1989 MAZDA 323 section E

S
COMPONENTS REAR WIPER AND WASHER
Removal / Installation
1. Disconnect the negative battery cable.
2. Remove in the order shown in the figure.
3. Install in the reverse order of removal.
Note
l Refer to Section T for removal of the rear wiper and washer switch (in combination switch).
l Remove the rear portion of the headliner for removal of the rear washer nozzle.
(Refer to page Si91.)
r
6.9-9.8 N.m (70-100 cm-kg, 61-97 in-lb)
.9-9.8 N.m (60-100 cm-kg, W-87 In-lb)
2.9-5.9 N.m
(30-60 cm-kg,
v “L;/” 4.9-7.8.N.m
(SO-SO cm-kg, 4349 In-IL
S-78

HEADLINER S
iATCHE3ACK
A
3EC.A-A: WITHOUT PASSIVE SHOULDER BELT
03uosx-17
Removal Note
Headliner
The headliner is bonded to the front (or rear) top bracket with
the double adhesive tape as shown. (Except hatchback with
passive shoulder belt.)
Caution
l Peel off the bonded section of the headliner care-
fully to prevent damaging it.
Installation Note
Headliner
1. Install the headliner using the body brackets (hatchback)
and fasteners.
2. Install the seaming welt between the front top bracket and
the body to hold the headliner.
s-93

DASHBOARD S
1, Rear ashtray (Without passive IO. Combination switch 18. Glove box lid
shoulder belt) Removal / Installation 19. Lower panel (R.H.)
2. Rear console ,..,,.,......,,.,.,....... Section T 20. Front ashtray
3. Front console 11. Center upper hole cover 21. Lower panel (Center)
4. Control box center cover 12. Upper garnish
22. Glove box cover
(With small front console) 13. Side panel 23. Dash board
5. Side walls 14. Hood release knob Removal Note . . page S-95
6. Undercover 15. Lower panel (L.H.) Installation Note page S-96
7. Steering column 16. Meter hood 24. Pipe frame (Lower)
Removal / Installation 17. Instrument cluster 25. Pipe frame (Upper)
. . . . . . . . ...*. . . . . ..n..... Section N Removal I Installation
1 suosx-017
8. Key cylinder set ring
9. Column cover
JOINT BOX
. . . . . . . . . . . . . . . . . . . . . . . . . . Section T
Removal Note
Dashboard
1, Remove the control wires of the heater unit and blower unit.
2. Disconnect the necessary harness connectors.
s-95

TRIM
TRIM
COMPONENTS
Removal / Installation
1, Remove in the order shown in the figure.
2. install in the reverse order of removal.
Note (PROTEGE)
l Remove the front seat belt upper anchor for removal of the B-pillar upper trim.
(Refer to page S-100.)
l Remove the rear seat side cushion (or seat back) and the rear seat belt upper anchor for removal
of the C-pillar trim. (Refer to pages S-l 01, 111.)
l Remove the high-mount stopllght (Interior mounted ) for removal of the rear package trlm.
(Refer to Section T.)
PROTEGe
WITH PASSIVE SHOULDER BELT
Q
8
I I
, -- ,, , ,--.
*.I r---i ‘Y’ L--d I ST
I
1RI insx-ni
1. Front side trim
2. Scuff plate
3. A-pillar trim
4. B-pillar lower trim
5. B-pillar upper trim
(Without passive shoulder
belt) 6. Front door trim 8. Rear header trim
Removal I Installation 9. C-pillar trim
. . . . . . . . . . . . . . . . . . . . . . . page S-l 1 10. Rear package trim
7. Rear door trim 11. Rear package edge trim
Removal / Installation 12. Trunk end trim
,.,.................... page S-l 7 13. Trunk side trim
s-97

SEAT BELT
38-78 (3.9-8.0, 28-58)
IEAR
PROTEGt
38-78 (3.9-8.0, 2848)
HATCHBACK
38-78 (3.9-8.0, 28-58)
N.m (m-kg, fl-lb)
13uosx-0:
PROTEGC Hatchback
1. Rear seat cushion
Removal I Installation . . . . . . . . . . . . . . . . page S-l 11
2. High-mount stoplight (Interior mounted)
Removal I Installation ..,.................. Section T
3. Rear package trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 97
4. Rear seat belt
Inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-102 5. Rear seat cushion
Removal / Installation . . . . . . . . . . . . . . . . page S-l 12
6. Trunk end trim
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
7. Trunk side cover
Removal / Installation . . . . . . . . . . . . . . . . page S- 98
8. Trunk side trim
Removal I Installation . . . . . . . . . . . . . . . . page S- 98
9. Rear seat belt inspection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . page S-l 02
s-1 01

PASSIVE SHOULDER BELT SYSTEM
Passive shoulder belt stays in rearward position
Cl ___
Disconnect passive shoulder belt control unit and door NG
catch switch connector; check for continuity between c Broken harness (Passive shoulder belt control unit -
terminal-wires (L/O or L/Y) of above connectors Door catch switch) OK
Reconnect door catch switch connector; check for con- NG Defective door catch switch (Refer to Inspection;
tinuity of terminal-wire (L/O or L/Y) of door catch switch 2 page S-107) or broken harness (Door catch switch -
connector to ground when door open Ground)
I OK
Check for no continuity of terminal-wire (Y/L or L/B) of NGs Short circuit (Passive shoulder belt control unit - Front
passive shoulder belt control unit connector to ground limit switch) or defective front limit switch
1
(Refer to Inspection; page S-107) OK
Check for continuity between terminal-wires (L/G, BR or NG
Y/G, W/B) of above connector and passive shoulder belt _ Repair harness (Passive shoulder belt control unit -
motor connector Passive shoulder belt motor)
L
1 OK
I
Check passive shoulder belt motor
(Refer to page S-106) NG
_ Replace passive shoulder belt
- (Refer to Removal/Installation; page S-l 08) OK
L Replace passive shoulder belt control unit
(Refer to Removal/Installation; page S-l 08) i-.. ”
OBUOSX-I 96 Passive shoulder belt moves to forward position
when door is opened while vehicle is running at
more than 10 km/h (6.2 mph)
J
NG
Check speed sensor (Refer t = Replace speedometer (Refer to Section T) OK
Replace passive shoulder belt control unit (Refer to
Removalilnstallation; page S-l 08)
03uosx-197
I 23UOSX-03
PASSIVE SHOULDER BELT MOTOR
Inspection
1, Disconnect the passive shoulder belt connector.
2. Connect battery voltage to terminal (a) and ground termi-
nal (b). Verify that the motor rotates in the forward direction
(release).
3. Reverse the above connection, and check that the motor
rotates in the rearward direction (lock).
4. If not as specified, replace the passive shoulder belt. Caution
l Do not operate the motor for an extended time.
S-l 06

PASSIVE SHOULDER BELT SYSTEM S
DOOR CATCH SWITCH (in front door lock assembly)
Inspection
1. Disconnect the door catch switch connector.
2. Check for continuity between the terminals with an
ohmmeter.
031JOSX- 19
mm (in) Release
( +<>: lndtcates continuity
LIMIT SWITCH (FRONT/REAR)
Inspection
1. Disconnect the passive shoulder belt and front limit switch
connectors.
2. Position the shoulder belt buckle forward and rearward as
shown with the emergency handle.
3. Check for continuity between the limit switch terminals with
an ohmmeter.
Note
l Verify that the shoulder belt buckle is fully in the
front/rear lock position when checking.
Limit switch
Front
Rear
Buckle posItIon a b f h
Released (Front)
0 0
O---G Indicates continuity
4. If not as specified, replace the passive shoulder belt.
WARNING SWITCH (in passive shoulder belt retractor)
Inspection
1. Disconnect the warning switch connector.
2. Check for continuity between terminals when the lap belt
is pulled out/released.
Lap belt condition R.H. side
L.H. side
a b C d
I
Pulled (more than 80 cm (31.50 in) 1 0
Released
C&---i). Indicates continuity
SPEED SENSOR
Inspection
1. Remove the instrument cluster. (Refer to Section T.)
2. Check for continuity between terminals A and F while rotat-
ing the speedometer cable shaft.
3. If there are not four pulses per shaft rotation, replace the
speedometer. (Refer to Section T.)
S-l 07

SEAT S
REAR (PROTEGa
ONE-PIECE TYPE
1
8.8-12 N-m
(90-l 20 cm-kg, 22-30 (2.2-3.1, 16-22)
22-30 (2.2-3.1, 16-21
.kg, 76-104 in-lb)
N.m (m-kg, Mb)
03uosx-2
Rear seat
1. Rear seat cushion
2. Rear seat side cushion
(With split-folding seatback)
3. Seat back Rear seat back striker
(With split-folding seat back)
4. High-mount stoplight (interior mounted)
Removal / Installation . . . . . . . . . . . . . . . . . . . . . Section T
5. Rear package trim
Removal I Installation ,.. ..,., . . . . . . . . . . page S-97
6. Rear package edge trim
Removal / Installation ,.....,........... page S-97
7. Seat back striker
S-III