1992 MAZDA PROTEGE oil

M FRONT AXLE, REAR AXLE
03UOMX-0
OII seal
Caution
l Use a new oil seal, and apply grease to the lip of
the seal.
l Install the oil seal flush with the knuckle.
1. Install the new oil seal with the SST.
REAR AXLE
PREPARATION
SST
I
I
49 0259 7708 For
removal and
Wrench, flare nut
w installation of
brake pipe
23lJOMX.011
M-10

DRIVE SHAFT M
DRIVE SHAFT
PREPARATION
SST
49 HO34 2A0
Lower arm bush-
ing puller & in-
staller For
support of
bracket 49 HO34 201
49 HO34 2AO)
49 F026 102
Installer, bearing For
removal of
bearing and left
dust seal 49 GPQn
7~16 U”” I “V
Installer, oil seal For
installation of
right dust seal
and bearing
49 MOO5 795
Installer set, oil
seal For
installation of left
dust seal 49 MOO5 796
Body
(Part of
49 MOO5 795) For
installation of left
dust seal
I
23UOMX-01
49 0118 850C
Puller, ball joint For
removal of tie rod
end
M-17

DRIVE SHAFT
JOINT SHAFT (BP DOHC)
Preinspection
Joint shaft
1. Verify that the joint shaft is not twisted or cracked. Replace
it if necessary.
2. Turn the joint shaft by hand and verify that the bearing ro-
tates smoothly and freely. Replace it if necessary. .___,
23UOMX-019
Removal / Installation
Note
l Drain the transaxle oil before removal.
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal, referring to Installation Note.
r
1
vi5
42-62
7.8-11 N.m
(80-l 10 cm-kg,
69-95 in-lb)
4L59
I (9.0-12.0, 66-87)
(4.4-6.0, 3243)
0
N.m (m-kg, ft-lb)
311 Inh.4Y.A’
1. Wheel and tire
2. Splash shield
3. Stabilizer (BP SOHC, BP DOHC)
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
4. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
Installation Note ..,...................... page M-19 5. Lower ball joint
6. Right drive shaft and axle
7. Joint shaft
Removal Note .,.,...,....,,.,.,..,..,..,. page M-19
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-19
Overhaul . . . . . . . . . . . . . . . .,......*...
. . . . . . . . . page M-m .
M-18

DRIVE SHAFT M
r
I
23UOMX-039
03UOMX-030
I
03UOMX-03
ii I I
23UOMX-04
03UOMX-03
Removal note
Tie rod end
Caution
l Do not damage the dust boot.
1. Loosen the nut and disconnect the tie rod end with the SST.
Joint shaft
Caution
l Do not damage the oil seal.
1. Remove the joint shaft.
Installation note
Joint shaft
Caution
l Do not damage the oil seal.
1. Install the joint shaft.
2. Tighten the bolts in the order shown.
Tightening torque:
42-62 N*m (4.3-6.3 m-kg, 31-46 ft-lb)
Tie rod end
Caution
l Do not damage the dust boot.
1. Install the nut and secure it with the new cotter pin.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
Stabilizer
1. Install the stabilizer bolt.
Dimension A: 17-19mm (0.67-0.75 in)
M-19

M
Removal / Installation
DRIVE SHAFT
Note
l Drain the transaxle oil before removal.
1. Remove in the order shown in the figure, referring to Removal Note.
2. Install in the reverse order of removal, referring to Installation Note.
7.8-11 N-m
(80-I 10 cm-kg,
N.m (m-kg, ft-lb]
011 InhdYJwG
1. Wheel and tire
2. Splash shield
3. Locknut
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-24
4. Stabilizer
Installation Note ..,,.....,...,........... page M-24
5. Tie rod end
Removal Note . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . . page M-23 6. Lower ball joint
7. Drive shaft (Left)
Removal Note ,....,., . . . . . . . . . . . . . . . . . . . . page M-23
Installation Note . .., . . . . . . . . . . . . . . . . . . . . . page M-23
Overhaul . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page M-25
8. Drive shaft (Right)
Removal Note .,.. ,., ,.... . . . . . . . . . . . . . . . . page M-23
Installation Note . . . . . . . . . . . . . . . . . . . . . . . . .
page M-23
Overhaul . ,...................... . . . . . . . . . . . . page M-25
M-22

DRIVE SHAFT M
23UOMX-04
23UOMX-02
I
23UOMX-02
/
I
23UOMX-029
23UOMX-04
Removal note
Tie rod end
Caution
l Do not damage the dust boot.
1. Loosen the nut and disconnect the tie rod end with the SST.
Drive shaft
Caution
l Do not damage the dust cover or oil seal.
1. Remove the drive shaft from the transaxle with a pry bar.
Note
l If the drive shaft is stuck in the front wheel hub, in-
stall a miscellaneous nut until it is flush with the end
of the shaft. Tap the nut with a copper hammer to
remove the drive shaft.
Installation note
Drive shaft
Caution
l Do not damage the dust cover or oil seal.
1. install the drive shaft with the end-gap of clip facing upward.
Tie rod end
Caution
l Do not damage the dust boot.
1, Install the nut and secure it with the new cotter pin.
Tightening torque:
42-57 N-m (4.3-5.8 m-kg, 31-42 ft-lb)
M-23

N
STEERING SYSTEM
INDEX ......................................................
MANUAL STEERING ............................... ;I g
ENGINE SPEED SENSING POWER
STEERING (ESPS) ................................. N- 3
OUTLINE ..................................................
SPECIFICATIONS .................................... ;I ::
MANUAL STEERING ..................................
PREPARATION ....................................... ;I ;
TROUBLESHOOTING GUIDE.. .................. N- 5
BOOT ................................................... N- 6
STEERING WHEEL AND COLUMN.. .......... N- 6
STEERING GEAR AND LINKAGE .............. N-13
ENGINE SPEED SENSING POWER
STEERING .............................................. N-23
PREPARATION ....................................... N-23
TROUBLESHOOTING GUIDE.. .................. N-25
AIR BLEEDING ....................................... N-26
STEERING WHEEL AND COLUMN.. .......... N-26
POWER STEERING FLUID.. ...................... N-27
STEERING GEAR AND LINKAGE .............. N-30
POWER STEERING OIL PUMP.. ................ N-37
DRIVE BELT ........................................... N-41
23UONX-001

INDEX
ENGINE SPEED SENSING POWER STEERING (ESPS)
FLUID
ATF M STEERING WHEEL PLAY
O-30mm (O-l .18 in)
SPECIFICATION
-IIt or Dexron@lI
I T nFFl FCTIC-IN
--. --w. .-.. NEW: 8.0-9.0mm (0.31-0.35 in)
USED: 9.0-lO.Omm (0.35-0.39 in)
LIMIT: 11.5mm (0.45 in)
23UONX-00
1. Boot
4. Drive belt
Removal / installation
.................. page N- 6 Inspection ................................... page N-41
2. Steering gear and linkage Adjustment .................................
page N-42
Removal / Installation.. ................ page N-30 Replacement .............................. page N-42
Disassembly / Inspection.. ..........
page N-31 5. Power steering fluid
Assembly..
.................................. page N-34 Air bleeding ................................ page N-26
3. Power steering oil pump Inspection.. .................................
page N-27
Removal I Installation
.................. page N-37 6. Steering wheel and column
Disassembly / Inspection I Inspection (On-vehicle).
.............. page N-26
Assembly ..................................
page N-38 Removal / Installation..
................ page N- 9
Disassembly / Assembly ............. page
N-l 0
Inspection ................................... page N-l 1
N-3