for engines
without
catalytic con­
verter.
4) Factory
fitted
tyres. With
full
load

VOLKSWAGEN
AG is working continuously on the development
of
all models.
Please
appreciate
that
we must reserve the
right

to change our models
in
shape, equpment and technology
at
any time.No legal commitment is therefore implied by the details, illustrations and descriptions
in
this manual.
Reprinting, reproducing
or
translation,
in
whole
or
in
part,
is
not permitted
without
written
permission
from
VOLKSWAGEN
AG.

All
rights are reserved expressly by
VOLKSWAGEN
AG. Subject
to
modification
without
notice.
Produced
in
Germany
.© 1992
VOLKSWAGEN
AG
TO
This paper was manufactured
from
pulp bleached
without
using chlorine
www.vwT4camper.info - a useful website for owners and enthusiasts of VW T4 Transporter Campervans