1991 MITSUBISHI MONTERO transmission oil

trailer run flat fuse chart auxiliary battery location ECO mode lights

Page 316 of 1333

MITSUBISHI MONTERO 1991 Service Manual Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement

Condition Code Procedure
Attaching hardware
broken ................. A ... Require repair or replacement
of hardware.
Attaching hardware
missing ................ C .......... Require replacement of
hardware.
Attaching hardware not
functioning ............ A ... Require repair or replacement
of hardware.
Broken .................. A ............ Require replacement.
Leaking (hydraulic
mount) ................. A ............ Require replacement.
Mounting hole worn,
affecting performance .. A ............ Require replacement.
Mounting hole worn, not
affecting performance .. .. ........ No service suggested or
required.
Rubber deteriorated,
affecting performance .. A ............ Require replacement.
Rubber deteriorated, not
affecting performance .. .. ........ No service suggested or
required.
Threads damaged ......... A .. Require repair or replacement.
Threads stripped (threads
missing) ............... A ............ Require replacement.
\
\
\
\
\
\
\

ODOMETER DRIVES (MECHANICAL)
See SPEEDOMETER/ODOMETER DRIVES (MECHANICAL) .
ODOMETER HEADS (MECHANICAL)
See SPEEDOMETER/ODOMETER HEADS (MECHANICAL) .
OIL PANS
See TRANSMISSION PANS .
PANS
See TRANSMISSION PANS .
PILOT HOLES
See DOWEL PINS, GUIDES AND PILOT HOLES .
PRESSURE PLATES
PRESSURE PLATE INSPECTION\
\
\
\
\
\
\

Condition Code Procedure
Balance weight missing .. C ............ Require replacement.
Broken .................. A ............ Require replacement.
Contact surface
distorted .............. B ............ Require replacement.
Cracks .................. B ............ Require replacement.
Fingers bent ............ A ............ Require replacement.
Hard spots .............. B ............ Require replacement.

Page 474 of 1333

MITSUBISHI MONTERO 1991 Service Manual CLUTCH PEDAL POSITION SWITCHES
COLD START INJECTORS
CONNECTORS
COOLANT
COOLANT RECOVERY TANKS
COOLING FAN MOTOR MODULES
COOLING FAN

CLUTCH PEDAL POSITION SWITCHES
COLD START INJECTORS
CONNECTORS
COOLANT
COOLANT RECOVERY TANKS
COOLING FAN MOTOR MODULES
COOLING FAN MOTOR RELAYS AND MODULES
COOLING FAN MOTOR RESISTORS
COOLING FAN MOTOR SENSORS AND SWITCHES
COOLING FAN MOTOR SWITCHES
COOLING FAN MOTORS
CRANKSHAFT POSITION SENSORS
DECEL VALVES
DEFLECTORS
DIP STICKS AND TUBES
DIP STICK TUBES
DISTRIBUTOR ADVANCES AND RETARDERS (MECHANICAL AND VACUUM)
DISTRIBUTOR BOOTS AND SHIELDS
DISTRIBUTOR CAPS
DISTRIBUTOR RETARDERS (MECHANICAL AND VACUUM)
DISTRIBUTOR ROTORS
DISTRIBUTOR SHIELDS
DISTRIBUTORS
EARLY FUEL EVAPORATION VALVES (HEAT RISER ASSEMBLIES)
EGR COOLERS
EGR EXHAUST MANIFOLD PASSAGES
EGR INTAKE AND EXHAUST MANIFOLD PASSAGES
EGR PLATES AND COOLERS
ELECTRONIC SPARK CONTROL MODULES
ELECTRONIC TRANSMISSION CONTROL DEVICES
ELECTRONIC TRANSMISSION FEEDBACK DEVICES
ENGINE COOLANT TEMPERATURE SENSORS
ENGINE COOLING SYSTEMS
ENGINE COVERS (OIL PAN, VALVE COVER, TIMING COVER)
ENGINE OIL
ENGINE OIL CANISTERS
ENGINE OIL COOLERS (EXTERNAL)
ENGINE OIL DRAIN PLUGS AND GASKETS
ENGINE OIL FILTERS AND CANISTERS
ENGINE OIL GASKETS
ENGINE OIL PRESSURE GAUGES (MECHANICAL)
EVAPORATIVE EMISSION (EVAP) CANISTER FILTERS
EVAPORATIVE EMISSION (EVAP) CANISTER PURGE DEVICES
EVAPORATIVE EMISSION (EVAP) CANISTERS
EVAPORATIVE EMISSION (EVAP) FEEDBACK DEVICES
EXHAUST GAS RECIRCULATION DEVICES
EXHAUST GAS RECIRCULATION FEEDBACK DEVICES
EXPANSION PLUGS
FAN CONTROL SENSORS
FUEL
FUEL ACCUMULATORS AND DAMPERS
FUEL AND COLD START INJECTORS
FUEL DAMPERS
FUEL DELIVERY CHECK VALVES
FUEL DISTRIBUTORS (BOSCH CIS)
FUEL FILLER NECKS AND RESTRICTORS
FUEL FILTERS
FUEL INJECTORS
FUEL LEVEL SENDERS7
FUEL PRESSURE REGULATORS
FUEL PUMPS (IN-TANK AND EXTERNAL, ELECTRICAL OR MECHANICAL)
FUEL RAILS
FUEL RESTRICTORS

Page 667 of 1333

MITSUBISHI MONTERO 1991 Service Manual Application Mile Service Mile Service
1983-86 2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.2) ................. 5.2
Manual Transmission ....... 6.9 (7.2) .

Application Mile Service Mile Service
1983-86 2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.2) ................. 5.2
Manual Transmission ....... 6.9 (7.2) ................. 5.2
1987-90 2.6L 4-Cylinder
Automatic Transmission .... 7.9 (8.9) ................. 2.6
Manual Transmission ....... 6.9 (7.9) ................. 2.6
1989-96 3.0L V6
Automatic Transmission .... 6.1 (10.6) ................ 2.6
Manual Transmission ....... 5.1 (9.6) ................. 2.6
\
\
\
\
\
\
\

LUBRICATION SPECIFICATIONS
LUBRICATION SPECIFICATIONS TABLE\
\
\
\
\
\
\

Application Fluid Specifications
Brake & Clutch Fluid ........................... DOT 3 Or DOT 4
Engine Coolant ............. Ethylene-Glycol Antifreeze Coolant
Engine Oil ( 1)
Minimum Temperature
Greater Than 32
\bF (0\bC) ..... SAE 20W-40 Or 20W-50 API SG/CD
Greater Than -10\bF (-23\bC) .. SAE 10W-30 Or 10W-40 API SG/CD
Maximum Temperature
Less Than 60
\bF (16\bC) ......... SAE 5W-30 Or 5W-40 API SG/CD
Front Axle & Conventional Rear Axle
Minimum Temperature
Greater Than -10
\bF (-23\bC) ..... SAE 85W-90, 80W-90 API GL-5
Maximum Temperature
Less Than -30
\bF (-34\bC) ................... SAE 75W API GL-5
Power Steering Fluid ........................... Dexron-IIE ATF
Rear Axle (With Limited
Slip Differential) ........... Hypoid Gear Oil (8149630EX) Or
Equivalent
Transmission
Automatic .................................... Dexron-IIE ATF
Manual Transaxle &
Transfer Case (4WD) ........... SAE 75W-85W, 75W-90 API GL-5
( 1) - Since temperature ranges for different oil grades overlap,
brief fluctuations in outside temperatures are no cause for
concern.
\
\
\
\
\
\
\

FLUID CAPACITIES
FLUID CAPACITIES TABLE\
\
\
\
\
\
\

Application Quantity
A/C System R-12 Refrigerant
1983-87 .......................................... 24-26 Ozs.
1988-91 ............................................. 32 Ozs.
1992-93 ............................................. 28 Ozs.
A/C System R-134a Refrigerant ( 1)
1994-96 .......................................... 21-23 Ozs.
Automatic Transmission
1984-86 ................................. ( 2) 7.2 Qts. (6.8L)
1987-93 ..................................... 7.6 Qts. (7.2L)
1994-96 (3.0L SOHC) ......................... 7.6 Qts. (7.2L)

Page 668 of 1333

MITSUBISHI MONTERO 1991 Service Manual 1994-96 (3.0L DOHC & 3.5L) .................. 9.0 Qts. (8.5L)
Cooling System
1983-88 ..................................... 8.5 Qts. (8.0L)
1989-96
2.6L ..................................

1994-96 (3.0L DOHC & 3.5L) .................. 9.0 Qts. (8.5L)
Cooling System
1983-88 ..................................... 8.5 Qts. (8.0L)
1989-96
2.6L ....................................... 9.7 Qts. (9.2L)
3.0L ...................................... 10.0 Qts. (9.5L)
3.5L ...................................... 10.0 Qts. (9.5L)
Differential
1983-88 ..................................... 1.9 Qts. (1.8L)
1989-93
2.6L ....................................... 1.9 Qts. (1.8L)
3.0L ....................................... 2.7 Qts. (2.6L)
1994-96
3.0L & 3.5L ................................ 2.7 Qts. (2.6L)
Engine Oil
1983-86 ..................................... 6.0 Qts. (5.8L)
1987 ........................................ 5.2 Qts. (5.0L)
1988 ........................................ 5.0 Qts. (4.8L)
1989-91 ..................................... 5.5 Qts. (5.3L)
1992-96 ..................................... 5.2 Qts. (4.9L)
Power Steering ................................ 1.1 Qts. (1.0L)
Fuel Tank
1983-88 .................................... 15.9 Gals. (60L)
1989-90
2.6L 2-Door ............................... 15.9 Gals. (60L)
3.0L 2-Door ............................... 19.9 Gals. (75L)
2.6L & 3.0L 4-Door .......................... 24 Gals. (92L)
1991-96 ...................................... 24 Gals. (92L)
Manual Transmission
1983-91 ..................................... 2.3 Qts. (2.2L)
1992 ........................................ 2.4 Qts. (2.3L)
1993-96 ..................................... 2.6 Qts. (2.5L)
Transfer Case
1983-91 ..................................... 2.3 Qts. (2.2L)
1992-96 ..................................... 2.4 Qts. (2.3L)
(1) - Use of R12 in a R134a system will result in SEVERE DAMAGE.
( 2) - 1983 model equipped with manual transmission only.
\
\
\
\
\
\
\

WHEEL & TIRE SPECIFICATIONS
Tire specifications are imprinted on the tire side wall. The
recommended cold tire inflation pressures are listed on a label
attached to the rear face of the driver's door. These pressures
provide the best combination of ride comfort, tire wear and stability
under normal conditions.
CAUTION: DO NOT mix tires of different design such as radial ply
with bias or bias-belted tires. Mixing tire types will
adversely affect road handling and may lead to loss of
vehicle control. When using snow tires, they must be used
in set of four for maneuverability and safety. DO NOT use
tire chains on front wheels.
TIRE & WHEEL SPECIFICATIONS TABLE
\
\
\
\
\
\

Wheel Size Tire Size
1983-86
15 x 6JJ (Steel) .............................. 215 SR15
1987-88

Page 705 of 1333

$MITSUBISHI MONTERO 1991 Service Manual \b\ \ \ \ \ \ \ Fluid Levels$

\b\
\
\
\
\
\
\

Fluid Levels

\b\
\
\
\
\
\
\

Braking System

\b\
\
\
\
\
\
\

Drive Shaft Boots

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Engine Oil

\b\
\
\
\
\
\
\

Oil Filter

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

Page 706 of 1333

MITSUBISHI MONTERO 1991 Service Manual 1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-94 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-94 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\
\f

22,500 MILE (36,000 KM) SERVICE
22,500 MILE (36,000 KM) SERVICE\
\
\
\
\
\
\

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Change Engine Oil

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

\
\
\
\
\
\
\
\f

30,000 MILE (48,000 KM) SERVICE
30,000 MILE (48,000 KM) SERVICE\
\
\
\
\
\
\

Page 707 of 1333

$MITSUBISHI MONTERO 1991 Service Manual Service Or Inspect \ \ \ \ \ \$

Service Or Inspect

\
\
\
\
\
\
\

Verify Last Major Service Was Performed

\b\
\
\
\
\
\
\

Valve Clearance (Jet Valve Only)

\b\
\
\
\
\
\
\

Manual Transmission Oil & Transfer Case

\b\
\
\
\
\
\
\

Carburetor Choke Mechanism & Linkage (If Equipped)

\b\
\
\
\
\
\
\

Disc Brake Pads

\b\
\
\
\
\
\
\

Drum Brake Linings & Rear Wheel Cylinders

\b\
\
\
\
\
\
\

Brake Hoses

\b\
\
\
\
\
\
\

Fuel & Vapor Hoses

\b\
\
\
\
\
\
\

Steering Linkage Seals & Drive Shaft Boots

\b\
\
\
\
\
\
\

Lubricate Ball Joint

\b\
\
\
\
\
\
\

Power Steering Fluid (If Equipped)

\b\
\
\
\
\
\
\

Power Steering Hoses (If Equipped)

\b\
\
\
\
\
\
\

Lubricate Front Wheel Bearing

\b\
\
\
\
\
\
\

Drive Axle Fluid (Without Limited-Slip Differential)

\b\
\
\
\
\
\
\

Lubricate Drive Shaft Joints

\b\
\
\
\
\
\
\

Exhaust System

\b\
\
\
\
\
\
\

Lubricate Upper Control Arm Bushings

\b\
\
\
\
\
\
\

Drive Belt (Water Pump & Alternator)

\
\
\
\
\
\
\

Replace

\
\
\
\
\
\
\

Air Filter

\b\
\
\
\
\
\
\

Spark Plugs

\b\
\
\
\
\
\
\

Drive Axle Fluid (With Limited-Slip Differential)

\b\
\
\
\
\
\
\

Automatic Transmission & Transfer Case Fluids

\b\
\
\
\
\
\
\

Engine Oil & Filter

\b\
\
\
\
\
\
\

Engine Coolant

\
\
\
\
\
\
\

Lubrication Specifications

\
\
\
\
\
\
\

Application Specification

Brake & Clutch Fluid ............................ DOT 3 Or DOT 4

Engine Coolant .............. Ethylene-Glycol Antifreeze Coolant

Engine Oil (
1)

Minimum Temperature

Greater Than 32
F (0
C) ...... SAE 20W-40 Or 20W-50 API SG/CD

Greater Than -10
F (-23
C) ..... SAE 10W-30, 10W-40 API SG/CD

Maximum Temperature

Page 708 of 1333

MITSUBISHI MONTERO 1991 Service Manual Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Less Than 60
F (16
C) .......... SAE 5W-30 Or 5W-40 API SG/CD

Front Axle & Conventional Rear Axle

Minimum Temperature

Greater Than -10
F (-23
C) ........... SAE 90, 85W-90, 80W-90

API GL-5

Maximum Temperature

Less Than -30
F (-34
C) .................... SAE 75W API GL-5

Power Steering Fluid ............................. Dexron-II ATF

Rear Axle (With Limited

Slip Differential) ............ Hypoid Gear Oil (8149630EX) Or

Equivalent

Transmission

Automatic ...................................... Dexron-II ATF

Manual Transaxle &

Transfer Case (4WD) ................. SAE 75W-85W, 75W-90 API

GL-4 Or GL-5

(
1) - Since temperature ranges for different oil grades overlap,

brief fluctuations in outside temperatures are no cause for

concern.

\
\
\
\
\
\
\

Fluid Capacities

\
\
\
\
\
\
\

Application Quantity

Automatic Transmission

1987-93 ...................................... 7.6 Qts. (7.2L)

1994 (3.0L SOHC) ............................. 7.6 Qts. (7.2L) \

1994 (3.0L DOHC & 3.5L) ...................... 9.0 Qts. (8.5L) \

1995 ......................................... 7.9 Qts. (7.5L)

Cooling System

1987-88 ...................................... 8.5 Qts. (8.0L)

1989-95

2.6L ........................................ 9.7 Qts. (9.2L)

3.0L ....................................... 10.0 Qts. (9.5L)

1994-95

3.5L ....................................... 10.0 Qts. (9.5L)

Differential

1987-88 ...................................... 1.9 Qts. (1.8L)

1989-94

2.6L ........................................ 1.9 Qts. (1.8L)

3.0L ........................................ 2.7 Qts. (2.6L)

1994

3.5L ........................................ 2.7 Qts. (2.6L)

1995

3.0L ........................................ 2.7 Qts. (2.6L)

3.5L ........................................ 3.3 Qts. (3.2L)

Engine Oil

1987 ......................................... 5.2 Qts. (5.0L)

1988 ......................................... 5.0 Qts. (4.8L)

1989-92 ...................................... 5.5 Qts. (5.3L)

1993-94 ...................................... 5.2 Qts. (4.9L)

Manual Transmission

1987-91 ...................................... 2.3 Qts. (2.2L)

1992 ......................................... 2.4 Qts. (2.3L)

1993-94 ...................................... 2.6 Qts. (2.5L)

Transfer Case

1987-91 ...................................... 2.3 Qts. (2.2L)

1992-94 ...................................... 2.4 Qts. (2.3L)

\
\
\
\
\
\
\
\f

37,500 MILE (60,000 KM) SERVICE

Load next 8 pages

Page: < prev 1-8 9-16 17-24 25-32 33-40 41-48 ... 64 next >

rear entertainment tire pressure reset run flat weight mirror controls headlights