Page 166 of 279
![MAZDA 323 1992 Workshop Manual Suplement SUSPENSION i
TECHNICAL DATA TD
I
Item
Specifications
Front suspension
Suspension type
strut
Sprrng type
Coil spring
Type Oil 1
Shock absorber
Damping force Extended
1,470 1150, 3N]
N [ k MAZDA 323 1992 Workshop Manual Suplement SUSPENSION i
TECHNICAL DATA TD
I
Item
Specifications
Front suspension
Suspension type
strut
Sprrng type
Coil spring
Type Oil 1
Shock absorber
Damping force Extended
1,470 1150, 3N]
N [ k](/manual-img/28/57055/w960_57055-165.png)
SUSPENSION i
TECHNICAL DATA TD
I
Item
Specifications
Front suspension
Suspension type
strut
Sprrng type
Coil spring
Type Oil 1
Shock absorber
Damping force Extended
1,470 1150, 3N]
N [ kgf, Ibf ] at 0.3 mls
Compressed 1
686 (70, 154)
Stabilizer Type Torsion bar
Oiameter mm {in]
23.0 (0.91 )
Total toe-in mm (in>
2 f 3 (0.08 f 0.12)
degree
0*12’ f 18’
Front wheel Turning angle Inner
38* f 3*
alignment
degree Outer
300 f 30
(* Unladen)
Camber angle degree
-u045’ f 45’
Caster angle degree
2035 f 45’
Kingpin angle
degree 12010’
Rear suspension
Suspension type
I Strut
Spring type
Coil spring
Type Oil
Shock absorber
Damping force Extended
882 (90. 1981
N I kgf, Ibf t at 0.3 mis Compressed
392 140, 88 1
Stabilizer , Type Torsion bar
Diameter mm [in] ?9.? { 0.75 1
Rear wheel
Totat toe-in mm {ini
2 f 3 (0.08 f 0.12)
alignment degree
0°t2’ f 18’
(‘Unladen)
Camber angle degree
-0020’ f 45’
l Fuel tank Ml; radiator coolant and engrne oil at speciffed levels; and spare tire, jack, and tools in designated poations.
Coil Spring Specifications
Item Wire diameter Coil center diameter Free length Coil identification mark coler
mm [in] mm (in) mm (in] number
M” Ae2
Front With sunroof 14.5
IO.57 1 l32.5-158.5 15.22-6.24 ) 271.5 1 IO.69 ] 3.35 Pink
Green
.
WIthout sunroof 14.4 IO.561 1 132.6-158.6 (5.22-6.241 267.0 I IO.51 ] 3.24 Light blue Red
With sunroof 8.8-l 2.5
[ 1 0.34-0.49 128.5-131.2 15.0~5.17) 334 { 13.151 6.19 Cream -
Rear .
I 1 Without sunroof I ff;;y;4”81 I t28.6-13t.j [5.06--5.16) / 335 113.19) 1 6.23 1 Pink 1 - I
l I Main rdentrficatlon mark color: Indicated on second coil from bottom.’ l 2 Auxiliary identification mark color: Indicated on third coil from buttom.
TD-13
Page 171 of 279
ST SPECIAL TOOLS
CLUTCH AND MANUAL TRANSAXLE
49 GO17 5AO
Engtne support
Clutch disc
centering tool
49 GO19 OAO
Hanger, transaxle
49 0839 42%
Puller set,
Shim selector set
49 s120 710
49 GO30 370
Removing plate
49 F40t 3308
InstaHer set, 49 0636 145
Puller, fan pulley
Installer, oil seal
49 GO17 1AO
49 8027 003
Attachment M
49 GO30 336
Attachment E
49 MOO5 561
CLUTCH 1
1
L ‘OOL NUI
DESCClll
--
g FTOI 3
#emover,
I
--
19 0710
5
Uler, bet
--
49 8531
I
Orive pirli
model
--
49 0727
Gauge n pinion kg
49 0259
Adjustm
wrench,
ST-4
Page 173 of 279
‘T 1 SPECIAL TOOLS
STEERING
rONT AND REAR AXLES (CUNT’D)
3 FO27 005
ttachment @62
9 F027 009
ttachment
68 and $77
9 Vool 795
staller. ort seal
9 BOO1 795
xtafter, oil seal 3 HO02 671
dapter
bwer steer1
9 8032 3ti
lemover ,
rearing & oI
Power steer
19 B032 3’
‘m3ctor trc
d seal
--
3 B032 3t
older, pot
leering pu
‘ower stt:c
--
9 8032 3
Votector ,
her bw
--
$9 8032 :
Mench, r
[Power stl
-- TOOL NUMBER
& DESCRIPTION PRiORlTY
ILLUSTRATION
49 HO34 201
Support blczk
49 HO27 002
Remover, bearing
49 F026 103
Puller, wheel hub
49 F026 102
Installer, bearing A
fEERING
I’OdL NUMBER
L DESCRIPTION PRIORITY ILLUSTRATION
PRIORITY ) ILLUSTRATION TOOL NUMBER
& DESCRlPTtON
49 GO33 108 19 0180 510B
Utachment
Ireload B
Adapter, caster
camber gauge A
19 8032
adapter
,Power 31
--
49 GO32
House
power 5 49 HO32 301 $9 0118 850C
Uler, ball joint
I A Wrench
(Power steering)
49 1232 670A
Gauge set,
power steering 49 1243 785
installer.
dust boot A
Page 174 of 279
SPECIAL TOOLS ST
STEERING (CONT’D)
PRIORITY TOOL NUMBER
et QESCRlPTlUN ILLUSTRATION
19 HO02 671
4dapter
Power steering) A
(Power steering)
(Power steering)
49 6032 3t2
(Power steering)
49 6032 323
Remover body,
rod seal
49 8032 316
Support block,
PM
(Power steering)
49 B032..327
Wrench,
outer box
49 9032 315
Installer, oil seal A
(Power steering)
0
19 8032 317
qemover ,
Dearing & oil seal
:Power steermg) B
49 8032 324
Protector body,
rod seal A
49 8032 305
Holder, power
steering pump
(Power steermg) A
49 8032 326
Protector,
outer box A
49 8032 306
Wrench, plug
(Power steermg) A
49 8032 321
Adapter
(Power steering) A
A
n
49 GO32 317
House (Power steering)
ST-7
Page 175 of 279
ST SPECIAL TOOLS --
BRAKIN
STEERING (CONT’D)
--
TOOL fi
h DESC
--
19 1285
Wer,
Qeedle :
--
49 8065
Harness;
--
49 cw:
Setting
retainer
--
49 804
Socke: PRIORITY / ILLUSTRATJUN TOOL NUMBER
& DEScCRIPTION TOOL NUMBER
& DESCRIPTION PRlORITY
ILLUSTRATION
A
(IlIP
A
0
A
c!iz9 49 B032 310
49 8032 320
0
Wrench
A
(Power steermg)
jq
49 F032 303
Handle
(Power steering)
Protector, pmon seal
(Power steermg)
49 B032 311
Protector,
Jipper seat
(Power steering)
49 8032 325
Guide. rod seal
BRAKING
PRIORITY
ILLUSTRATION TOOL NUMBER
b DESCRlPTlON TOOL NUMSER
& DESCRIPTION PRIORITY
ILLUSTRATION
49 8043 001
Adjust gauge
I A 49 0259 770B
Wrench, flare nut
A
49 0221 60X
Expand tool,
disc brake 49 8043 002
Installer, bearing A
TOOL
& DES
--
49 BC:
Replac
rubber
InstallE
dust 3 49 0208 701A
Atr out tool, boot 49 8043 003
Turning, lock tool A
49 FAt8 602
49 U043 OAO
I
Gauge set,
I A
oil pressure Wrench ,disc
brake piston
Page 176 of 279
SPECIAL TOOLS ST
BRAKING (CONT’D)
TOOL NUMBER
81 DESCRIPTION PRIORITY tLLUSTRATION
49 1285 071
Puller, A
needle bearing
49 B066 001
Harness (ABS) A
49 BO66 OAO
retainer
49 B043 004
Socket wrench A
FRONT AN5 REAR SUSPENSION
c TOOL NUMBER
& DESCRIPTION PRIORITY ILLUSTRATION
1
49 8034 2AOA
Replacer set,
rubber bush A
49 8038 785
:
Installer, A
dust boot TOOL NUMBER
& DESCRIPTION PRIORITY
ILLUSTRATION
49 GO25 001
Installer, P ’
sensor rotor
49 LO43 002
retainer
49 LO43 003
Setting tool,
retainer A
49 LO43 004
Protector
q@
:
- - -
TOOL NUMBER
& DESCRIPTION
49 GO34 1AO
Compressor,
coil spring
support Mock
PRIORITY
A ILLUSTRATION
Page 189 of 279

GI Reading Wiring Diagrams
Symbols
Symbol Meaning Symbol Meaning
Battery
l Generates electricity through
Resistance 0 A resistor with a constant value.
chemical reaction. l Mainly used to protect electrical
l Supplies direct current to circuits. components in circuits by maintaining
rated voltage.
l Reading resistance values.
Ground (1)
l Connecting point to vehicle body or No.1 color band other ground wire where current flows No.2 color band
-A-
from positive to negative terminal of No.3 mbr band
battery. No.4 color band
1 l Ground (1) indicates a ground point to
body through wire harness.
Ground (2)
l Gound (2) indicates point where
component is grounded directly to
body.
Remarks
l Current will not flow through a circuit if
ground is faulty.
Fuse (1)
0 Melts when current flow exceeds that
specified for circuit, interrupts current
I__q/y)__ now.
Precautions
(box)
l Do not replace with fuses exceeding
Fuse (2) specified capacity.
(Cartridge)
Main fuse/Fusible
Transistor (1)
l Electrical switching component. l Turns on when voltage is applied to Motor
0 Converts electrical energy into
mechanical energy.
Transistor (2)
0 Reading code. a Pulls in and discharges gases and
liquids.
Number of temtinak
Lamp l Emits light and generates heat when Current flows through filament. Cigarette lighter l Electrical coil that generates heat.
Page 190 of 279

-
Reading Wiring Diagrams GI
Symbol
Horn Meaning l Generates sound when current flows. Symbol Switch (1) Meaning l Allows or breaks current flow by
opening and closing circuits.
Speaker
ccl
Heater l Generates heat when current flows. Normally open (NO)
Switch (2)
I
Normally closed (NC)
Harness l Unconnected intersecting harness.
Speed sensor
+ Movement of magnet in speedometer
turns contact within sensor on and off. (Not connected)
w Connected intersecting harness.
Ignition switch
l Turning ignition key switches circuit to
operate various component.
(Connected)
Relay (1)
l Current flowing through coil produces electromagnetic force causing contact to open or close.
No current to coil Current to coil
Uormally open (NO)
Relay (2) Normally open relay (NO)
lormally closed (NC) [/I jr No flow @jj 1 Flow
Normally closed relay (NC)
Sensor (variable) a Resistance changes with other Diode l Known as a semiconductor rectifier,
components operation. the diode allows current flow in one
IA direction only.
R
CaIhode(K)--++- Anode(A)
- Flow 01 electric C”llO”,
KIIZT)-A K-A K-A
#ensor (thermistor) 0 Resistance changes with temperature. Light-emitting diode l A diode that lights when current flows.
V-ED) l Unlike ordinary bulbs, the diode does
not generate heat when it.
%u
I-
- Cathode(K) -$----- Anode(A)
Capacitor
l Component that temporarily stores
electrical charge.
----it----
Flow of current
Solenoid
l Current flowing through coil generates Reference diode l AIIOWS current to flow in one direction
electromagnetic force to operate (Zener diode) up to a certain voltage; allows current
to flow in the other direction once that
ti
n voltage is exceeded.
9