1992 MAZDA 323 brake light

A PRE-DELIVERY INSPECTION TABLE
PRE-DELIVERY INSPECTION TABLE
[EXTERlORI
INSPECT and ADJUST, of necessary. the followlng Items to
specrfrcatron:
0 Glass, exterior bright metal and paint for damage
0 Wheel lug nuts
0 Tire pressures
0 All weatherstrips for damage or detachment
0 Operation of bonnet release and look
0 Operation of trunk Ild, hatch and fuel lbd opener
(of equipped)
0 Door operation and alignment
0 Headtrght aiming
INSTALL the foltowrng parts
0 Wheel caps or rrngs (if equipped)
0 Outsrde mirror(s)
1 UNDER BONNET-ENGINE OFF j
INSPECT and ADJUST. If necessary, the following items to
specrflcatlon.
0 Fuel, coolant and hydraulic tines, fittings, connectlons and
components for leaks
0 Engine 011 level
0 Power steering fluid level (of equipped)
0 Brake master cylinder fluky levels
0 Clutch master cylinder fturcl levels (If equipped)
0 Wtndshreld washer reservojr flurd level
0 Radiator coolant level and specrfic gravity
0 Tightness of water hose clamps
0 Tightness of battery terminals, electrolyte level and specific
gravity
0 Manual transaxle oil level
0 Drive belt(s) tension
Cl Carburetor lrnkage (choke control, wrde open throttle posi-
tion. etc ) (carburetor model only)
q Accelerator cable and linkage for free movement
0 Headlight cleaner and flurd level (if equipped)
BLEED air from fuel line (diesel engrne only)
CLEAN the spark plugs (except for diesel engine)
piEi6F]
INSTALL the following parts
0 Rubber stopper for rnsrde rear view mirror (if equjpped)
0 Fuse for accessories
CHECK the operation of the following items.
0 Seat controls (sliding and reclining) and head rest
0 Seat belts and warning system
Cl Ign&on switch and steering lock
0 Power window (if equipped)
D Door tacks including child proof door locks
Cl Inhibitor switch (ATX only)
Cl All Ikghts rncluding warning and Indicator lbghts
0 Ignition key reminder buzzer (If equipped)
A-Z
0 Horn, wbpers and washers (front and rear, If equipped)
0 Antenna (tf equipped)
0 Cigarette Ibghter and clock (if equipped)
0 Remote control outside mirror (if equrpped)
0 Heater, defogger and air conditioner at various mode selec-
tions (if equlppedj
0 Sunroof (If equipped)
CHECK the following items
0 Presence of spare fuse
0 Upholstery and Interior finish
CHECK and ADJUST, If necessary, the followjng items:
IJ Operation and fit of windows
0 Pedal height and free play of brake and clutch pedal
0 Parking brake UNDER BONNET-ENGINE RUNNING AT
OPERATING TEMPERATURE
CHECK the following items:
0 Operation of Idle-up system for air condbtroner or power steer-
ing (if equrpped)
0 Automatic transaxle flurd levet
0 tnltial ignrtlon timing (except disel engine)
0 Idle speed
0 Operation of throttle positron. sensor (EGI engrne)
0 Operation of cold start device and glow plug warning light
(diesel engine only)
0 Operation of dash pbt (EGI.engine)
fTiGGJ
CHECK the following items.
0 Underside fuel, coolant and hydraulic Irnes, ftttlngs, connec-
tions and components for leaks
0 Trres for cuts or brurses
0 Steering Itnkage, suspensron, exhaust system and all under-
side hardware for .looseness or damage 1 ROAD TEST j
CHECK the following items
0 8rake operation
0 Clutch operation
0 Steering control
!ZI Operation of meters and gauges
Cl Squeaks, rattles or unusual noises
Cl Engine general performance
0 Emergency locking retractors 1 AFTER ROAD TEST ]
REMOVE the seat and floor mat protective covers
CHECK for the necessary owner information materials, took
and spare tire
m vehicle
93EOAX-002
-- MAIN Char3 t: In
A: PC R: F!t T: Ti! Emis! The ed : to t!

TD TECHNlCAt DATA -
BODY EtECTRtCAL SYSTEM
ttem
Headlight
Front fog light
Front turn signat light
Parking light
Front side turn light
StocYlailliaht Specifications (w)
ECE
I Swiss
60155
55
21
5
5
2115
Exterior tamps
Taillight &8) 5
Rear turn single tight 21
Back-up light
21
License plate light
5
Flash-to-pass light 55 (Austrra)
I -
Running Ilght
55 (Sweden, Norway, Iceland)
Rear fog light 21
Interior and spot lamp Interior 10
Spot 6
Interior Iamps
Interior lamp 10
Spot tamp (in overhead console) 8
Cargo compartment lamp
5
High beam
3.4
Turn light
3.4
Brake 3
Hold 3
Charge 3
011 pressure 3 -.
lndcator and n Washer 3
warning Iamps TUF~O 3
Fuel
1 3
Rear fog
I
! 3
1
ABS
Parktng brake
Illumination I 3
3 .
3.4
Rear
Cliff. lock f 3
3 I STANDARD BOLT AND NUT TIGHTENING TORQUE
! Diameter Pkh I 41
8T f&lb N-m I 81 mm {tn] mm fin] N-m 1 m-kg
dsf Wtb 1 Nm
mkg ft4b 6 IO.2361 1 {0.039] 4.2-6.2 /0.43-O-63 3.1-4.6
6.9-9.8 0.7-1.0 5.0-7.2 7.8-11.8 O-8-1.2 5.8-8.8
8 IO.3151 1.25 (0.049) 9.8-14.7 1 1.0-1.5 7.2-10.8 16-23 1 1.6-2.3 12-17 18-26 1.8-2.7 13-20
10 IO.3941
It.25 10.04911 20-28 1 2.0-2.9 1 14-21 31-46 1 3.2-4.7
23-34 36-54 3.7-5.5 27-40
I r
12 IO.4721
1.5 lO.OSSj 34-50 3.5-5-l 25-37 1 55-80
5.6-8.2 41-59 63-93 6.4-9.5 46-69
14 {0.551] 1.5 IO.059) - - - 75-103 7.7-10.5 56-76 102-137 lo-14 75-101
16 #0.630] 1.5 {O.OSSl - -
- f16-157 12-16 85-116 156-211 16-22 115-156
t8 (0.709) 1.5 [0.059] - - - 167-225 17-23
123-166 221-299 23-31 163-221
20 IO.7871 I,5 {0.059]
- - - 231-314 24-32 171-231 308-417 31-43
227-307
22 (0.866) 1.5 IO.0591
- 1 - - 334-423 32-43 231-312 417-564 43-58
' 307-416
24 10.945) 1.5 10.059) - 1
- - 1475-5461 41-56 298-403 1536-7261 55-74
396-536
c)
c) I
-.
c’
c .
4

SYSTEM INDEX
ENGINE-RELATED SYSTEMS STARTING SYSTEM...............2 4
CHARGING SYSTEM...............2 6
ENGINE CONTROL SYSTEM.........2 8
COOLING FAN SYSTEM............3 6
CHASSIS-RELATED SYSTEMS ANTI-LOCK BRAKE SYSTEM........82
INSTFUJMENT CLUSTER-RELATED SYSIEMS IrS$;MENT CLUSTER 6 WARNING
........................ 38
BODY-F&LATEX) SYSTEMS
WINDSHIELD WIPER 6 WASHER.....4 0
HEADLIGHT CLEANER.............4 0
REAR WIPER & WASHER...........4 2
HORNS...................,......6 0
REAR WINDOW DEFROSTER.........6 4
SOUND WARNING SYSTEM..........6 6
POWER WINDOWS.................7 4
POWER DOOR LOCK...............7 6
POWER OUTSIDE MIRRORS.........7 8
SLIDING SUNROOF...............8 0
SEAT WARMERS..................8 4
INTERIOR LIGHTING SYSTEMS IG KEY CYLINDER LAMP..........6 6
INTERIOR 6 SPOT LAMPS.........6 6
COURTESY LAMPS................6 8
TRUNK COMPARTMENT LAMP........6 8
ILLUMINATION LAMPS............7 0
EXTERIOR LIGHTING SYSTEMS
HEADLIGHTS
EXCEPT F.R.GERMANY...........44
F.R.GERMANY..................46
HEADLIGHT LEVELING SYSTEM.....46
TAILLIGHTS
EXCEPT F.R.GERMANY...........48
F.R.GERMANY..................5 0
LICENSE PLATE LIGHTS
EXCEPT F.R.GERMANY...........4 8
F.R.GERMANY..................5 0
POSITION LIGHTS
EXCEPT F.R.GERMANY...........4 4
F.R.GERMANY..................!i? 0
FRONT 6 REAR FOG LIGHTS.......52
TURN 6 HAZARD FLASHER
LIGHTS.......................54
STOPLIGHTS
F.R.GERMANY.a................5 6
EXCEPT F.R.GERMANY...........5 8
BACK-UP LIGHTS................6 0
AIR CONDITIONING-RELATED SYSTEMS HEATER........................6 2
ACCESSORIES CIGARETTE LIGHTER.........<....64
DIGITAL CLOCK.................64
AUDIO SYSTEM..................72
OTHER DIAGNOSIS CONNECTOR...........86

GI Reading Wiring Diagrams
System circuit diagram/connector diagram
l These diagrams show the circuits for each system, from the power supply to the ground. The power
supply side is on the upper part of the page, the ground side on the lower part. The diagrams describe
circuits with the ignition switch off. Below is an explanation of the various points in the diagram.
I Indicates operating conditions for switches.
I
The prefix letter indicates the system in which the
:onnector is used.
JB: Joint box connections
X : Common connectors
A : Charging system/starting system
connectors
B : Engine control system connectors
C : Gauge control system connectors
D : Wiper system connectors
E : Lighting system connectors
F : Signal system connectors
G : Air-conditioning system connectors
l-l : Transmission Control sysetm connectors
I : Interior lamp system connectors
J : Audio/radio connectors
K : Power window/power door lock system
connectors
L : Remote control mirror system connectors
M : Sliding sunroof system connectors
N : Power steering/4-wheel steering system
connectors
0 : Anti-lock brake system connectors.
P : Power seat/seat heater system connectors
Q : Auto cruise control system connectors
R : Auto adjusting suspension system
connectors
S : Passive shoulder belt control/Airbag system
connectors
T : Others
Y : Ground connector
4
IGNITION SYSTEM mENGINE CONTROL
A harness ground is represented differently than
a unit ground.
Types of grounds
Harness
Unit Symbol

SYSTEM CIRCUIT DIAGRAM/
CONNECTOR LOCATIONS
ENGINE-RELATED SYSTEMS EXTEFlIOFl LIGHTING SYSTEMS STARTING SYSTEM...............24 HEADLIGHTS
CHARGING SYSTEM...............26 EXCEPT F.R.GERMANY...........44
ENGINE CONTROL SYSTEM.........28 F.R.GERMANY..................46
COOLING FAN SYSTEM............36 HEADLIGHT LEVELING SYSTEM.....46
TAILLIGHTS
CHASSIS-RELATED SYSTEMS EXCEPT F.R.GERMANY...........48
ANTI-LOCK BRAKE SYSTEM........82 F.R.GERMANY.a................50
LICENSE PLATE LIGHTS
INSTFUMENT CLUSTEA-FiELATED SYSTEMS EXCEPT F.R.GERMANY...........48
INSTRUMENT CLUSTER 6 WARNING
I LAMPS........................38
BOOY-ELATED SYSTEMS WINDSHIELD WIPER 6 WASHER.....40
HEADLIGHT CLEANER.............40
REAR WIPER 6; WASHER...........42
HORNS.........................6 0
REAR WINDOW DEFROSTER.........6 4
SOUND WARNING SYSTEM..........6 6
POWER WINDOWS.................7 4
POWER DOOR LOCK...............7 6
POWER OUTSIDE MIRRORS.........7 8
SLIDING SUNROOF...............8 0
SEAT WARMERS..................8 4 F.R.GERMANY..............u.i5 ii
POSITION LIGHTS
EXCEPT F.R.GERMANY...........4 4
F.R.GERMANY..................5 0
FRONT 6 REAR FOG LIGHTS.......5 2
T;l%&HAZARD FLASHER
sTopLIGHi ..... ...............
.54
F.R.GERMANY..................5 6
EXCEPT F.R.GERMANY...........5 8
BACK-UP LIGHTS................6 0
INTERIDFI LIGHTING SYSTEMS IG KEY CYLINDER LAMP..........6 6
INTERIOR 6; SPOT LAMPS.........6 6
COURTESY LAMPS................6 8
TRUNK COMPARTMENT LAMP........6 8
ILLUMINATION LAMPS............7 0
A;~ATOEOS;DITIONING~LATED SYSTE
........................
ACCESSORIES
CIGARETTE LIGHTER.............64
DIGITAL CLOCK.................6 4
AUDIO SYSTEM..................7 2
OTHER
DIAGNOSIS CONNECTOR...........86

0 1 a ANTI-LOCK BRAKE SYSTEM (ABS)
MAIN
B( 0 (F1
4i:b
ABS
1OA
.lR-07@ STOP-
LIGHT
INSTRUMENT SWITCH DIAGNOSIS
CLUSTER (SECTIONCONNECTOR
(SECTEN c) F-2.3) ISECTZN LJ)
G SENSOR
\T- --
/I B/W (F1
1 B/W,(F)
32 23 25 26 43 INSTRUMENT
l
34 53
ABS CONTROL UNIT
NSTRUMENT
LUSTER
SECTION C) I
HEEL SPEED SENSOR ’ -
-03 Ai3S MAIN RELAY(F) O-04 ABS MOTOR RELAY (Fl
I-10 ABS WHEEL SPEEO O-II ABS WHEEL SPEED
SENSOR FR (F) SENSOR RL (R) ARS CONTROL UNIT(FR) IO-02 G SENSOR (FR)
MOTOR (F) O-06 H_VDRAzLIi UN:’ NO.lO-07 HYDRAULIC UNIT NO.dO-%? HYDRAULIC UNIT
I-12 ABS WHEEL SPEED
SENSOR RR IR)

PARTS INDEX
PARTS NAME PAGE
PARTS NAME PAGE
I KNOCK CONTROL UNIT...................30
KNOCK SENSOR.........................30 .82
.82
.82
.82
.82
.32
.26
.72
a LICENSE PLATE LIGHT...............48.5 0
B MAIN RELAY(FUEL INJ)
............... ..2 8
1 NEUTRAL SWITCH.......................3 2
$3 OIL PRESSURE SWITCH..................3 8
OXYGEN SENSOR........................2 8
J PANEL LIGHT CONTROL..................7 0
PARKING BRAKE SWITCH.................3 8
POSITION LIGHT....................44,5 0
POWER DDOR LOCK SWITCH...............7 6
POWER DDOR LOCK TIMER UNIT...........7 6
POWER DOOR LOCK ACTUATOR.............7 6
POWER OUTSIDE MIRROR MOTOR...........7 0
POWER OUTSIDE MIRROR SWITCH..........7 8
POWER STEERING PRESSURE SWITCH.......3 2
POWER WINDOW MAIN SWITCH.............7 4
POWER WINDOW MOTOR...................7 4
e
1 BACK-UP LIGHT SWITCH.................60
BACK-UP LIGHT....
BLOWER MOTOR.....:::::::::::::::::::’
.E
BLOWER SWITCH........................62
BRAKE FLUID SWITCH...................38
POWER WINDOW SWITCH..................74
J D REAR FOG LIGHT RELAY.
REAR FOG LIGHT SWITCH
REAR FOG LIGHT.......
REAR SPEAKER......... ................
................ zz
................
52
................
................ E
................ 42
............... .
..: 2
.Riik+‘::::::::..6 4
SWITCH.........6 4
................
................ :z
................ 62
............. 44, 48
I CIGARETTE LIGHTER..
CIRCUIT OPENING REL
CLUTCH SWITCH...
COMBINATION SWITCH:
CONDENSER.......
COOLING FAN MOTOR::
COOLING FAN RELAY..
COURTESY LAMP.....,
CPU................ . .64
/ii’::::::::::::::..2 8
..................
... 44, 46, 48, 50, 52, %
..................
.................. 2:
..................
.................. 2:
............... 42, 66
B DIAGNOSIS CONNECTOR.....
DIGITAL CLOCK...........
n-rnnc ............
............ E
............
............ %
............
............ ZE
TURN LIGHT....
WASHER MOTOR.. REAR
REAR
REAR
REAR
REAR
REAR
REAR
REAR
-ih .ER
-ER
RESISTOR ASSEMBLY..
RUNNING LIGHT RELAY
il SEAT WARMER...........
SEAT WARMER REALY.....
SEAT WARMER SWITCH....
SHORT CONNECTOR.......
SLIDING SUNROOF MOTOR.
SLIDING SUNROOF RELAY.
SLIDING SUNROOF SWITCH
SLIDING SUNROOF.......
SOLENOID RESISTOR.....
SOLENOID VALVES
PRC HIGH TEMP........
PRC LOW TEMP.........
PURGE CONTROL........
WASTEGATE............
SPEED SENSOR..........
SPOT LAMP.............
STARTER...............
STOPLIGHT CHECKER..... ........
........
........
........
........
........
........
........
........ ....... 84
.......
....... ::
.......
.... 66.2
.......
.... 66, Ei
.......
....... ........
........
........
........
........
........
........
........
........
........
.
. . . . . . z:
. . .
. . . . zoo
. 1 .
. . . . E
. . . .
56, ::
. . 56, 58
. . 56, 58
“J.“LJL................. DISTRIBUTOR ............
DOOR SPEAKER ........... .
DOOR SWITCH........: .... 8
3 ENGINE CONTROL UNIT............ ,28, 30. 32
3 FLASHER UNIT...
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT FOG LIGHT
FRONT SIDE TURN
FRONT TURN LIGH
FUEL METER.....
FUEL PUMP REALY
FUEL PUMP UNIT.
FUEL PUMP......
-. -- ............
............ 22 .
. . RiiA‘i 1
SWITCH
i&ii 1 ............ 52
............ .
............ 22
.....................
..................... %
.....................
..................... %
..................... 28 -
tust ....................
B
G SENSOR ................
13 HAZARD SWITCH............
HEADLIGHT CLEANER MOTOR..
HEADLIGHT CLEANER SWITCH.
HEADLIGHT LEVELING ACTUAT
HEADLIGHT LEVELING SWITCH
HEADLIGHT RELAY..........
ENI- IGHT. . . . . .
HORN RELAY...............
HORN SWITCH.............. ...
40, 46, 52, 64
: ........... 82
............ 54
........... .
..: ii
&::::::::..4 6
HORN..................I 1
HYDRAULIC UNIT ..........
01 IC REGURATOR ............
IG KEY CYLINDER LAMP ....
IGNITER .................
IGNITION COIL ...........
ILLUMINATION LAMP .......
AUDIO SYSTEM ...........
BLOWER SWITCH .......... ............
46
............ 44
......... 44, 46
............
............ E
............
............ E
...........
........... 2:
...........
........... 2
...........
........... 5:
...........
........... 5:
...........
........... 5::
...........
........... 5:
..........
.%
;ci:::::::.;;
........... CIGARETTE LIGHTER: ;.I:;::
FRONT FOG LIGHT SWITCH...
HAZARD SWITCH...........
HEADLIGHT CLEANER SWITCH:
HEADLIGHT LEVELING SWITCH
INSTRUMENT CLUSTER.......
REAR FOG LIGHT SWITCH....
REAR WINDOW DEFROSTER SW1
SEAT WARMER SWITCH.......
INDICATOR LAMP...........
...........
........... 33:: ...........
30 STOPLIGHT SWITCH ......
STOPLIGHT .............
0 TAChOMETER...........................3 8
TAILLIGHT.........................48,5 0
TEMP METER...........................3 8
THROTTLE SENSOR......................3 2
TRANSFER PUMP........................2 8
TRUNK COMPARTMENT LAMP SWITCH........6 8
TRUNK COMPARTMENT LAMP...............6 8
TURN SWITCH..........................5 4
q WARNING LAMP.........................3 8
WASHER LEVEL SENSOR..................3 8
WATER THERMOSENSOR................30,3 8
WATER THERMOSWITCH................... 6
WINDSHIELD WASHER MOTOR..............4 0
WINDSHIELD WASHER SWITCH.............4 0
WINDSHIELD WIPER MOTOR...............4 0
WINDSHIELD WIPER SWITCH..............4 0 INJECTOR..........:;.:::::
INJECTOR RESISTOR .........
INSTRUMENT CLUSTER .....
INTERIOR LAMP..........:::
ISC VALVE .................
. . . . . , . . . . .
. . . . . . . . . . . iz:
,..........
30