Page 52 of 677

INSTALLATION Bl
Air cleaner assembly
1. Install the air cleaner assembly.
Tightening torque
@: 19-25 Nm (I-9-2.6 m-kg, 14-19 Mb)
@: 7.8-11 Nm (80~-110 cm-kg, 69-95 in-lb)
2. Connect the airflow sensor connector.
Resonance chamber
1. lnstail the resonance chamber.
Tightening torque:
7.8-W Nm (SO-11 0 cm-kg, 69-95 in-lb)
Undercover and side cuver
1. install the undercovers and side covers.
Steps after installation
1. If the engine oil was drained, refill with the specified amount and type of engine oil.
2. Fill the radiator with the specified amount and type of engine coolant.
3. Fill the transaxle with the specified amount and type of transaxle oil. (Refer to pages J3-36, K3-134.)
4. Connect the negative battery cable.
5. Start the engine and check the following:
(1) Engine oil, transaxle oil, and engine coolant leakage
(2) Ignition timing and idle speed
(3) Operation of emission control system
6. Perform a road test.
7. Recheck the engine oil and engine coolant levels.
93GOSi-719
al-23
Page 87 of 677
82 INSTALLATION
Steps after installation
1. If the engine oil was drained, refill with the specified amount and type of engine oil.
2. Fill the radiator with the specified amount and type of engine coolant.
3. Fill the transaxie with the specified amount and type of transaxle oil. (Refer to page J3-36.)
4. Connect the negative battery cable.
5. Start the engine and check the following:
(I) Engine oiI, transaxle oil, and engine coolant for leakage
(2) Ignition timing and idle speed
(3) Operation of emission control system
6. Perform a road test.
7. Recheck the engine oil and engine coolant levels.
93G032-747
-
BZ-34
Page 96 of 677
RADIATOR AND COOLING FAN
The radiator and cooling fan specifications are revised.
Specifications
r
EnginelTransaxle BP SOHC 1 BP DOHC Turbo
ATX I
Item MTX MTX 1 Radiator I
Width 647 +
+
Core size
mm (in) H etght 390 t *-
Depth 16 25 e
Fm pnch
mm (in) 1.3 t c
Heat dissipaton capacity kcallh
38,800 43,800 C
Type -
Double tube - Transaxle oil cooler
Heat dissipation capacity
-
kcal/h I 1,650 -
Cooling fan
Number of biades
4 5 +
Outer drameter
mm (in> 320
340 C
Capacity
w-v 80-12 160-12 c
Current
A
1 I 6.6 * 1 Hi : 13.3 + 7 0% max. + Lo: 8.8 + 10% max.
93GOEX-708
OIL COOLER (ATX
;ECTION A-A
4WD MODEL ZWD MODEL
I
DEPTH E-7
Page 190 of 677

OUTLINE G
L
i i-
OUTLINE
OUTLINE OF CONSTRUCTION
The engine electrical system of the new 323 4WD is as same as that of the new 323 ZWD.
93GOGX-703
SPECIFICATIONS
Item
Battery t
Voltaae EnginelTransaxle
v
Type and capacity
120-hour rate) BP TURBO
MTX BP SOHC
MTX ATX 12
55D23L (60AH)
I
Dark current” mA 1 Max. 20.0
Alternator
Output V-A 12-65
Regulator type Transistorized (built-in iC regulator)
1 I Regulated voltage v
74.1---14.7
Brush length Standard 21.5 (0.846)
mm (in)
Minrmum 8.0 (0.315)
Drive belt deflection
New
98 N (10 kg, 22 lb) 8-9 (0.31-0.35)
mm (in) Used 9-l 0 (0.35-0.39)
Type Direct ] Coaxicat reductron Starter Output V-W
12-U-85 12-0.95 32-l .4
8rush length Standard 17 (0.67) 17.5 (0.69)
mm [in) Minimum 11.5 (0.4531 10.0 (0.39) Distributor
Ignition timing
BTDC
FEN termrnal of diagnosis connector grounded) Electronic spark advance (photo
diode)
10 * I0 5 f lo
Ignition coil Resistance
(at 20°C [68OFj)
I
Primary
coil windinq
I
Spark plug Type I
Secondary 1
f coil windina 1
NGK
Nippon
Denso 10-76 kS-l
8KR5Ell +2 BKR5E”3
BKRGEI 1 l * BKRGE *3
KIGPR-Ull *2 KfGPR-I-Y3
K20PR-Ul l ** K20PR-U
l 3 0.81 ---o-999
pw am
Firrng order
I mm (in) 1.0-I .l (0.039-0.043)“2 0.7-0.8 (0.028-0.03i)*3
l-3-4-2
93GOGX-704
*I Dark current is the constant flow of current while the ignition switch is OFF. (i.e., engine control unit, EC-AT control unit, audro, etc.)
+’ With catalytic converter.
*3 Without catalytic converter.
G-3
Page 219 of 677

J3 OUTLtNE
OUTLINE OF CONSTRUCTION
l Full-time 4-wheel drive, incorporating a viscous coupling is used on the BP DUHC Turbo model. BP SUHC
engine equipped models are fitted with an electronically controlled, lockable center differential.
With this system all driving conditions are easily contended with; from good roads to bad roads and
ad-
verse weather conditions.
l The transaxle and transfer unit were developed based on the GSM-R type transaxle.
The transaxle, center differential, viscous coupling, and front differentia! are a single, compact unit.
l The center differential employs a planetary carrier. system and a viscous coupling, and functions to distrib-
ute the driving force to the front and rear differentials as needed.
Through the use of this center differential, tire scuffing common to 4-wheel drive vehicles during tight cor-
nering, is eliminated.
l The speedometer driven gear (for detection of vehicle speed) is installed in the transfer carrier and detects
the speed of the rear wheels.
l Lubrication oil of the transaxle and transfer unit and of the carrier is contained separately.
93GOJ3-704
J3-4
Page 220 of 677
OUTLINE 33
SPECIFICATIONS
TRANSAXLE AND TRANSFER UNIT
Item Engine model
Transaxle control
Forward
Synchromtsh system
Reverse
I St
2nd
3rd
Gear ratlo 4th
5th
Reverse
Final gear ratio
Speedometer gear ratlo
Type
Number of ring Outer
gear teeth
Inner
Center differential
gear teeth
Inner
Number of sun Pinion gear side
gear teeth
Idler gear side
Number of idler gear teeth
Type
011
Capacity BP DOHC turbo BP SOHC
Floor shift
Synchromesh
Selectrve sfiding and synchromesh
3.454 3.307
1.833
I.310 1.233
0.970 Cl.91 4
0.717
3.166 L
4.214 4.388
1 .oo
Planetary carrier
59 79
75 66
14
14
43 33
43
37
ATF: DEXRON-II, M-III Above -18OC (O°F)
API servie GL-4 SAE 75W-90
2.6 liters (2.7 US qt, 2.2 Imp qt)
93GOJ3-305
Transfer Carrier
Number of teeth Ring gear
Pinion gear 37
11
API service GL-5
Oil Type
Capacity Above -18OC tOoF) SAE 90
Below -18OC tOoF) SAE 8OW
0.5 liter (0.53 US qt,
0.44 Imp qt)
93GOLl3-776 -
J3-5