1991 MITSUBISHI MONTERO lock
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
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TORQUE SPECIFICATIONS
TORQUE SPECIFICATIONS \
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Application Ft. Lbs. (N.m)\
Axle Bearing Lock Nut (Montero) .................. 130-159 (176-216\
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Bearing Cap Bolt ..................................... 40-47 (54-64)\
Bearing Case-To-Axle Housing Bolt .................... 36-43 (49-58)\
Brake Tube Flare Nut ................................. 10-12 (14-16)\
Differential Carrier-To-Axle Housing Nut
2.4L (2WD) ......................................... 18-22 (24-30\
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3.0L (4WD) ......................................... 29-40 (39-54\
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Drain Plug ........................................... 43-50 (58-68)\
Filler Plug .......................................... 29-43 (39-58)\
Lock Plate Bolt ...................................... 11-16 (15-22)\
Pinion Flange Nut ................................ 137-181 (186-245)\
Drive Shaft-To-Flange Bolt ........................... 36-43 (49-58)\
Ring Gear Bolt ....................................... 58-65 (79-88)\
Side Bearing Lock Plate Bolts ........................ 11-16 (15-22)\
Wheel Lug Nut
Montero ........................................... 72-87 (98-118)\
Pickup .......................................... 87-101 (118-137)\
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FLANGES
FLEX PLATES
FLUID LEVEL INDICATORS
FLUIDS AND LUBRICANTS
FLYWHEELS
FORCE MOTORS
GUIDES
HALF SHAFTS
HOSES, LINES AND TUBES
HOUSINGS (BELL, CASE, TAIL (EXTENSION) AND AUXILIARY)
INTERMEDIATE SHAFT SUPPORT BEARINGS
KEY INTERLOCK SYSTEMS
LIMITED SLIPS
LINES
LINKAGES (EXTERNAL)
LOCKING HUB ASSEMBLIES
LOCKING HUB CONTROL KNOBS
LUBRICANTS
METAL-CLAD SEALS
METALASTIC JOINTS
MODULATOR PINS
MODULATORS
MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION)
ODOMETER DRIVES (MECHANICAL)
ODOMETER HEADS (MECHANICAL)
OIL PANS
PANS
PILOT HOLES
PRESSURE PLATES
PRESSURE SWITCHES
RACES
RUBBER JOINTS (METALASTIC)
SCREENS
SEALS
SEALS (METAL-CLAD)
SELECTOR INTERLOCK SYSTEMS
SERVOS
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)
SENSORS
SIDE COVERS
SLIP YOKES
SOLENOIDS
SPEED SENSORS (ELECTRONIC WHEEL AND VEHICLE)
SPEEDOMETER-DRIVEN GEAR HOUSINGS
SPEEDOMETER/ODOMETER DRIVES (MECHANICAL)
SPEEDOMETER/ODOMETER HEADS (MECHANICAL)
SPEEDOMETERS AND ODOMETERS (ELECTRONIC)
SWITCHES
TONE WHEELS
TOOTHED RINGS (TONE WHEELS)
TORQUE CONVERTERS
TRANSAXLE MOUNTS
TRANSDUCERS (TRANSMISSION)
TRANSMISSION COOLERS
TRANSMISSION MOUNTS
TRANSMISSION PANS
TRANSMISSION RANGE INDICATORS (PRNDL)
TUBES
UNIVERSAL JOINTS (CARDON OR CROSS TYPE)
VACUUM CONTROLS
VACUUM HOSES
VACUUM MOTORS
VACUUM-OPERATED SWITCHES
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![MITSUBISHI MONTERO 1991 Service Manual INTERMEDIATE SHAFT SUPPORT BEARINGS
INTERMEDIATE SHAFT SUPPORT BEARING INSPECTION \
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INTERMEDIATE SHAFT SUPPORT BEARING INSPECTION \
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INTERMEDIATE SHAFT SUPPORT BEARINGS
INTERMEDIATE SHAFT SUPPORT BEARING INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Bearing rollers, balls or
races are worn, pitted,
noisy, or feel rough when
rotated as an assembly . A .. Require replacement of bearing
assembly.
Bracket bent, affecting
performance ............ A .. Require repair or replacement.
Bracket bent, not
affecting performance .. .. ........ No service suggested or
required.
Bracket broken, affecting
performance ............ A ............ Require replacement.
Bracket broken, not
affecting performance .. .. ........ No service suggested or
required.
Bracket corroded,
affecting performance .. A .. Require repair or replacement.
Bracket corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Bracket cracked, affecting
performance ............ A .. Require repair or replacement.
Bracket cracked, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket holes elongated,
affecting performance .. A .. Require repair or replacement.
Bracket holes elongated,
not affecting
performances) .......... .. ........ No service suggested or
required.
Bracket loose, affecting
performance ............ A .. Require repair or replacement.
Bracket loose, not
affecting performance .. 1 .. Suggest repair or replacement.
Bracket missing ......... C ............ Require replacement.
Cracked ................. .. ........... Require replacement.
Rough (brinelling,
spalling) .............. A ............ Require replacement.
Rubber deteriorated,
affecting performance .. A ............ Require replacement.
Seized .................. A ............ Require replacement.
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KEY INTERLOCK SYSTEMS
See
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .
LIMITED SLIPS
Page 314 of 1333
![MITSUBISHI MONTERO 1991 Service Manual See DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES .
LINES
See HOSES, LINES AND TUBES .
LINKAGES (EXTERNAL)
LINKAGE (EXTERNAL) INSPECTION \](/manual-img/19/57332/w960_57332-313.png "MITSUBISHI MONTERO 1991 Service Manual See DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES .
LINES
See HOSES, LINES AND TUBES .
LINKAGES (EXTERNAL)
LINKAGE (EXTERNAL) INSPECTION \")
See DIFFERENTIAL AND FINAL DRIVE ASSEMBLIES .
LINES
See HOSES, LINES AND TUBES .
LINKAGES (EXTERNAL)
LINKAGE (EXTERNAL) INSPECTION \
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Condition Code Procedure
Components missing ...... C .. Require replacement of missing
components.
Linkage bent, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage bent, not
affecting performance .. 2 ... Suggest repair or replacement
of linkage.
Linkage binding, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage binding, not
affecting performance .. 1 ... Suggest repair or replacement
of linkage.
Linkage broken .......... A ... Require repair or replacement
of linkage.
Linkage loose, affecting
performance ............ A ... Require repair or replacement
of linkage.
Linkage loose, not
affecting performance .. 1 ... Suggest repair or replacement
of linkage.
Linkage missing ......... C ............ Require replacement.
Linkage noisy ........... 2 .. Suggest repair or replacement.
Out of adjustment ....... B .. Require repair or replacement.
Worn to the extent that it
no longer performs its
intended function ...... A .. Require repair or replacement.
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LOCKING HUB ASSEMBLIES
LOCKING HUB ASSEMBLY INSPECTION \
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Condition Code Procedure
Inoperative ............. A ........... ( 1) Require repair or
replacement.
Loose ................... A .. Require repair or replacement.
Seized in any position .. A .. Require repair or replacement.
( 1) - Inoperative includes intermittent operation.
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LOCKING HUB CONTROL KNOBS
LOCKING HUB CONTROL KNOB INSPECTION \
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Condition Code Procedure
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![MITSUBISHI MONTERO 1991 Service Manual vent may force fluid past the seal. \
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SEALS](/manual-img/19/57332/w960_57332-317.png "MITSUBISHI MONTERO 1991 Service Manual vent may force fluid past the seal. \
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SEALS")
vent may force fluid past the seal. \
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SEALS (METAL-CLAD)
See SEALS.
SELECTOR INTERLOCK SYSTEMS
See
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS) .
SERVOS
See ACTUATORS (VACUUM) .
SHIFT INTERLOCK SYSTEMS (SELECTOR AND KEY INTERLOCK SYSTEMS)
See:
ACTUATORS (ELECTRICAL)
CABLES
LINKAGES (EXTERNAL)
SWITCHES
SENSORS
SENSOR INSPECTION \
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Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Connector broken ........ A .. Require repair or replacement.
Connector (Weatherpack
type) leaking .......... A .. Require repair or replacement.
Connector melted ........ A ........... ( 1) Require repair or
replacement.
Connector missing ....... C ............ Require replacement.
Inoperative ............. A ........... ( 2) Require repair or
replacement.
Leaking
(vacuum/fluid/air) ..... A ............ Require replacement.
Out of adjustment ....... B .......... ( 3) Further inspection
required.
Terminal broken ......... A .. Require repair or replacement.
Terminal burned, affecting
performance ............ A ........... ( 1) Require repair or
replacement.
Terminal burned, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal corroded,
affecting performance .. A .. Require repair or replacement.
Terminal corroded, not
affecting performance .. 2 .. Suggest repair or replacement.
Terminal loose, affecting
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incorrect .............. B ............ Require replacement.
Teeth broken ............ A ............ Require replacement.
Teeth damaged, affecting
performance ............ A ............ Require replacement.
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TORQUE CONVERTERS
TORQUE CONVERTER INSPECTION \
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Condition Code Procedure
Converter clutch lock-up
operation is faulty .... A ............ Require replacement.
Cover shell damaged,
affecting performance .. A ............ Require replacement.
Does not meet stall speed
specification .......... B ............ Require replacement.
End play exceeds
specifications ......... B ............ Require replacement.
Hub broken .............. A ............ Require replacement.
Hub cracked ............. A ............ Require replacement.
Internal component
failure ................ A ............ Require replacement.
Leaking ................. A .. Require repair or replacement.
Pilot broken ............ A ............ Require replacement.
Pilot worn, affecting
performance ............ A ............ Require replacement.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
Weights missing ......... C ............ Require replacement.
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TRANSAXLE MOUNTS
See MOUNTS (ENGINE, TRANSAXLE AND TRANSMISSION) .
TRANSDUCERS (TRANSMISSION)
See SENSORS.
TRANSMISSION COOLERS
TRANSMISSION COOLER INSPECTION \
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Condition Code Procedure
Air flow obstruction .... A ................. Require repair.
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A .. Require repair or replacement
of hardware.
Connection leaking ...... A .. Require repair or replacement.
Contaminated ............ A .. Require repair or replacement.
Corroded ................ 1 .. Suggest repair or replacement.
Fins damaged, affecting
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Defogger Timer Behind right side of dash.
Door Lock Control Relay On right side kick panel.
Page 340 of 1333
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Component Compon](/manual-img/19/57332/w960_57332-339.png "MITSUBISHI MONTERO 1991 Service Manual \
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Component Component Location \
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A/C Dedicated Fuse Behind right side of dash, on
evaporator case.
Central Door Lock Dedicated Fuse Behind right side of dash,
left of blower assembly.
Defogger Sub-Fusible Link On wiring harness, near front
wiper motor.
Dual A/C Dedicated Fuse Behind right side of dash, on
blower case.
Headlight Dedicated Fuse On left front corner of engine
compartment.
Fuse Block On left end side of dash, near
door.
Fusible Links:
Main On right rear corner of engine
compartment, near battery.
Sub On right rear corner of engine
compartment, near battery.
Sun Roof Dedicated Fuse Behind right side of dash.
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CONTROL UNITS \
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Component Component Location \
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Auto. Free Wheeling Hub Cntrl. Unit Behind right side of dash,
left of blower unit.
Cruise Control Unit Behind right kick panel.
Door Lock Control Unit Under center console, beside
parking brake lever.