GENERAL - Lubrication and Maintenance00-31LUBRICATION AND MAINTE-
NANCEMOOPA- -
iiMaintenance and lubrication service recommenda-
tions have been compiled to provide maximum
protection for the vehicle owner’s investment
against all reasonable types of driving conditions.
Since these conditions vary with the individual
vehicle owner’s driving habits, the area in which the
vehicle is operated and the type of driving to which
the vehicle is subjected, it is necessary to prescribe
lubrication and maintenance service on a time
frequency as well as mileage interval basis.
Oils, lubricants and greases are classified and
graded according to standards recommended by the
Society of Automotive Engineers
(SAE), the Amer-
ican Petroleum Institute (API) and the National
Lubricating Grease Institute
(NLGI).MAINTENANCE SCHEDULES
Information for service maintenance is provided
under “SCHEDULED MAINTENANCE TABLE”.
Three schedules are provided; one for “Required
Maintenance”, one for “General Maintenance” and
one for “Severe Usage Service”.
Item numbers in the “SCHEDULED MAINTE-
NANCE TABLE” correspond to the item numbers in
the “MAINTENANCE SERVICE” section.
LSEVERE SERVICE
Vehicles operating under severe service conditions
will require more frequent service.
Component service information is included in
appropriate units for vehicles operating under one or
more of the following conditions:
1. Police, taxi, or commercial type operation
2. Operation of Vehicle
(1) Short-trip operation at freezing temperature
(engine not thoroughly warmed up)
(2) More than 50% operation in heavy city
traffic during hot weather above 32°C
(90°F)(3) Extensive idling
(4) Driving in sandy areas
(5) Driving in salty areas
(6) Driving in dusty conditions
ENGINE OIL
The SAE grade number indicates the viscosity of
engine oils, for example, SAE 30, which is a single
grade oil. Engine oils are also identified by a dual
number, for example, SAE 1 OW-30, which indicates
a multigrade oil.
The API classification system defines oil perform-
ance in terms of engine usage. Only engine oil
idesigned “For Service SG” or “For Service
SGXD”,when available, should be used. These oils contain
sufficient chemical additives to provide maximumengine protection. Both the SAE grade and the API
designation can be found on the container.
Caution
Test results submitted to EPA have shown thatlaboratory animals develop skin cancer after
prolonged contact with used engine oil. Accor-dingly, the potential exists for humans to de-
velop a number of skin disorders, including
cancer, from such exposure to used engine oil.
Care should be taken, therefore, when changing
engine oil, to minimize the amount and length ofexposure time to used engine oil on your skin.
Protective clothing and gloves, that cannot be
penetrated by oil, should be worn. The skin
should be thoroughly washed with soap and
water, or use waterless hand cleaner, to removeany used engine oil. Do not use gasoline,
thinners, or solvents.GEAR
LUEiRlCANTSThe SAE grade number also indicates the viscosity
of Multi-Purpose Gear Lubricants.
The API classification system defines gear lubri-
cants in terms of usage. Typically gear lubricants
conforming to API GL-4 or GL-5 with a viscosity of
SAE
75W-85W are recommended for manual trans-
axle.
LUBRICANTS
- GREASES
Semi-solid lubricants, bear the
NLGI designation and
are further classified as grades 0, 1, 2, 3 etc.
Whenever “Chassis Lubricant” is specified,
Multi-Purpose Grease,
NLGI grade 2, should be used.
FUEL USAGE STATEMENT
Use premium unleaded gasoline having a minimum
octane rating of 91,
(R + M)/2. However, it is also
possible to use unleaded gasoline with an octane
rating of at least 87.
Unleaded gasolines only must be used in vehicles
equipped with catalyst emission control systems.
All vehicles, so equipped, have labels located on the
instrument panel and on the back of fuel filler lid that
state, “UNLEADED GASOLINE ONLY”. These vehi-
cles also have fuel filler tubes especially designed to
accept the smaller diameter unleaded gasoline
dispensing nozzles only.
MATERIALS ADDED TO FUEL
Indiscriminate use of fuel system cleaning agents
should be avoided. Many of these materials in-
tended for gum and varnish removal may contain
highly active solvents or similar ingredients that can
be harmful to gasket and diaphragm materials used
in fuel system component parts.
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GENERAL - Recommended Lubricants and Lubricant Capacities Table 00-334027
8016
60
1050032
-1014
-155
-20-4-23-10
-29-20104
6SAE 5W-20 Not recommended for sustainedhigh speed vehicle operation.
** SAE 5W-30 may be used for operation in verycold weather areas where the lowest atmos-pheric temperature is below -23°C (-10°F).SELECTION OF LUBRICANTS
ENGINE OILEngine oil should be used which conform to the requirements
of the API classification “For Service SG” or “For Service
SGKD”, and have the proper SAE grade number for the
expected temperature range.
Caution
Nondetergent or straight mineral oil must never be used.
Energy Conserving OilIn order to improve fuel economy and conserve energy new,
lower friction engine oils have been developed. These oils are
readily available and can be identified by such labels as “Energy
Conserving
II”,“Energy Saving”,
“Improved Fuel Economy”,
etc.
Oil Identification Symbol
A standard symbol appears on the top of oil containers and has
three district areas for identifying various aspects of the oil.
The top portion will indicate the quality of the oil. The center
portion will show the SAE viscosity grade, such as SAEIOW-30. “Energy Conserving
II” shown in the lower portion,
indicates that the oil has fuel-saving capabilities.
72AOO.34
REAR AXLE
LubricantAPI classification GL-5
or higher
I
1 Anticipated temperature range
1 Above -23°C k-1 0°F)
1 Viscosity range
-23°C to -34°C (-10°F to -30°F)
Below -34°C (-30°F)
SAE 90SAE 85W-90SAE 8OW-90
SAE 80W. SAE 8OW-90
SAE 75W
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00-38GENERAL - Maintenance Service
00F0006
:Vehicles with air conditioner>OOFOO07
A: Crankshaft pulleyB: Tension pulleyC: Alternator pulleyD: Idler pulleyE: ,Air conditioner compressor pulley
OlLO183
OlLO18:(Inspect tension)
MOOS88(1(1) Measure the deflection with a force of
100 N (22 Ibs.)applied to belt mid-point between pulleys shown in the
illustration. If the standard value is not obtained, make
adjustment.
Standard value: 4.0
- 5.5 mm (.157 - 216 in.)
(2) On vehicles without air conditioner, set a tension gauge at a
position marked with
r3 in the illustration to measure the
belt tension.
7. ENGINE OIL
(Inspect oil level)
(I) Check to see that the engine oil level is within the range
indicated on the oil level gauge.
(2) Make sure that engine oil is not very dirty or is free from
coolant or gasoline and has an appropriate viscosity grade.J
(Change)
MOOSAAHAlways use lubricants which conform to the requirements of
the API classification “For Service SG” or “For Service
SGKD”when available, and have the proper SAE grade number for the
expected temperature range.
Never use nondetergent or straight mineral oil.
(1) After warming up the engine, remove the oil ‘filler cap.
(2) Remove the drain plug and drain the engine oil.
(3) Tighten the drain plug to 40 Nm (29 ft.lbs.).
(4) Pour new engine oil through the oil filler.
Caution
1.Cover the alternator with waste cloth or the like before
pouring engine oil to make sure that even if oil is spilt,it may not drop on the alternator.
2. Use an oil mug or a funnel to pour oil.
Engine oil total capacity:4.0 liters (4.2 qts.)
[excluding oil filter 0.3 liter (l/2 qt.)
and oil cooler 0.21 liter (l/2 qt.)](5) Check to ensure that the engine oil level is within the level
range indicated on the oil dip stick.
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00-40
GENERAL - Maintenance Service
(2) Check that the transaxle oil level is at the lower portion of
the filler plug hole. For AWD-vehicles, check that the
transfer oil level is at the portion shown in the illustration.
(3) Check to be sure that the transmission oil is not noticeably
‘ddirty, and that it has a suitable viscosity.
10. AUTOMATIC TRANSAXLE
(Inspect fluid level)
MOOSEDL
1.Drive until the fluid temperature reaches the usual tempera-
ture
[70 - 80°C (160 - 18O”F)I.2. Place vehicle on level floor.
3. Move selector lever sequentially to every position to fill
torque converter and hydraulic circuit with fluid, then place
lever in “N” Neutral position. This operation is necessary to
be sure that fluid level check is accurate.
4. Before removing dipstick, wipe all dirt from area around
dipstick. Then take out the dipstick and check the condition
of the fluid.
The transaxle should be overhauled under the following
conditions.
l If there is a “burning” odor.
l If the fluid color has become noticeably blacker.
lIf there is a noticeably great amount of metal particles in
the fluid.
5. Check to see if fluid level is in “HOT” range on dipstick. If
fluid level is low, add ATF until level reaches “HOT” range.
Low fluid level can cause a variety of conditions because it
allows pump to take in air along with fluid. Air trapped in
hydraulic circuit forms bubbles which make fluid spongy.
Therefore, pressures will be erratic.
Improper filling can also raise fluid level too high. When
transaxle has too much fluid, gears churn up foam and
cause same conditions which occur with low fluid level,
resulting in accelerated deterioration of ATF transmission
fluid.
In either case, air bubbles can cause overheating, fluid
oxidation, which can interfere with normal valve, clutch, and
servo operation. Foaming can also result in fluid escaping
from transaxle vent where it may be mistaken for a leak.
6. Be sure to examine fluid on dipstick closely.
L/(Change fluid)
Drain the fluid and check whether there is any evidence of
contamination.
Replenish with new fluid after the cause of any contamination
has been corrected.
(1) Remove drain plug at transaxle case bottom to let fluid
drain.(2) Place a drain container with large opening under the
transaxle oil pan.
(3) Loosen oil pan bolts and tap pan at one corner to break it
loose allowing fluid to drain, then remove oil pan.
d
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II-IOENGINE - Troubleshooting
TROUBLESHOOTINGmiwm
SymptomProbable cause
RemedyI,aJ
Compression too low) Cylinder head gasket blown1 Replace gasketI
Piston ring worn or damage
Piston or cylinder worn
Replace rings
Repair or replace piston and/or cylinder
block
Valve seat worn or damage
Repair or replace valve and/or seat ring
3il pressure drop
Engine oil level too lowCheck engine oil level
Oil pressure switch faulty
Oil filter clogged
Replace oil pressure switch
Install new filter
Oil pump gears or cover worn
Thin or diluted engine oilReplace gears and/or cover
Change engine oil to correct viscosity
1 Oil relief valve stuck (opened)) Repair relief valve
Excessive bearing clearance
Replace bearingsIbOil relief valve stuck (closed)
Incorrect lash adjusterRepair relief valve
Replace lash adjuster Oil pressure too high
Noisy valves
Thin or diluted engine oil (low oil pressure)Change engine oil
Valve stem or valve guide worn or damageReplace valve and/or guide
Connecting rod noise/
nain bearing noiseInsufficient oil supplyCheck engine oil level
Thin or diluted engine oilChange engine oil
Excessive bearing clearanceReplace bearings
Timing belt noise
Incorrect belt tensionAdjust belt tension
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