FUEL SYSTEM - General14-3The fuel is supplied under pressure by the in-tanksent to the engine control unit.
type fuel pump, and is injected from injectors into allThe crank angle sensor converts the crank
angle,
cders. The injectors are activated by signals fromthat is, engine turning state into an electric signal
tk, engine control unit, and the amount of fueland sends it to the engine control unit.
injected is determined according to the drivingThe engine control unit, based on these signals,
conditions.determines the basic activation timing of the
injec-The intake air passes through the air flow sensor,
tars. The amount of intake air is determined by the
throttle body, air intake plenum and intake manifold,degree of opening of the throttle
valye,, and during
and finally enters the combustion chamber. The airengine idling, the amount of intake
arr IS regulated
flow sensor detects the amount of air flow and
by the idle speed control servo.converts this data to electric pulse signals that are
EGR temperature sensor (California) 7
Waste gate solenoid valve
Purge control solenoid valve
EGR control solenoid valve
Control relay
Air conditioner relay
Diagnosis output
Ignition coil
Control relay (Fuel pump drive
signal)Vehicle speed
SensorIgnition switch “ST” terminal
Ignition switch
‘IG” terminal
Air conditioner switch
Power steering
switch
Inhibitor switch
Idle speed
ontrol servoFast idle
air valve
-Throttle
&r -kilo m-i&inn’Power transistorleturn to-
uel tank- Fuel from
Coolant temperature sensor
Coolant temperature switchFuel-pressure
control valve
4
14-6FUEL SYSTEM -Fuel Supply and Fuel Pressure Control
intake manifold/I\
Engine
Fuel
03AOOlOThe fuel supply system comprises electromagnetic
type injectors, a delivery pipe, a fuel pressure
regulator, a motor-driven fuel pump, and the engine
control unit, which activates and controls the injec-
tors and fuel pump based on data supplied by the
various sensors.
After being filtered by an in-tank filter, the fuel is
pumped from the tank and is filtered again by an
external filter before it is distributed to the injectors
through the delivery pipe. The pressure of fuel
delivered to the injectors is regulated by the fuel
pressure
reoulator; excess fuel after pressure reg-ulation has been performed is returned to the fuel
tankThe injectors are activated on command from the
engine control unit and inject the fuel to each intake
port of cylinder head sequentially according to the
predetermined ignition order.
In addition, a fuel-pressure control valve has been
equipped in order to maintain idling stability of turbo
models immediately after restarting under high- -
temperature conditions.
The fuel tank is located under the floor of the rear
seat, thus giving it protection in the event of a
rear-end collision. A fuel pump drive terminal is
provided in the engine compartment for greater
serviceability.
-
SPECIFICATIONSItems
Fuel pump
Type
Delivery rate
liters (gals.VHr
Delivery pressurekPa (psi)
Fuel pressure regulator
Tvw
Regulated fuel pressurekPa (psi)
Fuel filter
Rated flow rate
liters (qts.)/min.
Filter areacm’ (in.‘)
Injectors
TypeCoil resistance
n
--
.- -_-_
SpecificationsMotor-driven, in-tank type
Minimum 90 (23.8)
450 - 600 (64 - 85)
Diaphragm type
335 (47.6)
255 (36.3)
2
(2.1)
1,500 (233)Solenoid type
,.13-16
2-3
I
14-10
INJECTORFUEL SYSTEM
-Fuel Supply and Fuel Pressure Control
Intake port
lelivelYPipte
,FilterSpringAn injector is mounted on each of the four intake ports of the
cylinder head.
The injector is activated by electric current controlled by the
engine control unit.Wh-en current flows through the solenoid coil, the plunger and
needle valve, which form a single unit are magnetically
attracted, causing the injector nozzle to open and fuel to be
injected.When the current is interrupted, the plunger and needle valve
are pushed back by the spring, closing the injector nozzle.
14-14
.._~- ---.FUEL SYSTEM
- Sensors
SENSORSRlUGENERAL DESCRIPTION
The types and functions of the sensors are as listedsend corresponding signals to the engine control
below. These sensors detect engine conditions and
unit.
SENSORSFUNCTION
AIR FLOW SENSOR
fSenses the intake arr volume with a Karman vortex flow meter.
INTAKE AIR TEMPERATURE
SENSORSenses the Intake air temperature (temperature of air at
the point of entry into the air cleaner).I
BAROMETRIC PRESSURE
SENSORISenses the barometric pressure faltrtude) wrth a
semiconductor diffusion type pressure sensor.
$;;OOf;T TEMPERATURESenses the engine coolant tern
THROTTLE
POSITISenses the throttle
tI
IDLE POSITION SWITCHSenses whether or not the accelerator pedal is being
operated with a contact switch.
Senses the top dead center on compression stroke of
NO. 1 and No. 4 cylinders with an LED and photo diode pair.
CRANK ANGLE SENSORSenses the crank angle of each cylinder with an LED
and photo diodepair.
T
OXYGEN SENSORSenses
actrvation of the air con
POWER STEERING OIL
PRESSURE SWITCHc-lSenses the power steering ‘load with a contact switch.
IGNITION SWITCHSenses ON/OFF
posrtion of the ignition switch.I
Senses engine cranking.
,
IGNITION TIMING
ADJUSTMENT TERMINALWhen this terminal is shorted, the ignition timing and idle
speed control servo is set in the adjustrng mode by the enginecontrol unit.
INHIBITOR SWITCHSenses the *P” and “N” positthe automatic transaxle.Senses.
by pieto-electric element,. cylinder block
vibrations that occur when there ISengineknocking.
CONTROL RELAY
(Fuel pump drive signal)
lFnorne ianitron sianal!Senses ignrtton coil prIman/ voltage.
FUEL SYSTEM- Engine Control Unit14-29
SFUllSOTerminal
ConnectionTerminalConnectionNo.
No.
1Self-diagnosis output53EGR control solenoid valve (California only)
2Diagnosis/data transfer select terminal54Power transrstor for No. 1 and No. 4 cylinder
‘3Turbo meter
55Power transistor for No. 2 and No. 3 cylinder
4Oxygen sensor56Control relay (Fuel pump control)
5Power steering oil pressure switchl 57Fuel-pressure control valve
6Idle position switch58Coil “Al ” for idle speed control servo
7Air conditioner switch59Coil “A2” for idle speed control servo
8Intake air temperature sensor60No. 3 injector
l 9Detonation sensor61No. 4 injector
10Air flow sensor62Purge control solenoid valve11
-63Control relay
12Ignition timing adjustment connector64Engine warning irght (Malfunction indicator light)
13Control relay (Fuel pump drive signal)65Air conditioner relay
l 14Air flow sensor active filter reset66Control relay
15EGR temperature sensor (California only)67Coil “Bl ” for idle speed control servo
16Barometric pressure sensor68Coil “B2” for idle speed control servo
17Sensors ground101Ground
18Vehicle speed sensor102Power supply
19Throttle position sensor103Power supply for backup
20Coolant temperature sensor
104Inhibitor switch
21Crank angle sensor‘105
Waste gate solenoid valve
22Top dead center sensor106Ground
23Power supply for sensors (5 volts)107Power supply
24Sensors ground108“ST” terminal for ignition switch
51No. 1 injector109Ignition pulse detect
52No. 2 injector170“IG ” terminal for ignition switch
NOTETerminals indicated by the l symbol are applicable only to turbo models.
14-30SELF-DIAGNOSISFUEL SYSTEM- Engine Control Unit
There are 16 diagnosis items, as listed below; the
diagnosis results are stored in computer memory.The diagnosis memory is maintained by backup
The stored results can be ready by connecting apower from the battery (not by way of the ignition
circuit tester or voltmeter to the diagnosis
connec-switch) so that it will not be lost even if the ignition
switch is turned OFF.
tor.
DiagnosisOutput pattern
codeEl
None
lP
@ 11l-l
@ 12n@ 13
@ 14
@ 21Ul n
Diagnosis items
Faulty computer in the engine control unitMalfunction of the air/fuel ratio control system
Open or short circuit in the oxygen sensor circuit
Open or short circuit in the air flow sensor circuit
Open or short circuit in the intake air temperature sensor
circuit
Open or short circuit in the throttle position sensor circuit
Open or short circuit in the engine coolant temperature sensor
circuit
022u1 nn
No voltage change of the crank angle sensor signal
,
@
23
u u-inn
No voltage change of the TDC sensor signal
24uu-uvinnnnNo voltage change of the vehicle speed sensor signal
Q25uuuuuunnnnnOpen or short circuit in the barometric pressure sensor
2 31I-~-~---~ nOpen circuit in the detonation sensor circuit
@ 41uuul nOpen circuit in the injection circuit
042UUuLJul
Malfunction of the control relayOpen or short circuit in the fuel pump drive circuit
z 43UUULnlulMalfunction of the
EGR system
Open or short circuit in the EGR temperature sensor circuit
%4u u u uvinnOpen circuit in either of ignition coil circuit
0nNormal (with none of above faults)
. IA-r-NUltl 1:
__.-~-..- -
FUEL SYSTEM- Ermine Control Unit
FAIL-SAFE AND BACKUP FUNCTiON
(1) The fail-safe function controls the system so
that passenger and vehicle safety can be
maxi-
mized. in the event of failure of sens.ors or other
parts.If a sensor related to
ISC fails, for example, the
engine control unit is programmed to prevent
sharp increases in the engine speed.(2) The backup function of the engine control unit
ignores the output signal of a failed sensor and
instead uses a built-in program or set of values
so that the vehicle may continue to function. The
operating state when the backup function is
being used, is termed the emergency mode, and
the engine, control unit keeps the engine warn-
ing light ON during this mode.
Fail-safe/Backup Function
Control contentsFaulty system
Fuel injection control
Idle speed controlIgnition timing control
Air flow sensor
Uses throttle position sensorFixes stepper motor atUses throttle position sensorsignal for control.
position wider than idle.signal for control.
Intake air
temper-Provides control with intake
Provides control with intakeProvides control with intake
ature sensorair temperature assumed to
be 25°C (77°F).air temperature assumed toair temperature assumed tobe 25°C (77°F).be 25°C (77°F).Throttle position
-Does not perform driving and-sensor
acceleration/deceleration
control.
Engine coolantProvides control with engine
Provides control with engineProvides control with engine
temperaturecoolant temperature
coolant temperaturecoolant temperature
sensorassumed to be 80°C (176°F)assumed to be 80°C (176°F).assumed to be 80°C (176°F).BarometricProvides control with
baro-Provides control with baro-Provides control with baro-pressure sensormetric pressure assumed to
be 760
mmHg (30 in.HgI.metric pressure assumed tometric pressure assumed tobe 760 mmHg (30 in.Hg).be 760 mmHg (30 in.Hg).Detonation sensor
-Retarded about 3 degree.Ignition coil
Fuel not injection to a cylinder-whose ignition signal is
abnormal.
TDC sensorOxygen sensor
No fuel injection.-
Feedback control of air/fuel-
ratio by oxygen sensor signal
is not made.
-
14-34FUEL SYSTEM - Fuel Injection Control
TDC sensorAir flow sensor
I
Reading of input signal1
I ,,
uOperation mode decisionOperation mode decision data
I rBasic valve opening time data
Enginecontrol unitInjector activation time control
Injector activation pulse generationControl factor data of
engine coolant temperature,
intake air temperature and
barometric pressure, etc.
Injector1
6FUO766Needle valveFilter
Connector
Solenoid coil
Plunger
-4
INJECTOR,
The injection nozzle spray opening area is constant and the fuelinjection pressure is also constant; therefore, the injection
quantity is determined by the amount of time that the solenoid
coil is energized.
.