Page 1131 of 1216

BODY - Trims23-871@Poo70
10P0081
Trim
Gro19P0000
TRIM CLIP REMOVAL/INSTALLATION PROCE-
DURESThe type of clip shown in the illustration, which is used for
the installation of. instrument panel, should be removed and
installed by the following procedures described below.
REMOVAL
(1) Use a cross-tip (+) screwdriver to push inward the pin (at
the centre of the trim clip) to a depth of about 2 mm
(.08 in.).
(2) Pull the trim clip outward to remove it.
CautionDo not push the pin inward more than necessary
because it may damage the grommet, or the pin may
fall in, if pushed too far.
INSTALLATION(1) With the pin pulled out, insert the trim clip into the hole
in the trim.
(2) Push the pin inward until the pin’s head is flush with the
grommet.(3) Check whether the trim is secure.
SERVICE POINTS OF REMOVAL5. REMOVAL OF QUARTER TRIM
(1) Remove the quarter trim mounting screws and trim clip.
(2) Using the plastic trim tool, remove the clip mounting areaon the back of the quarter trim, and remove the quarter
trim.9. REMOVAL OF REAR END TRIM
(1) Remove the rear end trim mounting screws and clips.
(2) Using the plastic trim tool, remove the clip mounting areaon the back of the rear end trim, and remove the rear
end trim.
Page 1139 of 1216
BODY - Seat Belt23-9535-55 Nm
25-40 ft.lbs.\17-26 Nm
Shoulder belt removal steps
10. Guide ring
1 1. Shoulder beltc*12. Floor console assembly22. Outer switch connector connection
23. Retractor assembly (for shoulder belt)
19A0309
Buzzer removal stepsInstrument panel assembly24
(gy;ZfieerrtO P.23-80.)
NOTE(1) Reverse the removal procedures to reinstall.(2) +e : Refer to “Service Points of Removal”
19A0319
SERVICE POINTS OF REMOVAL
12. REMOVAL OF FLOOR CONSOLE ASSEMBLYRefer to
P.23-84.14. REMOVAL OF FRONT SEAT ASSEMBLY
Refer to
P.23-90.19. REMOVAL OF DOOR LATCH SWITCH
Refer to
P.23-69.
INSPECTION
MOTOR
(1) Unplug the automatic seat belt motor relay connector.
(2) Connect the terminals (indicated in the illustration) of the
automatic seat belt wiring harness connector directly to the
battery, and check that the motor operates smoothly. Next,reverse the polarity and check that the motor operates
smoothly in the reverse direction.
Page 1142 of 1216
23-98BODY - Seat Belt
\9-14 Nms-55 Nm
7-10 ft.lbs.25-40 ft.lbs.
Pre-removal Operation0 Removal of Front Seat
(Refer to
P.23-90.)0 Removal of Quarter Trim
(Refer to
P.23-85.)
Post-installation Operationl Installation of Quarter Trim(Refer to P.23-85.)l Installation of Front Seat(Refer to P.23-90.)
Buckle removal steps1. Seat belt switch harness
2. Buckle cover
3. Buckle
Front seat belt removal steps
4. Bolt cap
5. Slide bar
l +6. Sash guide cover
l + 7. Front seat belt
8. Cover plate
Buzzer removal stepsInstrument panel assembly
(Refer to P.23-80.)
9. BuzzerNOTE(1) Reverse the removal procedures to reinstall.
(2)
+e : Refer to “Service Points of Removal”.
(3) l + : Refer to “Service Points of Installation”
(4) m : Non-reusable parts
SERVICE POINTS OF REMOVAL6. REMOVAL OF SASH GUIDE COVER
Insert a plastic trim tool from the lower part and open the
sash guide cover.
Page 1145 of 1216

24-l
HEATERS ANDAIR CONDITIONING
CONTENTSN24M--AIR CONDITIONER SWITCH
..........................30BLOWER ASSEMBLY
.....................................33
COMPRESSOR.................................................37CONDENSER AND CONDENSER FAN
MOTOR............................................................45ENGINE COOLANT TEMPERATURE
-‘-.,SWITCH............................................................51
EVAPORATOR.................................................
34
HEATERCONTROLASSEMBLY....................
26HEATER UNIT
.................................................31
REFRIGERANTLINE........................................47
RESISTOR........................................................29SAFETY PRECAUTIONS
.................................10SERVICE ADJUSTMENT PROCEDURES..
.....11Compressor Drive
Belt Adjustment
.............
23
CompressorNoise........................................24
Handling
TubingandFittings.......................22Idle-up
OperationCheck..............................25Manifold
GaugeSetInstallation..................11Performance Test
.........................................16Power Relay Check
......................................24Refrigerant Leak Repair Procedure
.............17
TestingSystemforLeaks...........................15Test Procedures
...........................................11
SPECIFICATIONS.............................................2
General Specifications..................................2
Lubricants......................................................3Sealant and Adhesives
.................................3Service Specifications
...................................2
TorqueSpecifications...................................2
TROUBLESHOOTING. . . ..a................................3
VENTILATORS(AIR INLET AND AIR OUTLET)
..,....s............. 50
VENTILATORS(INSTRUMENT PANEL)
..,...................*...........49
Page 1175 of 1216
HEATERS AND AIR CONDITIONING - Heater Unit24-31
HEATER UNIT
REMOVAL AND INSTALLATIONN24m-
Pre-removal OperationeDraining of Engine Coolant(Refer to GROUP 7-Service Adjust-ment Procedures.)
@Removal of Floor Console and In-
strument Panel
(Refer to GROUP 23-Floor Consoleand Instrument Panel.)Post-installation Operation
*Supplying of Coolant
(Refer to GROUP 7-Service Adjust-ment Procedures.)
l installation of Floor Console and
Instrument Panel
(Refer to GROUP 23-Floor Consoleand Instrument Panel.)
shower duct>
Jshower duct>
Removal steps
1. Center reinforcement
2. Shower duct (R.H.)
3. Distribution foot duct
;: ;Z;;er duct assembly
:z6. Evaporator
7. Heater unit
8. Lap cooler duct (A)
NOTE(1) Reverse the removal procedures to reinstall.(2) 4* : Refer to “Service Points of Removal”.
Page 1193 of 1216
HEATERS AND AIR CONDITIONING- Ventilators (Instrument Panel)24-49
16
VENTILATORS (INSTRUMENT PANEL)
I- -REMOVAL AND INSTALLATION
,’ !‘\
19< !.an
6. Lap cooler duct (B)
2OAO420
a*7. Center air outlet assembly8. Shower duct
R’H.+* l a9. Instrument panel10. Distribution foot duct
11. Center duct assembly
12. Lao cooler duct IA)13. AiFduct (A)14. Air duct (B)15. Distribution duct16. Side defroster hoses
17. Defroster nozzle assembly
18. Side defroster grilles
19. Side air outlet assemblyRemoval steps
1. Plug2. Knee protecter
3. Hood lock release handle
4. Lap cooler grilleNOTE(1) Reverse the removal procedures to reinstall.
(2) l * : Refer to “Service Points of Removal”.
5. Shower duct L.H.(3) l a : Refer to “Service Points of Installation”.
SERVICE POINTS OF REMOVAL
NZNBAG7. REMOVAL OF CENTER AIR OUTLET ASSEMBLY/
9. INSTRUMENT PANEL
Refer to GROUP
23-Instrument Panel.
SERVICE POINTS OF INSTAUAT-ION9. INSTALLATION OF INSTRUMENT PANEL
Refer to GROUP
23-Instrument Panel.
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