1992 BMW 325i connector rear

515-4



CENTRAL
LOCKING
AND
ANTI-THEFT

11
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-



4
.
Remove
screws
mounting
bottom
of
window
rear
track

lowing
:



to
door
.
See
Fig
.
9
.

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exteriortrim
piece
and
then
use
a
hooked
tool
to

pull
locking
plate
into
locked
position
.
Make
sure
door

handle
trim
contacts
body
evenly
before
locking
trim

in
place
.

"
Use
new
mounting
bolts
when
reinstalling
the
side-im-

pactairbag
to
the
door(where
applicable)
.
Reset
SRS

warning
light
and
clear
SRS
fault
memory
using
spe-

cial
test
equipment
.
See
721
Airbag
System
(SRS)
.

"
Reconnect
al¡
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
and
reinitialize
windows
.
See
512
Door
Win-

dows
.

Tightening
Torque

"
Collar
nut
to
doorhandle
..........
10
Nm
(89
in-lb)

1.
Remove
rear
door
panel
and
vapor
barrier
as
described

in
411
Doors
.

2
.
Remove
window
from
rear
dooras
described
in
512

Door
Windows
.

3
.
Disconnect
andremove
inside
door
handle
.
See
Fig
.
8
.

0013073

Fig
.
8
.



Inside
door
handle
retaining
screw
(A)
Unhook
linkage
from
handle
at
B
.

DOOR
HANDLES
AND
LOCKS

Fig
.
9
.



Rear
window
track
lower
fasteners
(arrows)
.

Reardoor
lock,
removing
and
installing



5
.
Remove
window
rear
track
top
screw
and
move
track

aside
.
See
Fig
.
10
.

Fig
.
10
.
Rear
window
track
top
screw
(arrow)
.

6
.
Remove
screw
from
lock
button
linkage
rod
retainer
.
Lift

rod
out
of
retaining
clip
.
See
Fig
.
11
.

7
.
Disconnect
door
lock
harnessconnector
.

8
.
Remove
door
lock
screws
.
See
Fig
.
12
.

0013085

9
.
Move
lock
upslightly
to
disengage
from
exterior
handle

linkage
.
Remove
lock
from
inside
door
.

0011688

Fig
.
11
.
Rear
door
lockbutton
linkage
rod
retainer
(A),
rod
retaining
clip
(B),
and
harness
connector
(C)
.

Fig
.
12
.
Rear
door
lock
mounting
screws
(arrows)
.

0011687

10
.
Installation
is
reverse
of
removal
.
Keep
in
mind
the
fol-
lowing
:

"
Insta¡¡
lock
mounting
boits
with
Loctite
©
270
or
equiva-

lentthread-locker
.

"
Reconnect
power
window
motorharness
connector

before
installing
door
panel
.

"
Secure
wire
harnesses
with
wire
ties
.

"
Adjust
window
as
described
in
512
Door
Windows
.

Tightening
Torque

"
Door
lock
to
door
.
...
.
..
..........
9
Nm
(80
in-lb)

CENTRAL
LOCKING
AND
ANTI-THEFT



515-5

Rear
door
handie,
removing
and
installing

1
.
Remove
rear
door
panel
and
vapor
barrier
as
described
in
411
Doors
.

2
.
Remove
window
from
rear
door
as
described
in
512

Door
Windows
.

3
.
Remove
door
lock
as
described
earlier
.

4
.
Pry
out
access
plug
in
end
of
door
.
Use
screwdriver
through
access
hole
to
slide
exterior
trim
locking
plate
into
released
position
.
See
Fig
.
13
.
Remove
doorhan-
dle
exterior
trim
piece
.

u
.]lbbl

Fig
.
13
.
Insert
screwdriver
into
access
hole
and
push
locking
plate
forward
(arrow)torelease
exterior
handle
trim
.

5
.
Remove
door
handle
mountingscrews
while
support-

ing
handle
.
See
Fig
.
14
.

Fig
.
14
.
Reardoor
handle
mounting
screws
(arrows)
.

0011684

DOOR
HANDLES
AND
LOCKS

515-6



CENTRAL
LOCKING
AND
ANTI-THEFT

6
.
Remove
door
handle
assembly
from
inside
door
.

7
.
Installation
is
reverse
of
removal
.
Keep
in
mindthe
fol-

lowing
:

"
Make
sure
rubber
seal
for
handle
is
correctly
posi-

tionedbefore
tightening
mounting
fasteners
.

"
Install
exterior
trim
piece
and
then
use
a
hooked
toolto

pull
locking
plate
into
locked
position
.
Make
sure
door
handle
trim
contacts
body
evenly
before
lockingtrim

in
place
.

"
Reconnect
all
harness
connectors
(including
power

window
motor)before
installing
door
panel
.

"
Secure
wire
harnesses
withwire
ties
.

"
Adjust
windowas
described
in
512
Door
Windows
.

Tightening
Torque

"
Rear
door
handle
mounting
screws
..
10
Nm
(89
in-lb)

NOTE

If
the
striker
backup
plate
fafls
into
the
body
cavlty,
it
can
be
retrieved
after
removing
the
inside
trim
from
the
B-pillar
(door-post
pillar)
.

Tightening
Torque

"
Striker
plate
to
body
pillar
..........
28
Nm
(20
ft-lb)

LOCKING
ACTUATORS

Door
Locking
Actuator

The
front
door
lock
mechanism
and
actuator
are
shown
in
Fig
.
15
.
The
rear
door
lock
and
actuator
are
similar
.
The
lock
must
first
be
removed,
as
described
earlier,
to
replace
the
ac-
tuator
.

if
defective
.

LOCKING
ACTUATORS

Connections
to
door
handle

®
o

_



Attaching
pin
0

O~
Lock
mechanism

0012082

Fig
.
15
.
Front
door
lock
mechanism
and
related
parts
.
Rear
lock
mechanism
is
similar
.

Door
striker,
replacing



Luggage
compartment
locking
actuator,

removing
and
installing
The
door
striker
contains
an
electrical
contact
switch
.
If
the

switch
is
faulty,
the
striker
must
be
replaced
.
To
remove
the



1
.
Raise
trunk
lid
.
Remove
tool
kit
and
trunk
lid
trim
panel
.

striker,
remove
the
mounting
bolts
.
Disconnect
the
harness



See
Fig
.
16
.

connector
from
the
striker
.

0013162

Fig
.
16
.
Trunk
lid
trim
and
tool
kit
retainíng
screws
and
clips
(arrows)
.

2
.
Disconnect
actuating
rod
from
lock
.
See
Fig
.
17
.

3
.
lJnplug
two
wíring
connectors
from
actuator
.
See
Fig
.

18
.

NOTE
-

"
lf
just
one
of
the
centrallocking
drives
does
not
oper-



NOTE-

ate,
the
lockinglinkage
could
be
frozen
orstiff
enough



The
actuator
is
adjustable
.
Matchmark
the
attaching
to
prevent
actuatonof
the
drive
.
Try
remove
the
finte-



screws
before
removal
.

rior
doorpanel
and
lubricating
the
locking
linkage
as
the
first
step
.



4
.
Remove
actuator
attaching
screws
.
Pull
actuator
back-

"
The
actuator
is
not
serviceable
and
mustbe
replaced



wards
from
behind
metal
shield
to
remove
.

5
.
installation
is
reverse
of
removal
.
Align
actuator
screws
with
matchmarks
during
installation
.

520-2



S
EATS

Fig
.
2
.



Frontseat
front
mounting
nut
(arrow)
.

FRONT
SEA
TS

0013166

5
.
On
2-door
cars
:
unhook
seat
belt
from
guide
on
seat

back
.

8
.
Remove
seatfrom
car
.

Fig
.
3
.



Seat
belt
mounting
bolt
(arrow)
.

0013216

9
.
Installation
is
reverse
of
removal
.
Keep
the
following
in

mind
:

6
.
Tilt
seat
back
to
access
and
unplug
electrical
harness



"
Use
wire
ties
orequivalent
means
to
keep
seat
har
connectors
.
Cut
or
untwist
wire
ties
as
necessary
.



ness
wiring
from
being
exposed
to
fraying
.
"
Reactivate
front
seat
belt
locks
.
7
.
On
4-door
cars
:
Unbolt
seat
belt
from
seat
frame
.
See



"
Start
all
seat
mounting
boits
.
Fig
.
3
.



"
Tighten
seat
mounting
fasteners
in
thís
sequence
:
in-
ner
front
;
outer
front
;
inner
rear,
outer
rear
.

Tightening
Torque

"
Front
seat
to
floor



........
.......
55
Nm
(41
ft-Ib)

540-
4
SUNROOF

3
.
Disconnect
harness
connector
from
motor
and
remove

motor
.

4
.
Installation
is
reverse
of
removal
.
Be
sure
the
motor
is
in
the
"closed"
position
before
installing
it
to
the
sunroof

carrier
.
See
Fig
.
8
.

SLIDE-TILT
SUNROOF

0011813

Fig
.
8
.



Sunroof
motor
in
"closed"
position
.
Hole
(arrow)
in
large
gear

aligns
with
shafts
on
both
gears
(to
mid-1994)
.

NOTE-

On
cars
manufacturedfrom
mid-1994,
the
sunroof
mo-

tor
gearassembly
is
encased
and
cannot
be
seen
.
Be-

fore
installing
the
motor
in
the
roof,
connect
electrical

harness
connector,
operate
switch
to
rear
until
motor

stops,
then
to
front
until
motor
stops
.
Then
install
motor

in
roof
.

Tightening
Torque

"
Sunroof
motor
to
motor
carrier
.
.
.
.
.
2
.8
Nm
(25
in-lb)

541-
6



CONVERTIBLE
TOP

3
.
Remove
headliner,
starting
from
front
and
working



7
.
Remove
fasteners
in
bottom
of
storage
compartments

backward
.
Note
arrangement
and
lacing
of
tensioning



behind
door
posts
and
lift
out
complete
top
.
Note
num

cable
so
it
can
be
reinstalled
in
its
original
configura-



ber
of
shims
on
horizontal
mounting
bolt
.
See
Fig
.
12
.

tion
.
See
Fig
.
10
.

0012748

Fig
.
10
.
Headliner
tensioning
cable
and
some
of
its
retaining
eyelets
(arrows)
.

4
.
Disconnect
electrical
harness
connector
from
S4
mi-

croswitch
in
middle
linkage
of
convertible
top
.

5
.
Disconnect
electric
motor
linkage
rods
in
convertible

top
storage
compartment
behind
left
rearseat
.
See
Fig
.

Vizib1

Fig
.
11
.
Convertible
top
linkage
rods(arrows)
in
compartment
behind
left
rear
seat
.

POWER
CONVERTIBLE
TOP

8
.
Installation
is
reverse
of
removal
.
Be
sure
to
replace
U-

shaped
shims
on
horizontal
mounting
bolts
.
See
Fig
.

13
.

0012754

Fig
.
13
.
Horizontalpositioning
bolt
(A)
and
U-shaped
adjusting
shims
(B)
for
convertible
top
.
One
of
two
main
mounting
nuts
(ar-
rows)
also
visible
.

6
.
Pull
electrical
harness
through
to
disengage
from
top
.



9
.
To
adjust
position
and
fit
oftop,
Rmove
or
add
U-
shaped
shims
until
top
is
properly
aligned
.
Tighten
nuts

and
screws
.

Convertible
top
drive
motor,
replacing



5
.
Working
in
convertible
top
storage
compartment
be-
hind
driver's
seat,
remove
convertible
top
linkage
rods
1
.
Open
convertible
top
partially,
stopping
when
convert-



from
top
of
motor
.
Refer
to
Fig
.
11
.
ible
top
lid
is
fully
upen
.
Remove
lid
.

2
.
Release
luggage
compartment
lock-out
by
pressing
on
microswitch
in
right
convertible
top
lid
latch
.
See
Fig
.

14
.

0012745

Fig
.
14
.
Rightside
convertible
top
lid
latch
.
Arrow
points
to
location
of
luggage
compartment
lock-out
microswitch
.

3
.
Open
luggage
compartment
.
Remove
trim
and
inner

lining
from
left
side
of
compartment
.

4
.
Disconnect
electrical
harness
connectors
at
top
motor
.

Release
emergency
release
cable
from
lever
.
Push
le-

ver
up
to
release
motor
.
See
Fig
.
15
.

uu12759

Fig
.
15
.
Convertible
top
motor
(A)
and
release
lever
(B)
in
luggage

compartment
.

CONVERTIBLE
TOP



541-
7

6
.
Remove
four
fastenersholding
motor
to
body
and
re-

move
motor
through
luggage
compartment
.
See
Fig
.

16
.

0012761

Fig
.
16
.
Convertible
top
motor
mountingscrews
(arrows)
.
Gasket
(A)
mustbe
renewed
when
motor
is
replaced
.

7
.
Installation
is
reverse
of
removal
.
Keep
the
following
in

mind
:

"
Replace
sealing
gasket
between
top
of
motor
and

body
.

"
Securemotormountingscrews
with
Locktite
®
270
or
equivalent
.

Tightening
Torque

"
Convertible
top
motor
to
body

mountingscrews
...
...
.
.
.........
10
Nm
(7
.5
ft-Ib)

Convertible
Top
Emergency
Operation

A
malfunction
in
the
electrical
system
or
another
fault
in
the

convertible
top
mechanism
can
cause
the
automatic
or
semi-
automatic
top
to
be
stuck
in
open,
shut,
or
intermediate
posi-

tion
.
The
following
general
procedures
are
suggested
in
order

to
close
the
top
in
an
emergency
situation
.
Resetting
proce-

dures
for
convertible
top
synchronization
after
emergency
clo-

sure
are
beyond
the
scope
of
this
manual
.

Main
Motor
.
To
release
thetop
linkage
from
the
motor,
lift

the
left
comer
of
the
rearseat
to
access
emergency
release

handle
.
See
Fig
.
17
.

POWER
CONVERTIBLE
TOP

600
Electrical
System-General

GENERAL
.
...........
.
.
.
.
.
.
.
.
.
...
.
...
600-1

Voltage
and
Polarity
........
.
.
.
.
.
.
.
.....
600-1

Ming,
Fuses
and
Relays
............
.
.
.
.
600-1

Electrical
System
Safety
Precautions
...
.
.
.
.
600-1

Electrical
Test
Equipment
.....
.
.
.
....
.
.
.
.
600-2

WIRING
DIAGRAMS
..
.
.
.
.
.
.
.
.
.
........
600-2

Ming
Codes
and
Abbreviations
..
.
...
.
....
600-2

ELECTRICAL
TROUBLESHOOTING
..
.
..
600-3

Voltage
and
Voltage
Drops
..........
.
.
.
.
.
600-4

GENERAL



Electrical
System
Safety
Precautions

A
brief
description
of
the
principal
parts
of
the
electrical
sys-
tem
is
presented
here
.
Also
covered
here
are
basic
electrical
system
troubleshooting
tips
.

Voltage
and
Polarity

The
vehicle
electrical
system
is
a
12-volt
direct
current
(DC)
negative-ground
system
.
A
voltage
regulator
controls
system
voltage
at
approximately
the
12-volt
rating
of
the
battery
.
Al¡
circuits
are
grounded
by
direct
or
indirect
connection
to
the

negative
(-)
terminal
of
the
battery
.
A
number
of
ground
con-

nections
throughout
the
car
connect
the
wiring
harness
to

chassis
ground
.
These
circuits
are
completedby
the
battery

cable
or
ground
strap
between
the
body
and
the
battery
nega-

tive
(-)
terminal
.

Wiring,
Fuses
and
Relays

Nearly
all
parts
of
the
wiring
harnessconnect
to
compo-

nents
of
the
electrical
system
with
keyed,
push-on
connectors

that
lock
into
place
.
Notable
exceptions
arethe
heavy
battery

cables
and
the
starter
wiring
.
The
wiring
is
color-coded
for
cir-

cuitidentification
.

With
theexception
of
the
battery
charging
system,
most

electrical
power
is
routed
from
the
ignition
switch
or
the
bat-
tery
through
the
main
fuse/relay
panel,
located
in
¡he
left
rear

comer
of
the
engine
compartment
.
Fuses
are
color
coded
to

indicate
current
capacities
.

The
relays
and
control
units/modules
are
mounted
in
vari-

ous
places
throughout
the
vehicle
.
See610
Electrical
Com-

ponent
Locations
.

ELECTRICAL
SYSTEM-GENERAL
600-1

Voltage,
measuring
.
.
.
................
.
.
600-4

Voltage
drop,
testing
.
.
.....
.
.....
.
......
600-4

Continuity,
checking
..
.
...
.
.
.
.
.
.
.
.
.
.
.
.
.
.
.
600-5
Short
Circuits
.
.
.
.
.
.
.
.
.....
.
...
.
.
.
.
.
.
.
.
.
600-5

Short
circuit,
testing
with
ohmmete'r
.
.
.
.
.
.
.
.
.
600-6

Short
circuit,
testing
with
voitmeter
.
.
.
.
.
.
.
.
.
600-6

TABLES
a
.
Terminal
and
Circuit
Numbers
..............
..
.600-3
Please
read
the
following
warnings
and
cautions
before
do-
ing
any
work
on
your
electrical
system
.

WARNING
-

"
The
cars
covered
by
this
manual
are
equipped
with
aSupplemental
Restraint
System
(SRS)
that
automatically
deploys
one
or
more
airbags
.
Each
airbag
unit
houses
an
explosive
powerful
charge
.
Any
work
involving
the
SRS
system
should
only
be
performed
byan
authorized
BMW
dealer
.
Making
repairs
without
the
proper
knowledge
and
special
test
equipment
may
cause
serious
per-
sonal
injury
.
See
721
Airbag
System
(SRS)
.

"
The
ignition
system
of
the
car
operates
at
lethal
voltages
.
People
with
pacemakers
or
weak
hearts
should
not
expose
themselves
to
the
ignition
sys-
tem
.
Extra
caution
mustbe
taken
when
working
on
the
ignition
system
or
when
servicing
theen-
gine
while
it
is
runningor
the
key
is
on
.
See
120
Ignition
System
for
additional
ignition
system
warnings
and
cautions
.

"
Before
operating
the
starter
without
starting
the
engine
(as
when
making
a
compressfon
test),
dis-
able
the
ignition
system
as
described
in
120
Igni-
tion
System
.

"
Keep
hands,
clothing
and
other
objects
clear
of
the
electric
radiator
coollng
fan
when
working
on
a
warm
engine
.
The
fan
may
start
at
any
tíme,
even
when
the
ignition
is
switched
off
.

GENERAL